Riƙon sigari mai siffar tsuntsu mai 68mm core filter, mold na bakin tace soso mai yuwuwa
Riƙon sigari mai siffar tsuntsu mai 68mm core filter, mold na bakin tace soso mai yuwuwa
Ansix Injiniyan Daidaito na Fasaha: Gyaran Kayan Haɗi Masu Juyawa Tare da Ingantaccen Gina Allura
Yadda aikin riƙe sigari mai sauƙi ke nuna makomar masana'antar da ta dace da inganci da araha
A cikin duniyar kayan haɗi masu tsada, bambancin da ke tsakanin nasarar kasuwa da gazawa galibi yana raguwa zuwa ƙaramin milimita, ƙaramin cent, da kuma ƙaramin daƙiƙa a lokacin samarwa. Wannan gaskiyar ta bayyana sarai a cikin kasuwar kayan haɗi masu shan taba da ake iya zubarwa. Ansix Tech, jagora a cikin injunan injection daidai, kwanan nan ta kammala wani cikakken aiki don tsara, samfura, da samar da kayan riƙe sigari mai siffar tsuntsu tare da matattarar tacewa mai girman 6/8mm da kuma bakin tace soso mai yuwuwa. Wannan aikin yana aiki a matsayin babban aji a masana'antar zamani, yana nuna yadda ƙwarewar fasaha a kimiyyar kayan aiki, injiniyan mold, da inganta tsari na iya rage farashin kayan aiki sosai yayin da yake tabbatar da inganci mai sauƙi da saurin zuwa kasuwa.
Kayan aikin gyaran allurar Ansix Tech, inda daidaito da inganci suka haɗu don samar da kayan masarufi masu yawan gaske. (Hoto don dalilai na misali)
Bukatar Kasuwa da Bayanan Tsarin Samfura
Bukatar masu riƙe sigari masu tsafta da za a iya zubarwa ta ƙaru a hankali, wanda hakan ya samo asali ne daga abubuwan da masu amfani ke so don sauƙi da tacewa. Ana buƙatar mai riƙe sigari mai siffar tsuntsu, tare da ƙirarsa mai kyau da kyau, don yin wani aiki na musamman: riƙe sigari na yau da kullun cikin aminci yayin da yake ɗaukar matatar soso mai cirewa, mai maye gurbinta a cikin core na 6mm ko 8mm. Kasuwa tana buƙatar samfurin da yake da sauƙi, mai araha don samarwa a cikin miliyoyin daloli, kuma yana da kyakkyawan ƙarewa mai inganci ba tare da lahani kamar alamun sink ko walƙiya ba.
Tun daga farko, aikin an gudanar da shi ne ta hanyar ƙa'idodi masu tsauri. ƙa'idodi. Dole ne ɓangaren bakin mai riƙewa ya samar da hatimi mai daɗi, ba ya nuna ɓuɓɓugar ruwa, kuma ya kiyaye siffarsa da amincin tacewa yayin amfani. Waɗannan buƙatun mai amfani waɗanda aka fassara zuwa takamaiman ƙayyadaddun bayanai na injiniya: kauri na bango dole ne ya kasance iri ɗaya don hana ɓuɓɓugarwa, saman haɗuwa masu mahimmanci suna buƙatar jurewar matsewa (sau da yawa cikin ±0.05mm), kuma haɗin ƙarshe dole ne ya kasance mai fahimta da aminci.
Mataki na 1: Tsarin Samfura da Tabbatarwa - Gidauniyar DFM
Tafiyar daga ra'ayi zuwa yawan samarwa ta fara ne da nazarin Tsarin Masana'antu (DFM). DFM ita ce tsarin tsara samfura tare da la'akari da tsarin ƙera su tun daga farko, da nufin sauƙaƙe samarwa, rage farashi, da inganta inganci. Ga Ansix Tech, DFM ba kawai wani bincike ba ne amma falsafar tushe.
