Babban kwandon shara na waje mai lita 240
Babban kwandon shara na waje mai lita 240
Ansix Fasaha Ta Sake Bayyana Tsarin Kera Kwalba Mai Girma Mai Girma Tare Da Tsarin Dabaru Mai Inganci Da Tsada Don Samar Da Kwalba Mai Lita 240
A zamanin da birane ke ƙara taɓarɓarewa da kuma tsauraran ƙa'idoji na muhalli, buƙatar kwantena masu ɗorewa da yawan aiki na birni yana ƙaruwa. Kwantena na shara na waje mai lita 240 ya zama mizani na duniya, wani abin da ke buƙatar tsaftar jama'a wanda ke buƙatar ƙarfi mai kyau, juriya ga yanayi, da tsawon rai. Bayan wannan samfurin da ake samu a ko'ina akwai babban ƙalubalen masana'antu: ƙirƙirar manyan injunan da ake buƙata don samar da shi yadda ya kamata da tattalin arziki. Ansix Tech, jagora a cikin Babban Mould injiniyanci, sun ƙware wannan ƙalubalen ta hanyar falsafar gudanar da ayyuka ta gaba ɗaya wadda ke haɗa kwaikwaiyo na zamani, kimiyyar kayan aiki ta dabaru, da kuma sarrafa tsari mai tsauri ba tare da wata matsala ba. Hanyarsu ba wai kawai tana tabbatar da ingancin samfura ba ne, har ma ta kafa sabon ma'auni don rage farashin kayan aiki a cikin babban tsarin ƙera allura.
- Tsarin Dabaru da Tabbatarwa a Mataki-mataki
Tsarin nasarar yin shara mai lita 240 zai iya yin ƙera ta dogara ne akan falsafar ƙira wacce ke daidaita aiki na ƙarshe da iyawar ƙera ta. Takamaiman ƙayyadaddun kayan suna da matuƙar wahala: girman da aka saba da shi na kimanin L650W570H1050mm, mafi ƙarancin kauri na bango wanda ke tabbatar da ingancin tsarin, da kuma muhimman fasaloli kamar gefen ƙugiya mai flange uku (aƙalla kauri 30mm) don dacewa da manyan motocin ɗagawa masu sarrafa kansu. Ansix Tech ta fara ayyukan tare da cikakken nazarin Tsarin Masana'antu (DFM), tana bincika kowane kusurwar da aka zana, canjin bango, da ƙirar haƙarƙari don hana lahani da kuma tabbatar da rushewa mai santsi.
Kafin a yanke ƙarfe, ƙirar tana fuskantar tsari mai tsauri, mai matakai da yawa wanda aka daidaita daga mafi kyawun hanyoyin haɓaka kayan aiki:
Tebur: Tsarin Tabbatar da Samfurin Ƙofar Mataki na Ansix Tech
Wannan tsari na kawar da haɗarin aikin ta hanyar gano da kuma magance matsalolin da za su iya tasowa - tun daga ɓarkewar wani ɓangare da alamun nutsewa zuwa rashin isasshen fitarwa - a farkon matakin ƙira, yana hana yin gyare-gyare masu tsada yayin ƙera ƙarfe na kayan aiki.
- Kimiyyar Kayan Aiki: Tushen Aiki da Farashi
Zaɓin kayan abu shine mafi mahimmanci. Ansix Tech ta ƙayyade polyethylene mai yawan yawa (HDPE) don haɗakarsa mafi kyau ta tauri, juriya ga sinadarai, da kuma iya sarrafawa. Duk da haka, ba duk HDPE iri ɗaya bane. Ga gwangwanin lita 240, babban nauyin kwayoyin halitta, ƙarancin narkewar kwararar ruwa (MFI) yana da mahimmanci don cimma halayen injiniya da ake buƙata: ƙarfin tensile >20.5 MPa, wurin laushi na Vicat >119°C, da kuma tauri na Shore D >62.
