Famfon famfo mai lanƙwasa mai ramuka huɗu

Famfon famfo mai lanƙwasa mai ramuka huɗu

 

Ansix Fasaha Masters Faucet Bututu Mai Lanƙwasa Four-Hour: Nazarin Misali Kan Ingancin Inganci da Ingancin Inganci na Ingancin Inganci na Ingancin Inganci na Inganci na Inganci na Inganci na Inganci na Inganci na Inganci na Fasaha

 

A cikin duniyar gasa ta ƙera allurar daidai, ikon isar da sassa masu sarkakiya da yawa a farashi mai rahusa yana raba shugabannin masana'antu da ƙungiyar. Ga Ansix Tech, ƙwararre a fannin ci gaba Tsarin Motsa Jiki da kuma masana'antu, an gwada wannan ƙarfin kwanan nan tare da wani aiki mai wahala: wani bututun famfo mai lanƙwasa huɗu don babban kamfanin kayan tsafta. Aikin ba wai kawai ya buƙaci ƙwarewar fasaha a ƙira da masana'antu ba, har ma da mai da hankali sosai kan rage farashin na'urar ba tare da yin illa ga inganci ba. Ta hanyar zaɓin kayan aiki na dabaru, kwaikwayon kwararar mold mai zurfi, da ingantaccen sarrafawa, Ansix Tech ta samar da mold wanda ke rage farashin samarwa yayin da take tabbatar da ingantaccen fitarwa mai yawa. Wannan labarin ya yi zurfi cikin dukkan tafiyar—daga ra'ayi zuwa isar da sauri—yana nuna yadda hanyar Ansix Tech ke ba da ƙima mara misaltuwa ga abokan ciniki.

 

1. Tsarin Famfon Bututu Mai Lanƙwasa Guda Huɗu

Famfon bututun da aka lanƙwasa wani ɓangare ne mai ƙalubale a fannin geometric: yana da siffar bututu mai lanƙwasa tare da tashoshi na ciki, yana buƙatar mold wanda zai iya samar da ɓangaren ba tare da layukan rabuwa a saman da ake iya gani ba kuma wanda ke tabbatar da cikawa iri ɗaya a duk ramuka huɗu. Ƙungiyar ƙira ta Ansix Tech ta ɗauki tsarin tsakiya irin wanda aka bayyana a cikin takardar izinin mallakar mold mai siffar bututu huɗu. Tsarin ya haɗa da core mold na gaba (tare da cores ɗin da aka zare da murfin sukurori masu gyara) da core mold na baya (tare da haɗuwar zobe da hannun riga na turawa). Kan allurar manne yana amfani da nozzles uku da aka shirya a cikin alwatika mai daidaito don daidaita kwararar ruwa. Wannan tsari yana kawar da ramin tsakiya wanda galibi yake bayyana a cikin irin waɗannan samfuran kuma yana guje wa layukan rabuwa da ake gani, wanda ke haifar da kan famfo mai tsabta. An shirya ramuka huɗu a cikin tsari mai daidaito don tabbatar da tsarin cikawa iri ɗaya, wanda yake da mahimmanci don daidaiton girma da ingancin lokacin zagayowar.

 

2. Tabbatar da Tsarin Samfura da Tabbatar da Tsarin Samfura

Kafin a yanke ƙarfe, Ansix Tech ta samar da samfura masu sauri ta amfani da samfuran resin da aka buga ta 3D na famfo. Waɗannan samfura sun ba wa abokin ciniki damar tabbatar da yanayin aiki, dacewa da haɗuwa, da cikakkun bayanai na kyau. Mafi mahimmanci, ƙungiyar ta yi amfani da samfuran don gudanar da gwaje-gwajen kwararar mold da wuri akan ƙaramin injin gyaran allura. Ta hanyar allurar ainihin filastik na injiniya (POM) a cikin abubuwan da aka saka a cikin mold, sun iya lura da halayen cikawa, layukan walda masu yuwuwa, da matsalolin fitarwa. Wannan matakin tabbatarwa na "samfurin-zuwa-samarwa" ya gano ƙaramin rashin daidaituwa a wuraren ƙofa, wanda aka gyara a cikin ƙirar mold na ƙarshe. Irin wannan ingantaccen aiki na gaba yana hana sake yin mold mai tsada daga baya.

