Kayan aikin gida na na'urar gano hayaki mai zuba a mota

Kayan aikin gida na na'urar gano hayaki mai zuba a mota

Ingantaccen Tuki: Yadda Ansix Tech's Babban MouldƘwarewa Yana Rage Farashi Don Muhimman Abubuwan Mota

Gabatarwa

A cikin duniyar kera motoci masu inganci, kowane sashi dole ne ya cika ƙa'idodi da ƙa'idodi. ƙa'idodi na aiki, dorewa, da kuma farashi. Daga cikin waɗannan muhimman sassa akwai wurin da ake amfani da na'urorin gano hayakin mota - wani abu mai matuƙar muhimmanci ga aminci wanda ke kare na'urorin lantarki masu laushi a cikin mawuyacin yanayi. Samar da waɗannan gidaje wani abu ne mai sarkakiya na injiniyanci, kimiyyar kayan aiki, da kuma masana'antu na zamani, tare da ƙera allura a cikin zuciyarsa.

Jagoran wannan aiki shine Ansix Tech, ƙwararre a fannin gyaran allurar da ta dace ga ɓangaren kera motoci. Kwanan nan kamfanin ya kammala wani muhimmin aiki don haɓaka da samar da mold mai yawa don samar da gidan gano hayakin mota na zamani. Wannan aikin ya nuna misalin falsafar masana'antu ta zamani: cimma ingantaccen inganci ba ta hanyar tsada mai yawa ba, amma ta hanyar ƙira mai wayo, inganta tsari, da kuma ƙwarewar fasaha mai zurfi. Ta hanyar bincika kowane mataki daga kwaikwayon dijital zuwa jigilar kaya na ƙarshe, Ansix Tech ta nuna yadda inganta dabarun zai iya rage farashin kayan aiki sosai ba tare da lalata amincin su ko aikinsu ba.

Tsarin: Tsarin Dijital da Tsarin Samfura

Tafiyar ginin na'urar gano hayaki ta fara tun kafin a yanke duk wani ƙarfe. Injiniyoyin Ansix Tech sun yi amfani da cikakken tsarin dijital na tagwaye, ta amfani da software na CAD na zamani don yin ƙirar ɓangaren da ƙirarsa. Tsarin gidaje ya gabatar da ƙalubale nan take: ya ƙunshi ramukan katin ciki da yawa waɗanda aka tsara su ta hanyoyi daban-daban, suna buƙatar tsarin zamiya da masu ɗagawa a cikin ƙirar don samar da waɗannan fasalulluka.

Domin gujewa matsalolin masana'antu, an gudanar da bincike mai tsauri kan Tsarin Masana'antu (DFM). DFM ya ƙunshi kimanta ƙira don yiwuwar matsalolin samarwa kamar rashin daidaiton kwararar ruwa, damuwa a tsarin gini, da juriyar haɗuwa da wuri. Bayan DFM, an yi cikakken nazarin kwararar mold ta amfani da software na Autodesk Moldflow. Wannan kwaikwayon ya hango yadda filastik mai narkewa zai cika ramin mold, yana hasashen lahani kamar tarkon iska, layukan walda, da sanyaya mara daidaito wanda zai iya haifar da warpage. Binciken ya kasance mai mahimmanci don inganta wurin ƙofar - wurin shiga don filastik. Duk da cewa software ɗin ya ba da shawarar wuri mafi kyau a ka'ida, injiniyoyi dole ne su daidaita shi zuwa wuri na biyu (tare da ma'aunin daidaitawa 0.87) don guje wa ƙirƙirar lahani na gani akan wani muhimmin saman waje. Wannan hanyar dijital-farko ta ba Ansix Tech damar kammala ƙirar mold da kwarin gwiwa, yana daskarewa yanayin don samfurin "daidaita-farko".

An ƙera wani samfurin da sauri ta amfani da bugu na 3D tare da resin mai ƙarfin samarwa. Wannan samfurin na zahiri yana da mahimmanci don tabbatar da ƙira, yana bawa abokin ciniki damar tantance yanayin ergonomics, dacewa da sauran abubuwan haɗin gwiwa, da kuma kyawun gaba ɗaya kafin ya ɗauki nauyin tsadar ƙarfe mai tsada.