Ƙungiyar injiniya ta fara ƙirƙirar samfuran 3D na mai riƙe da siffar tsuntsu. Kafin a yanke wani ƙarfe, an yi amfani da waɗannan samfuran Babban Mould Binciken kwarara ta amfani da manhajar Moldex3D. Wannan fasahar kwaikwayo ta yi hasashen yadda robar da ta narke za ta cika ramin mold. Binciken farko ya bayyana matsaloli masu yuwuwa: cikawa mara daidaito wanda zai iya haifar da rashin daidaiton yawan sassan, da kuma yiwuwar layukan walda a wuraren da ke da matukar damuwa na "wuyan" tsuntsu da cikakkun bayanai na fikafikansa. Layukan walda, waɗanda aka samar lokacin da fuskoki biyu na narkewa suka haɗu, wurare ne masu rauni da lahani na kwalliya.
Ta hanyar kwaikwayon wurare daban-daban na ƙofa (wurin shiga) da tsarin gudu ta hanyar amfani da na'ura, ƙungiyar ta inganta ƙirar don tabbatar da daidaiton kwararar ruwa da ƙarancin damuwa na ciki. Wannan matakin samfurin dijital yana da mahimmanci; kamar yadda ƙwararrun masana'antu suka lura, kayan aikin DFM na zamani suna ba masu ƙira damar "ƙididdigar kera wani ɓangare cikin sauri... da haɓaka ƙirar don cimma burin samarwa kamar tanadin farashi". Wannan tabbatarwa ta kama-da-wane ta adana makonni na gwaji da kuskure na zahiri da dubban daloli a cikin yuwuwar sake fasalin mold.
Mataki na 2: Zuciyar Aikin - Injiniyan Mod Mai Daidaito
Tare da ingantaccen tsari, an mayar da hankali kan gina kayan aikin da zai samar da samfurin: injin allura. Nan ne ƙwarewar Ansix Tech ta fassara zane zuwa gaskiya.
Zaɓin Kayan Aiki da Karfe
Zaɓar ƙarfen mold wani muhimmin jari ne na dogon lokaci. Don samar da wannan mai riƙewa mai yawa, Ansix Tech ta zaɓi ƙarfe mai tauri wanda aka riga aka taurare don tsakiya da rami. Wannan kayan yana ba da daidaito mai kyau na tauri (don juriya ga lalacewa daga robobi masu gogewa), iya gogewa (don saman ɓangaren mai sheƙi mai yawa), da juriya ga tsatsa (mahimmanci ga hanyoyin sanyaya mold). Tushen mold ɗin ya yi amfani da ƙarfe mai ɗorewa na P20, wanda ke ba da tallafi mai ƙarfi.
Kalubalen Tsarin Tsarin Core
Matattarar ciki ta mai siffar tsuntsu mai girman 6/8mm ta gaban mai riƙe da ita ta gabatar da babban ƙalubale. Ƙirƙirar wannan fasalin silinda mai daidai, zurfi, da sirara mai bango yana buƙatar wata dabara mai sarkakiya ta rugujewa. Ba kamar jan madaidaiciya mai sauƙi ba, wannan dabarar tana bawa zuciyar damar ja da baya a ciki kafin a buɗe mold ɗin, tana 'yantar da ɓangaren da ke ƙasa a diamita na ciki. Tsarin da kera wannan dabarar don yin aiki cikin sauƙi a kan miliyoyin zagayowar ya buƙaci daidaito mai tsanani.
Sanyaya, Fitar da Kaya, da Ƙofa
Tsarin Sanyaya: Har zuwa kashi 70% na zagayowar ƙera allura shine lokacin sanyaya. Ansix Tech ta ƙera tsarin tashar sanyaya mai tsari wanda ya bi tsarin ramin da ke siffar Tsuntsu. Wannan yana ba da damar cire zafi iri ɗaya da sauri, rage lokacin zagayowar da rage yaɗuwar sassan. Kula da kwararar ruwa mai rikitarwa a cikin waɗannan hanyoyin, kamar yadda ƙa'idodin injiniya suka ba da shawara, yana da mahimmanci don ingantaccen canja wurin zafi.