 

3. Zaɓin Kayan Roba don Kayan Aikin Mold

Dole ne famfon ya cika ƙa'idodi masu tsauri don taɓa ruwan sha, da kuma nuna ƙarfi mai yawa, juriyar rarrafe, da juriya a cikin yanayi mai danshi. Ansix Tech ta ba da shawarar yin amfani da robobi na injiniya daga jerin BASF Aqua, waɗanda aka amince da su musamman don aikace-aikacen taɓa ruwa. Babban kayan da aka zaɓa shine Ultraform (POM), polyacetal wanda ke ba da ƙarancin gogayya, kyakkyawan kwanciyar hankali, da kuma kyakkyawan juriya ga ruwan zafi. Ga abubuwan da ke buƙatar juriya mai zafi mafi girma, an zaɓi Ultradur (PBT). Duk kayan suna ba da ƙarfi mai ƙarfi, ƙarancin sha danshi, da kuma bin ƙa'idodin KTW, DVGW, da WRAS. Ta hanyar ƙayyade waɗannan ƙimar farashi mai kyau, amma ana samun su a kasuwa, Ansix Tech ta tabbatar da cewa abokin ciniki zai iya samo kayan akai-akai ba tare da ƙarin kuɗi ba.

 

4. Binciken Gudun Mold (DFM)

Tsarin Kera Manufacturability (DFM) muhimmin ginshiki ne na tsarin Ansix Tech. Ƙungiyar ta yi amfani da manhajar nazarin kwararar ruwa ta Moldex3D don kwaikwayon matakan cikawa, tattarawa, da sanyaya mold ɗin. Kwaikwayon ya nuna cewa ƙirar ƙofar farko ta haifar da ɗan rashin daidaiton kwarara tsakanin ramuka huɗu. Ta hanyar daidaita girman ƙofar da diamita na mai gudu, ƙungiyar ta cimma daidaiton cikawa cikin daƙiƙa 0.5. Binciken ya kuma annabta yiwuwar alamun nutsewa kusa da sassa masu kauri; an magance wannan ta hanyar ƙara tashoshin sanyaya gida da kuma gyara bayanin marufi. Yin DFM a gaba ya ba Ansix Tech damar "ƙirƙiro" matsaloli kafin yin ƙera, rage lokacin gwaji da ɓarna.

 

5. Muhimman Abubuwan Tsarin Mold

Bayan tsarin asali, wasu muhimman abubuwan ƙira sun kasance:

 

Sanya layin rabuwa: An sanya layin rabuwar a kan lanƙwasa na ciki na bututun, wanda hakan ke sa a ganuwa bayan an haɗa shi.

 

Tsarin Ƙofar: An yi amfani da ƙananan ƙofofi don barin ƙananan alamun ƙofa kuma suna ba da damar cirewa ta atomatik yayin fitarwa.

 

Tsarin fitar da iska: Modulation yana amfani da ejectors na hannun riga tare da taimakon fashewar iska don cire sassan da ke lanƙwasa a hankali ba tare da murɗewa ba.

 

Tsarin sanyaya: Tashoshin sanyaya daidai gwargwado suna bin tsarin bututun da aka lanƙwasa don tabbatar da cire zafi iri ɗaya, wanda ke rage lokacin zagayowar.

 

6. Kalubale a Masana'antar Mold da Sarrafa Mold

Yin injinan tsakiya masu lanƙwasa da ramuka har zuwa ƙarshen madubi (Ra

 

7. Tsarin Aikin Sarrafa Mold

Ansix Tech tana bin tsarin aiki mai tsari:

 

Bitar zane (samfurin 3D, nazarin DFM).