Zaɓin Kayan Dabaru: Daidaita Aiki da Tattalin Arziki

Zaɓin kayan aiki babban abin da za a iya amfani da shi ne don sarrafa aikin sassan da kuma farashin ƙarshe. Ga gidan na'urar gano hayaki na mota, kayan dole ne su jure yanayin zafi mai yawa, su jure wa sinadarai da girgiza, kuma sau da yawa suna cika ƙa'idodin hana ƙonewa.

Ansix Tech ta kimanta wasu na'urorin thermoplastics masu aiki da yawa. Zaɓin da aka saba yi wa irin waɗannan na'urorin shine Acrylonitrile Butadiene Styrene (ABS), wanda aka yaba saboda ƙarfin tasirinsa mai kyau, kwanciyar hankali, da sauƙin sarrafawa. Don ingantaccen juriyar harshen wuta, an kuma yi la'akari da nau'in ABS (FR-ABS) mai hana harshen wuta. A wasu aikace-aikacen motoci, an ƙayyade gaurayen polycarbonate (PC) ko PC-ABS saboda ƙarfin juriyar zafi da tsabtarsu.

Tsarin zaɓen ya ƙunshi cikakken bincike kan ciniki. Duk da cewa kayan da suka fi tsada kamar wasu gaurayen PC suna ba da kyawawan halaye, suna zuwa da farashi mai girma. Ƙwarewar Ansix Tech ta ba su damar yin ƙira ko kayan da ba su da tsada kamar takamaiman matakin ABS zai iya biyan duk buƙatun injina da na zafi ta hanyar ƙarfafa ƙira mai wayo. Ta hanyar guje wa wuce gona da iri na kayan aiki - tushen farashi mara amfani - ƙungiyar ta gano resin mafi arha wanda ke tabbatar da amincin sassan, wanda ke ba da gudummawa kai tsaye ga rage farashin kayan ga abokin ciniki.

Injiniyan Tsarin: Symphony of Systems

Bayan an kammala ƙira da kayan, an mayar da hankali kan zuciyar aikin: tsarin allurar da kanta. Tsarin tsarin Ansix Tech na wannan aikin babban tsari ne na tsarin da aka haɗa:

Zaɓin Karfe na Mold: An ƙera tsakiyar da ramin ne daga ƙarfe AISI P20 da aka riga aka taurare, zaɓi ne na al'ada, mai ɗorewa, kuma mai araha ga molds masu yawan aiki. Ga wuraren da ke fuskantar lalacewa mai tsanani, kamar ƙofofi da saman zamiya na tsarin ɗagawa mai rikitarwa, an yi amfani da ƙarfe masu juriya kamar H13.

Tsarin Sanyaya: Sanyaya iri ɗaya yana da mahimmanci ga lokacin zagayowar da ingancin wani ɓangare. An tsara tsarin hanyoyin sanyaya daidai gwargwado don bin ƙa'idodin gidan, yana tabbatar da daidai cire zafi da rage matakin sanyaya - babban abin da ke ƙayyade saurin samarwa gaba ɗaya.

Tsarin Ƙofa da Na'urar Gudu: Domin inganta inganci, an cire tsarin rami ɗaya don amfani da tsarin rami ɗaya, mai ramuka biyu. An tsara tsarin mai daidaitawa, mai sanyaya don isar da narkewar filastik a lokaci guda ga ramukan biyu, don tabbatar da cikewa daidai da inganci iri ɗaya tsakanin su biyun. An sanya ƙofar a cikin dabarar da ba ta da mahimmanci a cikin ciki don ɓoye duk wani abu da ya ɓace.

Fitar da Kaya da Aiki Mai Sauƙi: Ramin katin ciki guda bakwai masu tsari daban-daban sun buƙaci tsarin kunnawa mai inganci. Tsarin ƙarshe ya haɗa da hanyoyin ɗagawa masu kusurwa shida da kuma zamiya ɗaya ta gefe don samar da dukkan fasalulluka ba tare da tsangwama ba, wanda hakan ya ba da damar fitar da ɓangaren cikin tsabta.

Kewaya Kalubalen Masana'antu da Inganta Tsarin Aiki

Fassara ƙirar dijital zuwa ƙirar zahiri ta gabatar da nata jerin ƙalubale. Yin ƙera siffofi masu rikitarwa ga masu zamiya da masu ɗagawa yana buƙatar injin niƙa CNC mai tsayi mai tsayi 5 da Injin Fitar da Wutar Lantarki (EDM). Kula da juriya mai ƙarfi a duk abubuwan da ke motsi ya zama mafi mahimmanci don tabbatar da aiki mai santsi da hana walƙiya (filayen filastik da suka wuce kima) a ɓangaren ƙarshe.

