Mubishushanyo mbonera IMD-IMF-INS
IBIKURIKIRA
- Mubishushanyo mbonera IMD-IMF-INS
Iri koranabuhanga rigabanijwemo IMR (in-mold roller cyangwa in-mold transfer), IML (in-mold label), na lMF (in-mold form orin-mold film), izwi kandi nka INS.IMR (in-mold roller cyangwa in-mold transfert) nugucapura igishushanyo mbonera kuri firime yoherejwe. Mugihe cyo kubyara umusaruro, firime yoherejwe igomba gushyuha, gushingwa, no gushyirwa muburyo bwo gutera inshinge. Nyuma yo kurangiza, theIMRfilm izakurwaho, hasigare wino hamwe nuburinzi hejuru yibicuruzwa.IML (In-Mold Label) ni firime yamuritse yacapishijwe ibishushanyo cyangwa ibirango. Mugihe cyo guterwa inshinge, firime ya LML yometse kubicuruzwa hejuru. Ugereranije na label gakondo, ibicuruzwa byarangiye hamwe na firime ya lIML ihuza ibirango nibikorwa bya plastike bimaze kuba byiza.IMF izwi kandi nka lINS ikwiranye nibicuruzwa bigoramye cyane bya 3D kuruta lIMP na tekinoroji ya IML. Sagefocuses kuri IMF (INS) ikora firime mubikorwa bya lMD. Gutunganya ni ugushiraho mbere ya firime ya IMF (INS) yacapishijwe imashini ikora umuvuduko ukabije, hanyuma ugaca firime yakozwe. Uruhande rwa wino rugomba gushyirwa kumurongo wibanze hanyuma ugashyiramo inshinge. Filime ya IMF (INS) igizwe na firime ikomye mu mucyo hejuru (ibintu bisanzwe ni PC, PET, PMMA, nibindi), icyapa cyacapwe hagati, hamwe na plastike (inyinshi zikoreshwa ABS) atthe hepfo. Umwanya wa wino kuri firime ya IMF (INS) uratandukanye na firime ebyiri zabanjirije ikoranabuhanga, IMR, na lML irinzwe neza hagati ya firime ya IMF (INS). Kubera iyo mpamvu, irashobora kwemeza amabara meza cyane no kwihanganira cyane y'ibicuruzwa. Mubyongeyeho, firime ya IMF (INS) irashobora guhuzwa nibikoresho bya elegitoroniki. Shushanya uburyo bwohereza urumuri munsi ya firime ya IMF (INS) ukoresheje silkscreen, hanyuma ukoreshe ibara nuburemere bwurumuri rugaragaza ingaruka nziza ziboneka.
- Ibyiza byimikorere ya IMD birimo:Ingaruka nziza yo gushushanya: Ikoranabuhanga rya IMD rishobora kugera ku ntera yo mu rwego rwo hejuru yo gushushanya, hamwe n'ibishushanyo bisobanutse, amabara meza, imyumvire itatu-yuzuye.Kuramba gukomeye: Firime ishushanya ihujwe cyane nibicuruzwa bya pulasitike, ntabwo byoroshye gukuramo cyangwa kwambara, kandi ifite igihe kirekire kandi irwanya gushushanya.Kwibumbira hamwe: Igikorwa cya IMD gitera firime nziza hamwe na plastike hamwe, birinda firime ikurikira cyangwa uburyo bwo gutera, bikiza igihe nigiciro.Ingano nini yo gusaba: Igikorwa cya IMD gikwiranye nibicuruzwa bitandukanye bya pulasitiki, nk'imyenda ya terefone igendanwa, ibicuruzwa bya elegitoroniki, ibice by'imbere mu modoka, n'ibindi, kandi birashobora kugera ku ngaruka zo gushushanya kandi zo mu rwego rwo hejuru.Ikoranabuhanga rya IMD rikoreshwa cyane mubicuruzwa bya elegitoroniki, imodoka, ibikoresho byo munzu hamwe nizindi nzego, bitanga ibicuruzwa nibikorwa bidasanzwe byo gushushanya nibikorwa byongerewe agaciro.