 

Sayen kayan aiki (ƙarfe mai siffar mold, kayan aiki na yau da kullun).

 

Injin aiki mai tsauri (cire kayan aiki masu yawa).

 

Maganin zafi (idan ana buƙata).

 

Injin Semi-finishing da gamawa (CNC mai axis 5, EDM don cikakkun bayanai).

 

Gogewa da kuma gyaran fuska (launi, chrome plating).

 

Haɗawa da sanyawa (saka, sliders, tsarin fitarwa).

 

Gwaji da daidaitawa akan injin ƙera allura.

 

Dubawa ta ƙarshe da takardu.

 

8. Zaɓin Karfe na Mold

An yi tushen mold da ramukan ne daga ƙarfe mai tauri na P20, zaɓi mai araha ga molds na filastik gabaɗaya wanda ke ba da kyakkyawan injin aiki da kuma iya gogewa. Ga cores waɗanda ke fuskantar lalacewa mai yawa da kuma fitar da abubuwa akai-akai, an zaɓi ƙarfe mai zafi na H13 saboda ƙarfinsa da juriyarsa ga gajiya mai zafi. Wannan hanyar haɗaka tana daidaita aiki da farashi: P20 yana rage farashin mold gabaɗaya, yayin da H13 ke tsawaita rayuwar mahimman abubuwan.

 

9. Tsarin Sanyaya, Tashoshin Ruwa, Masu Gudu, Tsarin Ƙofa, Tsarin Fitar da Ruwa

Tsarin sanyaya: An yi amfani da hanyoyin sanyaya da aka tsara a kusa da saman ramin, wanda hakan ya rage lokacin sanyaya da kusan kashi 20% idan aka kwatanta da ramukan da aka haƙa kai tsaye.

 

Masu Gudu: Tsarin gudu mai daidaito, mai sanyi tare da sashin giciye na trapezoidal yana rage raguwar matsin lamba da sharar kayan aiki.

 

Ƙofar Gate: Ƙofofin da ke ƙasa da ke saman ciki wanda ba a iya gani ba suna tabbatar da cirewa ta atomatik kuma suna kawar da gyara da hannu.

 

Fitar da iska: Haɗin bututun da ke fitar da iska da kuma iska mai ƙarfi yana tabbatar da sakin sassan da ba su da murdiya.

 

10. Kalubalen da ke tattare da ƙera bututun bututu mai ramuka huɗu

A lokacin gwaje-gwajen farko, ƙungiyar ta fuskanci warpage saboda rashin daidaiton sanyaya da alamun nutsewa a sassa masu kauri. Tsarin lanƙwasa shi ma ya sa ya yi wahala a kiyaye daidaiton girma a duk ramuka huɗu. Ta hanyar daidaita tsarin layin sanyaya da inganta yanayin matsi na marufi, an kawar da waɗannan lahani. Wani ƙalubalen kuma shine rashin daidaiton kwarara, wanda aka warware ta hanyar daidaita diamita na ƙofar bisa ga sakamakon kwaikwayon kwararar mold.

 

11. Inganta Tsarin Gina Allura (Inganta Inganci da Kula da Farashi)

Ansix Tech tana amfani da ƙa'idodin ƙira na kimiyya da kuma sa ido kan tsarin aiki na ainihin lokaci don inganta zagayowar samarwa. Ta hanyar amfani da na'urori masu auna matsin lamba na rami, ƙungiyar za ta iya tantance mafi ƙarancin matsin lamba da lokacin da ake buƙata na marufi, wanda ke rage lokacin zagayowar da kashi 15%. Don rage farashin kayan aiki, kamfanin ya yi aiki tare da abokin ciniki don kimanta matakan POM da PBT da aka sake yin amfani da su. Kamar yadda RJG ta lura, amfani da kayan da aka sake yin amfani da su a farashi mai rahusa ko waɗanda aka sake yin amfani da su yayin da ake kiyaye inganci hanya ce da aka tabbatar don rage farashin kayan aiki. Bugu da ƙari, tsarin sanyaya mai daidaitawa ya rage lokacin sanyaya, yana haɓaka ingancin kayan aiki gabaɗaya (OEE). Waɗannan matakan gaba ɗaya sun rage farashin da aka kiyasta da kashi 30% idan aka kwatanta da ƙirar mold na gargajiya.