Kalubalen ya ci gaba har zuwa lokacin gyaran allurar. Siraran bangon gidan sun sa ya zama mai sauƙin wargajewa saboda raguwar da ba ta daidaita ba. Ta amfani da fahimta daga nazarin kwararar mold na farko, injiniyoyin tsarin sun inganta jerin sigogi: zafin narkewa, saurin allura da matsin lamba, matsin lamba na marufi, da lokacin sanyaya. Manufar ita ce nemo wurin da ya samar da wani yanki mai karko a cikin ɗan gajeren lokacin zagayowar.

Nan ne jajircewar Ansix Tech ga sarrafa farashi ya fi bayyana. Lokacin zagaye shine babban abin da ke haifar da farashin sashi a cikin ƙera allura mai yawa. Kowace daƙiƙa da aka cire daga zagayen yana fassara kai tsaye zuwa ƙarancin farashin aiki da sa'o'in injin a kowane sashi. Ta hanyar inganta tsarin sanyaya da kuma daidaita sigogin tsari, Ansix Tech ta cimma raguwar lokacin zagayowar kusan kashi 15% idan aka kwatanta da gwaje-gwajen farko. Bugu da ƙari, amfani da tsarin sa ido na ci gaba yana taimakawa wajen kiyaye daidaito, rage yawan tarkace da kuma tabbatar da cewa an yi amfani da kowane gram na kayan yadda ya kamata.

Al'adar Inganci da kuma Saurin Amsawa

Tabbatar da inganci a Ansix Tech ba shine abin dubawa na ƙarshe ba, sai dai falsafar da aka gina a cikin tsarin aiki. Ana samar da rahotannin Binciken Mataki na Farko (FAI) ga kowane sabon tsari, suna yin rikodin sosai cewa samfuran samarwa na farko sun cika dukkan ƙayyadaddun girma. A lokacin samarwa, jadawalin kula da tsarin ƙididdiga (SPC) yana bin diddigin ma'auni masu mahimmanci a ainihin lokaci, yana ba da damar yin gyare-gyare kafin kowane karkacewa ya kai ga sassan da ba su dace ba.

Wannan tsarin da aka tsara don inganci yana ba wa abokin ciniki wata babbar fa'ida: isar da kayayyaki cikin sauri da inganci. Da zarar an tabbatar da ingancin kuma tsarin ya kasance mai karko, samarwa na iya ƙaruwa yadda ya kamata. Tsarin aikin Ansix Tech mai sauƙi—daga sarrafa kayan aiki ta atomatik zuwa ayyukan bayan ƙera su (ƙarewa, dubawa) da kuma marufi mai aminci, wanda aka ƙera—yana tabbatar da cewa kayan aikin suna motsawa daga injin bugawa zuwa tashar jigilar kaya ba tare da ɓata lokaci ba. Wannan aminci a cikin sarkar samar da kayayyaki yana da matuƙar muhimmanci ga abokan cinikin motoci waɗanda ke aiki akan jadawalin samarwa na lokaci-lokaci.

Kammalawa: Bayar da Daraja Ta Hanyar Ƙwarewa

Aikin samar da na'urar gano hayakin mota wani ƙaramin abu ne na zamani na masana'antu. Yana nuna cewa a cikin yanayin gasa na yau, rage farashi ba wai game da rage farashi bane amma game da ƙara hankali. Hanyar Ansix Tech - amfani da kwaikwayon don hana kurakurai masu tsada, zaɓar kayan aiki daidai, tsara ƙira don inganci da tsawon rai, da kuma inganta tsarin samarwa ba tare da ɓata lokaci ba - yana haifar da kyakkyawan ra'ayi.

Ta hanyar ƙwarewa a wannan tsarin gabaɗaya, Ansix Tech ta fi ƙera wani abu kawai; suna samar da mafita mafi kyau wanda ke haɓaka ƙimar abokan cinikinsu. Sun tabbatar da cewa ana iya cimma mafi girman ƙa'idodi na inganci da aminci na mota ta hanyar injiniya mai wayo, suna mai da tsarin ƙera allura daga kuɗin da ake buƙata zuwa fa'ida ta dabaru. A cikin masana'antar da kowace cent da daƙiƙa ke da mahimmanci, wannan alƙawarin samar da inganci mara sassauci a farashi mai rahusa shine abin da ke haifar da ci gaba.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi na'urar gano hayakin mota, za ku iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

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