- Muburyo bwo gushushanya muburyo bwa tekinorojiAmashusho
IMD muburyo bwo gushushanya firime ishushanya bivuze ko mbere yo gukoresha IMD muburyo bwo gushushanya ibicuruzwa, firime igomba kubanza gushyuha. Intego yo gushyushya ni ugukora firime yoroshye kandi yoroshye guhuza kugirango irusheho gushushanya neza.Shira IMD muri firime ishushanya ahantu humye kugirango wirinde ubushuhe.Koresha ibikoresho bidasanzwe byo gushyushya kugirango ushushe firime kubushyuhe bukwiye. Guhitamo ubushyuhe bigomba kugenwa ukurikije ibikoresho bya firime byihariye nubunini, muri rusange hagati ya dogere selisiyusi 50-80.Shira firime yashushe mubibumbano, urebe ko firime ihuye cyane nubuso bwububiko.Koresha igitutu nubushyuhe bukwiye kugirango ushushe-kanda firime nibikoresho fatizo kugirango ubikosore hejuru yibicuruzwa.Nyuma yo gutegereza ko firime ikonja, fata ibicuruzwa mubibumbano kugirango urangize imitako.Gushyushya ni intambwe yingenzi mubikorwa byo gutunganya IMD muri firime ishushanya, ishobora kunoza ingaruka zo gushushanya nubwiza bwibicuruzwa. Iyo ushushe, ugomba kwitondera kugenzura ubushyuhe nigihe kugirango wirinde gushyuha cyangwa gushyuha igihe kirekire kugirango wirinde kwangiza firime.
- Gukora icyuho
IMD muburyo bwo gushushanya vacuum ikora ni tekinoroji ya vacuum-adsorbs kandi ikora IMD muri firime yo gushushanya hamwe nibikoresho fatizo hamwe. Ihuza ibyiza bya IMD muburyo bwo gushushanya no gukora vacuum, kandi irashobora gutahura ibicuruzwa no kubumba muburyo bumwe.Intambwe za IMD muburyo bwo gushushanya vacuum nuburyo bukurikira:Tegura IMD muri firime yo gushushanya hamwe nibikoresho fatizo. Ubusanzwe firime ikozwe mubikoresho bya PET cyangwa PC hamwe nibishusho byo gushushanya.Shira firime mubibumbano, urebe ko firime ihuye cyane nubuso bwububiko.Shira ibicuruzwa substrate hejuru ya firime kumwanya uhuye na firime.Shira ifumbire mumashini ikora vacuum, tangira pompe vacuum, hanyuma ukuremo umwuka imbere mubibumbano kugirango ube ibidukikije.Mugihe cyimyuka, shyushya ifu kugirango woroshye firime hanyuma uhuze cyane nibikoresho fatizo byibicuruzwa.Nyuma yigihe runaka nubushyuhe, firime nibikoresho fatizo birakorwa kugirango bigire ingaruka nziza.Zimya pompe vacuum hanyuma ukuremo ibicuruzwa byakozwe.IMD muburyo bwo gushushanya vacuum ikora tekinoroji irashobora kugera kumurongo wo hejuru wo gushushanya mugihe ukomeza imbaraga nibicuruzwa. Ikoreshwa cyane muri terefone zigendanwa, ibicuruzwa bya elegitoroniki, imbere yimodoka nizindi nzego, byongera ubwiza nibikorwa mubicuruzwa. Mugihe ukora vacuum molding ya IMD muburyo bwo gushushanya, hagomba kwitonderwa kugenzura ubushyuhe, dogere ya vacuum nigihe cyo kubumba kugirango hamenyekane ingaruka nziza nubuziranenge bwibicuruzwa.
- Kata Igice kidakenewe cya Firime
Mugihe cya IMD muburyo bwo gushushanya, rimwe na rimwe biba ngombwa guca ibice bitari ngombwa bya firime kugirango ubone ingaruka nziza zo gushushanya. Dore intambwe zo guca ibice udashaka bya firime yawe:Tegura IMD muri firime yo gushushanya nibikoresho bijyanye. Igikoresho kirashobora kuba imikasi, icyuma cyangwa icyuma cya laser, bitewe nibikoresho bya firime nuburyo bimeze.Shira IMD muburyo bwa firime ishushanya kumurongo wakazi, urebe neza ko nta minkanyari igaragara cyangwa yangiritse hejuru ya firime.Shyira kumurongo cyangwa gukata ahantu kuri firime ukurikije igice kigomba gucibwa. Urashobora gukoresha umutegetsi cyangwa imirongo yashizweho kumurongo kugirango ufashe.Ukoresheje igikoresho kibereye, gabanya umurongo washyizweho cyangwa guca ahantu. Niba ukoresheje imikasi, menya neza ko inama zumukasi zihura cyane na firime kugirango umurongo ugabanuke neza.Witondere kugenzura imbaraga ninguni zo kogosha kugirango wirinde kwangiza firime cyangwa kubyara impande zingana.Nyuma yo kurangiza gukata, reba niba impande za firime ziringaniye kandi nziza. Koresha sandpaper cyangwa igikoresho cyo gutunganya kugirango bibe ngombwa.Gukata ibice bitari ngombwa bya firime nintambwe yingenzi mubikorwa bya IMD muburyo bwo gushushanya, bishobora kwemeza ingaruka zo gushushanya nubwiza bwibicuruzwa byanyuma. Mugihe ukata, ugomba kwitondera ibikorwa byumutekano kugirango wirinde kwangirika kwa firime nawe wenyine.