Tsarin Fitar da Kaya: Domin gujewa yin alama a saman kyawawan kayan ado, an tsara haɗin fil ɗin fitar da kaya masu daidai da kuma na'urorin fitar da kaya a kusa da yanayin ɓangaren, don tabbatar da cewa an tura mai riƙe da kaya a tsabta kuma akai-akai daga cikin injin.
Tsarin Ƙofar: An zaɓi tsarin mai gudu mai zafi mai ƙofofin bawul na allura. Wannan tsarin mai ci gaba yana riƙe filastik a cikin masu gudu yana narkewa, yana kawar da sharar gida mai ƙarfi (ɓangaren mai gudu mai sanyi) kuma yana ba da damar sarrafa cikawa cikin kowane rami a cikin wani tsari mai ramuka da yawa. Wannan shine mabuɗin cimma daidaiton kwararar da aka annabta a cikin binciken DFM.
Mataki na 3: Kwarewa a fannin Kayan Aiki da Tsarin Aiki
Zaɓin Kayan Dabaru don Farashi da Aiki
Zaɓin resin filastik babban abin da ke haifar da aikin sassan da kuma farashin naúrar. Ga jikin mai riƙe sigari, wanda ke buƙatar tauri, laushi, da kwanciyar hankali, Ansix Tech ta kimanta robobi da yawa na injiniya.
Tebur: Kimantawa kan Injiniyan Roba don Abubuwan da ke Rike Sigari
Dangane da wannan bincike da kuma fifikon rage farashi mai yawa, an zaɓi wani sinadari na musamman na Polypropylene (PP) don babban jiki. Kyakkyawan halayen kwararar PP ya ba da damar ƙirar bango mai sirara da kuma saurin zagayowar, yayin da ƙarancin farashin kayan sa kai tsaye ya rage farashin kowane sashi. Don bakin tace soso, wanda ke buƙatar hatimi mai laushi da jituwa ta halitta, an zaɓi Thermoplastic Elastomer (TPE). TPE na zamani, kamar jerin Versaflex™, suna ba da kyakkyawan yanayin taɓawa mai laushi, ana iya ƙera su da yawa, kuma suna bin ƙa'idodin aminci da ƙaura masu dacewa don aikace-aikacen taɓa baki.
Inganta Tsarin Aiki: Kimiyyar Kula da Farashi
Da aka sanya mold ɗin a cikin injin ƙera allura mai inganci, an fara aikin inganta tsarin. Manufar ita ce a sami wuri mai kyau inda ake samun inganci mafi kyau a cikin ɗan gajeren lokacin zagayowar da ba a sharar da kayan ba.
Rage Lokacin Zagaye: Ta hanyar inganta hanyoyin sanyaya da sigogin tsari, Ansix Tech ta yi niyya ga mafi girman ɓangaren zagaye: lokacin sanyaya. Ko da raguwar daƙiƙa 1-2 a kowace zagaye yana nufin ɗaruruwan dubban ƙarin sassa a kowace shekara akan injina iri ɗaya.
Ingantaccen Makamashi da Kayan Aiki: An daidaita tsarin don amfani da mafi ƙarancin matsin lamba da ake buƙata na allura da lokacin shiryawa. Yawan tattarawa yana ƙara yawan amfani da makamashi da kuma ɗan damuwa ba tare da fa'ida ba. Tsarin mai gudu mai zafi ya tabbatar da amfani da kayan kusan kashi 100% ba tare da sake niƙa mai gudu ba.