Ƙwarewar Ansix Tech wajen rage farashi ta yi fice a fannin ƙirƙirar kayan aiki. Suna aiki tare da masu haɗa sinadarai don haɗa ƙarin kayan haɓaka aiki kai tsaye cikin resin tushe:
Masu Daidaita UV & Pigments: Domin biyan buƙatun tsawon lokaci na launi, ana haɗa masu hana UV masu inganci da pigments na musamman (kimanin kashi 5% na lodawa) yayin haɗa su, wanda hakan ke kawar da buƙatar fenti bayan ƙera.
Ƙarfafawa: Amfani da ƙarin abubuwa na dabaru yana ƙara tauri da juriya ga tasiri, yana ba da damar inganta kauri na bango ba tare da yin watsi da gwajin faɗuwar mita 3 da aikin kilogiram 5 da aka ba da umarni daga ƙa'idodi.
Wannan dabarar kayan haɗin gwiwa tana tabbatar da cewa samfurin ƙarshe ya wuce ƙayyadaddun ƙarfin aiki yayin da yake guje wa ayyukan biyu da sharar kayan da ke da alaƙa da rufin waje ko hanyoyin rufi.
- Injiniyanci Mai Ci Gaba: Kwaikwayo da Tsarin Motsa Jiki
Bayan an kammala ƙira da kayan, Ansix Tech ta yi amfani da manhajar nazari mai zurfi ta Mold Flow Analysis (MFA). Wannan kwaikwayon yana annabta yadda filastik zai cika ramin, inda layukan walda za su iya samuwa, yadda ɓangaren zai yi sanyi, da kuma inda raguwa da warpage za su iya faruwa. Injiniyoyi suna kwaikwayon wurare daban-daban na ƙofa, tsarin hanyoyin sanyaya, da sigogin sarrafawa ta hanyar amfani da na'urar. Wannan samfurin dijital yana da mahimmanci ga ɓangaren wannan girman, domin yana gano mafi kyawun matsin lamba na allura (don rage buƙatun tan na mannewa) kuma yana nuna wurare masu zafi waɗanda za su haifar da tsawon lokacin zagayowar.
Tsarin mold ya ƙunshi tsarin da yawa masu mahimmanci, kowannensu an ƙera shi don aminci da inganci:
Karfe da Ginawa na Mold: Ana yin injinan tsakiya da rami daga ƙarfe P20 ko H13 da aka riga aka taurare ko aka taurare, an zaɓe su saboda kyawun gogewa, juriyar lalacewa, da kuma ikon jure matsin lamba mai yawa na ƙarancin MFI HDPE. An tsara babban tushen mold ɗin da cikakken tsari don jure ƙarfin matsewa daga injinan allurar tan 1500 zuwa tan 2200.
Tsarin Sanyaya: Wannan shine bugun zuciyar ingancin samarwa. Ansix Tech tana tsara hanyoyin sanyaya masu tsari waɗanda ke bin tsarin ɓangaren gwargwadon iko. Ingancin sanyaya yana da mahimmanci don rage lokacin zagayowar; bambanci na 'yan daƙiƙa a kowane zagaye yana nufin dubban daloli da aka adana a tsawon rayuwar mold ɗin.
Mai Gudu da Ƙofar Shiga: Ga wani ɓangare na wannan kundin, ana amfani da tsarin mai gudu mai zafi tare da ƙofofin bawul don rage sharar kayan aiki (babu mai gudu mai sanyi da za a sake niƙawa) da kuma samar da cikakken iko kan cika sassa daban-daban. Sanya ƙofa yana da mahimmanci don tabbatar da daidaiton cikawa da rage lahani na kyau.
Tsarin Fitar da Kaya: Ganin girman saman, an tsara tsarin fitar da kaya mai ƙarfi, mai maki da yawa ta amfani da fil da hannayen riga masu girman diamita. Haka kuma ana iya amfani da faranti masu cire kaya don tabbatar da cewa ɓangaren da aka zana mai zurfi yana fitowa daidai daga tsakiya ba tare da lalacewa ba.
