Handle Flange XT2 Precision Molded Plastics Injection Molding

Mold flow analysis and mold design of are key steps to ensure product quality and production efficiency.
Mold flow analysis:
a. Collect design data of plastic products, including size, shape, wall thickness, etc.
b. Establish a three-dimensional model of the plastic product and import it into the mold flow analysis software.
c. Set injection molding process parameters, such as injection temperature, injection pressure, injection speed, etc.
d. Conduct mold flow analysis to simulate melt flow, filling, cooling, etc. during the injection molding process.
e. Analyze mold flow results, evaluate filling conditions, bubbles, short shots and other defects, and make suggestions for improvement.
Mold design:
a. Optimize the mold structure and design based on the mold flow analysis results. For example, the shape and size of the mold cavity and mold core are adjusted to improve filling performance and cooling effects.
b. Design a suitable filling system, including plastic inlet, diversion system, etc., to ensure that the plastic can fully fill the mold cavity.
c. Design a suitable cooling system to improve the dimensional stability and quality of the product. Optimize the layout and design of the cooling system to improve cooling effectiveness.
d. Design a suitable demoulding system, including ejector pins, ejection devices, release agents, etc., to ensure that plastic products can be demoulded smoothly.
e. Conduct strength and stiffness analysis of the mold structure to ensure that the mold can withstand the pressure and stress during the injection molding process.
f. Improve the mold details, such as cooling water holes, exhaust holes, positioning pins, etc., to improve the service life and stability of the mold.
Through mold flow analysis and mold design, the injection molding process and mold structure of plastic products can be optimized to improve product quality and production efficiency.