Gyaran Kimiyya da Aiki da Kai: Ansix Tech ta yi amfani da ƙa'idodin ƙera na kimiyya, ta amfani da na'urori masu auna sigina don sa ido kan matsin lamba na rami - alamar kai tsaye ta ingancin sashi - maimakon dogaro da saitunan na'ura kawai. Kamar yadda aka bayyana a cikin haƙƙin mallaka na tsarin masu hankali, wannan hanyar da ke amfani da bayanai tana ba da damar daidaitawa ta atomatik, tabbatar da daidaito daga farkon harbi zuwa na miliyan. An haɗa tsarin gani da robot ta atomatik don cire wani ɓangare, wanda hakan ya ƙara rage lokacin zagayowar da farashin aiki.
Mataki na 4: Tabbatar da Inganci da Isarwa cikin Sauri
An saka kula da inganci a cikin tsarin. Binciken Mataki na Farko (FAI) ta amfani da injunan aunawa (CMM) sun tabbatar da cewa samfuran farko sun cika dukkan ƙa'idodin bugawa masu girma. A lokacin samar da taro, jadawalin kula da tsarin ƙididdiga (SPC) ya bi diddigin ma'auni masu mahimmanci daga samfurin sassa kowane awa, yana tabbatar da cewa tsarin ya kasance cikin iko.
An kuma ƙera marufin don inganci. An ƙera sassan don su yi kwanciya a cikin tiren da aka keɓance don hana lalacewa yayin jigilar kaya da kuma ba da damar ƙirgawa da jigilar jaka cikin sauri ta atomatik.
An aiwatar da dukkan aikin, tun daga amincewa da ƙira ta ƙarshe zuwa samar da kayayyaki masu inganci, a cikin lokaci mai sauri. Wannan ikon "samar da sauri" ya yiwu ne ta hanyar aikin DFM na gaba (wanda ya hana canje-canjen ƙira a ƙarshen mataki), amfani da cibiyoyin injina na zamani don ƙera mold, da kuma tsarin aiki mai kama da juna inda ake samun kayan aiki, ƙirar mold, da kuma tsara inganci a lokaci guda.
Kammalawa: Isar da Daraja Ta Hanyar Ingantaccen Injiniya
Nasarar da aka samu wajen kera sigari mai siffar Bird shaida ce ta tsarin Ansix Tech na gaba ɗaya. Aikin ya nuna wani muhimmin fahimta ga OEMs: ba a samun mafi ƙarancin farashi ta hanyar zaɓar mafi arha kayan aiki ko ƙiyasin ƙira ba. An ƙera shi ta hanyar dabarun haɗin gwiwa.
Zaɓin Kayan Aiki: Zaɓar mahaɗin PP mai araha wanda ya cika duk buƙatun aiki.
Tsarin Mold: Zuba jari a cikin mold mai inganci tare da masu gudu masu zafi da sanyaya yanayi don rage lokacin zagayowar da ɓarna.
Kimiyyar Tsari: Amfani da ƙera kimiyya da sarrafa kansa don haɓaka lokacin aiki, daidaito, da kuma yawan aiki.
Kamar yadda wani bincike na masana'antu ya nuna, irin wannan tsarin haɗin gwiwa don ingantawa zai iya haifar da babban tanadi - a misali ɗaya, sama da $250,000 kowace shekara akan aiki ɗaya ta hanyar haɗar tanadi a cikin lokaci, kayan aiki, aiki, da farashin injin.
Ta hanyar amfani da zurfin gogewa a masana'antu, kwaikwayon zamani, da injiniyan daidaito, Ansix Tech ta mayar da wani kayan haɗi mai sauƙi zuwa wani misali na ƙwarewar masana'antu. Sun isar da fiye da ƙira ko tarin sassa kawai; sun samar da ingantaccen mafita, abin dogaro, kuma mai araha ga masana'antu, wanda ke tabbatar da cewa a kasuwar yau, ana saka ƙimar gaske tun kafin filastik ya cika ramin.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri game da abin riƙe sigari mai siffar tsuntsu mai 68mm filter core, kuma ana iya zubar da soso filter mouthpiece, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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