- Shyiramo firime mububiko
Muri IMD muburyo bwo gushushanya, gushyira firime mububiko nintambwe ikomeye. Dore intambwe rusange yo gushyira firime muburyo:Tegura IMD in-mold ya firime ishushanya hamwe nuburyo buhuye. Ubusanzwe firime ikozwe mubikoresho bya PET cyangwa PC hamwe nuburyo bwo gushushanya no gutwikira imikorere. Ifumbire irashobora gukorwa mubyuma cyangwa plastike hamwe nibicuruzwa byifuzwa n'imiterere.Shira IMD muburyo bwa firime ishushanya hepfo yububiko, urebe ko firime ifatanye neza nubuso. Impamba zidasanzwe cyangwa ibikoresho birashobora gukoreshwa mugufasha gufata membrane mu mwanya.Nibiba ngombwa, guhuza no guhindura bishobora gukorerwa kuri firime kugirango hamenyekane neza hagati yimiterere yimiterere nuburyo ibicuruzwa.Shira igice cyo hejuru cyibumba hejuru ya firime, bihuye nububiko bwo hasi.Ukoresheje igitutu nubushyuhe bukwiye, komatanya ibice byo hejuru nibice byo hasi kugirango ubone firime mubibumbano.Menya neza ko ikimenyetso gifatika kandi gihamye kugirango ubuze firime guhinduka cyangwa guhinduka.Ukurikije ibisabwa byihariye bisabwa, kora ibikorwa nko gukanda bishyushye cyangwa vacuum adsorption kugirango uhuze neza firime nibikoresho fatizo.Nyuma yigihe runaka nubushyuhe, firime nibikoresho fatizo birashushanijwe kandi birakorwa.Gushyira firime mububiko nintambwe yingenzi muri IMD muburyo bwo gushushanya. Ni nkenerwa kwitondera kugenzura igitutu, ubushyuhe nigihe kugirango tumenye ingaruka zogushushanya nubwiza bwibicuruzwa. Mugihe cyo gukora, koresha firime witonze kugirango wirinde gushushanya cyangwa kwangirika.
- Shyiramo ibishushanyo byo gutera inshinge
IMD muburyo bwo gushushanya ifata inshinge ni tekinoroji ihuza IMD muri firime yo gushushanya hamwe no guterwa inshinge. Ihuza intambwe ebyiri zo gushushanya no kubumba imwe, kandi irashobora gutahura imitako yibicuruzwa no kubumba muburyo bumwe bwo gutera inshinge.Ibikurikira nintambwe rusange ya IMD muburyo bwo gushushanya gushushanya inshinge:Tegura IMD muri firime ishushanya, imashini itera inshinge hamwe nububiko. Ubusanzwe firime ikozwe mubikoresho bya PET cyangwa PC hamwe nibishusho byo gushushanya. Ifumbire irashobora gukorwa mubyuma cyangwa plastike hamwe nibicuruzwa byifuzwa n'imiterere.Shira IMD muri firime ishushanya kumurongo umwe wububiko, urebe neza ko firime ifatanye neza nubuso. Impamba zidasanzwe cyangwa ibikoresho birashobora gukoreshwa mugufasha gufata film mu mwanya.Shira ifumbire mumashini itera inshinge, urebe neza aho ihagaze.Tangira imashini ibumba inshinge hanyuma utere ibikoresho bya pulasitike bishongeshejwe. Imashini ibumba inshinge ishyushya ibikoresho bya pulasitike yashongeshejwe hanyuma ikayitera mu ifu, aho ihujwe cyane na firime.Mugihe cyo guterwa inshinge, firime yatewe inshinge hamwe nibikoresho bya pulasitike kugirango bibe imitako n'imiterere y'ibicuruzwa.Nyuma yo gutera inshinge birangiye, tegereza ibikoresho bya plastiki bikonje kandi bikomeye. Ukurikije uburyo bwihariye bwo gutera inshinge hamwe nibisabwa, igihe gikonje gishobora gukenerwa.Fungura ifumbire hanyuma ukuremo ibicuruzwa byatewe inshinge. Muri iki gihe, ingaruka zo gushushanya za IMD muburyo bwo gushushanya zarangiye kubicuruzwa.IMD muburyo bwo gushushanya ifata inshinge zikoranabuhanga zishobora gutahura uburyo bwiza kandi bwuzuye bwo gushushanya no kubumba, kuzamura umusaruro nubuziranenge bwibicuruzwa. Mugihe ukora IMD muburyo bwo gushushanya ifata inshinge, hagomba kwitonderwa kugenzura ubushyuhe bwatewe, igitutu nigihe kugirango harebwe uburyo bwo guterwa inshinge hamwe nubwiza bwibicuruzwa.