- Daidaitaccen Manufofi da Ƙwarewar Tsarin Aiki
Fassarar ƙirar dijital zuwa ƙarfe mai tauri yana buƙatar tsarin aiki mai tsari na injin CNC (don yin laushi da ƙarewa), haƙa rami mai zurfi (don tashoshin sanyaya), EDM (don cikakkun bayanai masu rikitarwa), da kuma niƙa da gogewa daidai gwargwado. Ansix Tech tana kula da ingantaccen tsarin kula da inganci, tana duba abubuwan da ke cikin kowane mataki akan samfuran 3D don tabbatar da daidaiton matakin micron.
Allurar Gwaji ta farko (T1) wani muhimmin lamari ne. Injiniyoyi suna amfani da sigogin da aka samo daga nazarin kwararar mold a matsayin wurin farawa. Mayar da hankali kan daidaita yanayin zafi, matsin lamba, da lokacin sanyaya don cimma wani sashi mai daidaito wanda ya cika dukkan sharuɗɗan gani da aiki. Kalubalen da aka saba fuskanta sun haɗa da:
Warpage: Ana sarrafa shi ta hanyar inganta daidaiton sanyaya da daidaita bayanan matsi na marufi.
Alamun Sink: Ana magance su ta hanyar tabbatar da isasshen marufi a cikin sassa masu kauri kamar gefen da tushe.
Damuwar Fitar da Kaya: Ana magance ta ta hanyar daidaita ma'aunin fitar da kaya da kuma amfani da ingantattun ka'idojin fitar da kaya.
Inganta tsari yana ci gaba da shiga cikin PVT da samar da kayayyaki da yawa. Ansix Tech ta mai da hankali kan Ingancin Kayan Aiki na Gabaɗaya (OEE), rage lokacin zagayowar ta hanyar inganta sanyaya, daidaita cire sassan robotic, da kuma aiwatar da gyaran hasashen akan mold don hana lokacin hutu da ba a shirya ba.
- Amfanin Fasaha na Ansix: Samar da Aminci da Daraja
An gina dukkan tsarin Ansix Tech bisa tushen gudanar da farashi mai inganci. Tun daga farko "模具制造成本预算表" (Jadawalin Kasafin Kuɗin Masana'antar Mold), ana kimanta kowace shawara dangane da tasirinta ga jimillar kuɗin aikin. Wannan al'adar da ta dace da farashi, tare da zurfin ƙwarewar fasaha, tana ba su damar isar da ƙima mai kyau ta hanyoyi da dama masu mahimmanci:
Tebur: Dabarun Inganta Farashi na Ansix Tech
Mataki na ƙarshe - marufi da isarwa - ana aiwatar da shi daidai gwargwado. Ana tsaftace mold ɗin, a adana shi da maganin tsatsa, sannan a saka shi a cikin akwati na katako na musamman tare da wuraren ɗagawa masu ƙarfi, don tabbatar da cewa ya isa wurin matsewar abokin ciniki cikin cikakkiyar yanayin da aka shirya don samarwa.
Kammalawa: Injiniyan Makoma Mai Dorewa
Gilashin kwandon shara mai lita 240 ya fi kayan aiki; shine injin tattalin arziki mai zagaye, yana samar da kwantena waɗanda ke ba da damar sarrafa sharar zamani. Ansix Tech ta ɗaga ƙera ta daga aikin aikin ƙarfe zuwa fannin injiniya mai zurfi. Ta hanyar ƙarfafa falsafar inda ake nazarin kowane zaɓin ƙira, yanke shawara kan abu, da ma'aunin tsari ta hanyar tabarau biyu na aiki da inganci, ba wai kawai suna ba da mold ba, har ma da fa'ida ta gasa. Ta yin hakan, Ansix Tech ta tabbatar da cewa tasoshin da ke riƙe da sharar al'ummarmu su ne samfuran aminci, dorewa, da kirkire-kirkire masu tasiri.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri game da babban kwandon shara na waje mai lita 240, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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