 

12. Kula da Inganci da Tabbatarwa

Ana duba kowace ƙungiya ta samarwa ta amfani da na'urorin aunawa masu daidaitawa (CMM), gwajin matsin lamba don zubewa, da kuma duba gani don lahani a saman. Ana kiyaye jadawalin sarrafa tsarin ƙididdiga (SPC) don mahimman girma. Ana duba mold ɗin akai-akai don lalacewa da tsatsa. Duk bayanan inganci ana iya gano su zuwa wurin samarwa, wanda ke tabbatar da cikakken alhakin.

 

13. Marufi da Isarwa Mai Sauri

Domin kare daidaiton tsarin da ake amfani da shi yayin jigilar kaya, Ansix Tech tana amfani da akwatunan katako na musamman waɗanda aka yi musu ado da su tare da madaurin hana girgiza. Duk saman an shafa musu mai mai hana tsatsa kuma an naɗe su da takarda ta VCI. Abokan hulɗar jigilar kaya na kamfanin suna ba da zaɓuɓɓukan jigilar kaya cikin sauri ta iska, wanda ke ba da damar isar da kaya zuwa ko'ina cikin duniya cikin kwanaki 3-5 bayan amincewa ta ƙarshe. Wannan ikon isar da kaya cikin sauri muhimmin ɓangare ne na hidimar Ansix Tech, yana taimaka wa abokan ciniki su hanzarta lokacinsu zuwa kasuwa.

 

14. Kwarewar Masana'antar Ansix Tech da Jajircewarta ga Aminci da Darajarta

Tare da sama da shekaru 15 na ƙwarewa a cikin injunan allura masu rikitarwa, Ansix Tech ta gina suna don aminci da mafita masu inganci. Injiniyoyin kamfanin sun ƙware wajen zaɓar kayayyaki da hanyoyin da suka fi araha ba tare da ɓata aiki ba. "Manufarmu koyaushe ita ce rage jimlar kuɗin mallakar abokan cinikinmu," in ji Shugaba na kamfanin. "Wannan yana nufin ba wai kawai isar da mold da ke aiki ba, har ma wanda ke inganta kowane fanni na samarwa - daga amfani da kayan aiki zuwa lokacin zagayowar zuwa kulawa." Wannan falsafar da ta mai da hankali kan abokan ciniki ta bayyana a cikin aikin mold na famfo huɗu, inda ƙwarewar Ansix Tech ta fassara kai tsaye zuwa babban tanadin kuɗi ga abokin ciniki.

 

15. Kammalawa

Aikin bututun famfo mai lanƙwasa huɗu ya nuna yadda Ansix Tech ta haɗu da ƙira mai zurfi, kwaikwayon da aka yi da ƙarfi, da kuma inganta tsari don samar da mafita mai inganci da inganci. Ta hanyar mai da hankali kan zaɓin kayan aiki, DFM, da haɓaka inganci, kamfanin yana rage farashin yawancin kayan aiki sosai, yana ba da ƙima mai ma'ana ga abokan ciniki. A cikin masana'antar da riba ke da ƙarfi kuma inganci shine mafi mahimmanci, hanyar Ansix Tech tana ba da tsarin nasara. Yayin da buƙatar sassan filastik masu daidaito ke ci gaba da ƙaruwa, jajircewar kamfanin ga ƙirƙira, aminci, da rage farashi babu shakka zai sa ta kasance a sahun gaba a masana'antar ƙera allura.

 

 

 

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi bututun famfo na Bent mai ramuka huɗu, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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