- Kurangiza
Iyo IMD ishushanyije yuzuye, intambwe zikurikira zo gutunganya no kugenzura ibicuruzwa byanyuma:Kuramo ifumbire: Fungura ifumbire hanyuma ukure ibicuruzwa bitatse kuva mubibumbano. Witondere kuyikuramo witonze kugirango wirinde kwangiza ibicuruzwa cyangwa firime nziza.Reba ingaruka zo gushushanya: Witondere witonze ingaruka zo gushushanya ibicuruzwa kugirango umenye neza ko firime ishushanya ihujwe cyane nibikoresho fatizo kandi nta gihu, kugwa cyangwa kwangirika.Isuku no kurangiza: Nibiba ngombwa, koresha umwenda woroshye cyangwa ibikoresho byohanagura kugirango uhanagure buhoro buhoro ibicuruzwa kugirango ukureho umukungugu cyangwa ikizinga. Mugihe kimwe, urashobora gukoresha ibikoresho byo gutema cyangwa sandpaper kugirango ugabanye impande zibicuruzwa kugirango byoroshye kandi byiza.Igeragezwa ryimikorere: Kora igeragezwa ryibicuruzwa kugirango umenye neza ko uburyo bwo gushushanya butagira ingaruka ku mikoreshereze isanzwe y’ibicuruzwa. Kurugero, kubibazo bya terefone igendanwa, urashobora kugerageza sensitivite na tactile kumva urufunguzo.Gupakira no kugenzura ubuziranenge: Gupakira no kugenzura ubuziranenge bikorwa ukurikije ibicuruzwa bisabwa. Menya neza ko ibicuruzwa bipfunyitse bidahwitse kandi ukore igenzura ryiza kugira ngo ibicuruzwa byujuje ubuziranenge n'ibisabwa.
- Hariho impamvu nyinshi zo guhitamo AnsixTech ya IMD, inzira ya INS
Guhitamo AnsixTech ya IMD (In-Mold Decoration) na INS (In-Mold Electronics) inzira ni amahitamo meza. AnsixTech nisosiyete yibanda kuri tekinoroji ya IMD na INS ifite uburambe nubuhanga.Inzira ya IMD ni tekinoroji ikubiyemo mu buryo butaziguye ibishushanyo mbonera cyangwa amashusho hejuru y'ibice byatewe inshinge. Muguhuza firime yo gushushanya nibikoresho bya plastike mugihe cyo guterwa inshinge, ingaruka nziza yo gushushanya iragerwaho. Ubu buryo butanga iherezo rirambye ririnda igishusho cyiza cyo gutobora cyangwa gushira, kandi kigaha amabara atandukanye nuburyo bwo guhitamo.Inzira ya INS iratezwa imbere hashingiwe kuri IMD. Yinjiza ibice bya elegitoronike (nk'ibikoresho byo gukoraho, amatara ya LED, n'ibindi) mu bice byatewe inshinge, bigera ku guhuza imitako n'imikorere. Ikoranabuhanga rya INS rishobora kugera kubikorwa byinshi bigoye no guhuza ibikorwa, bitanga urwego rwo hejuru rwuburambe bwabakoresha.Iyo uhisemo AnsixTech kubikorwa bya IMD na INS, urashobora kwishimira ibyiza bikurikira:Tekinoroji yumwuga: AnsixTech ifite uburambe bukomeye muri tekinoroji ya IMD na INS kandi irashobora gutanga ibisubizo byumwuga ninkunga ya tekiniki.Ingaruka nziza zo gushushanya: Binyuze mubikorwa bya IMD, ingaruka nziza zo gushushanya zirashobora kugerwaho, harimo amabara atandukanye hamwe nuburyo bwo guhitamo.Imikorere ihuriweho: Binyuze mubikorwa bya INS, ibikoresho bya elegitoronike birashobora kwinjizwa mu buryo butaziguye ibice byabumbwe kugirango bigere ku guhuza imitako n'imikorere.Kunoza ubunararibonye bwabakoresha: tekinoroji ya INS irashobora kugera kubikorwa byinshi bigoye no guhuza ibikorwa, bitanga urwego rwo hejuru rwuburambe bwabakoresha.Igisubizo cyihariye: AnsixTech irashobora gutanga ibisubizo byihariye ukurikije ibyo umukiriya akeneye kugirango yuzuze ibisabwa nibicuruzwa bitandukanye.Guhitamo AnsixTech kubikorwa bya IMD na INS birashobora gutanga ubufasha bwa tekiniki yumwuga hamwe ningaruka nziza zo gushushanya, kandi icyarimwe ukagera ku guhuza imitako nibikorwa kugirango uzamure uburambe bwabakoresha.