Makullin ƙofar mota na'urar gyaran mota

Makullin ƙofar mota na'urar gyaran mota

 

Ingantaccen Injiniya: Yadda ake yi Ansix Fasaha Ta Sake Bayyana Daraja A Tsarin Gina Allurar Mota

A cikin masana'antar da daidaito ya fi muhimmanci kuma matsin lamba na farashi ba ya tsayawa, Ansix Tech ta tsara tsarin nasara. Ta hanyar haɗa kwaikwaiyo na zamani tare da ƙa'idodin masana'antu marasa tsauri, kamfanin ya cimma wani babban abin mamaki: rage farashin haɓaka mold da kusan rabi yayin da yake ci gaba da samar da kayan aiki masu inganci ga ɓangaren kera motoci.

Daga dannawa a hankali na rufe ƙofa zuwa mahimmancin amincin ɗakin da aka kulle, makullin ƙofar mota mai tawali'u yana ƙunshe da haɗakar aminci, ƙarfi, da injiniyan daidaito. Ga manyan masana'antun motoci, samo waɗannan abubuwan yana buƙatar abokin tarayya wanda zai iya sarrafa tafiyar mai rikitarwa daga tsarin dijital zuwa sashin jiki mara aibi.

 

A sahun gaba a wannan fanni mai wahala akwai Ansix Tech, ƙwararre a fannin gyaran allurar daidaitacce wanda tsarin aikin gyaran makullin ƙofar mota ya sake fasalta masana'antu. ƙa'idodi don inganci, inganci, da kuma ƙima.

 

Tsarin: Tsarin Dabaru da Tsarin Samfurin Dijital

Asalin kowace makullin ƙofar mota mai inganci a Ansix Tech ba ya farawa daga benen masana'anta ba, amma a cikin yanayin dijital mai kyau. Falsafar ƙira ta samo asali ne daga fahimtar cewa ingantaccen mold dole ne ya ɗauki fiye da siffar ƙarshe ta ɓangaren.

 

Tsarin farko ya haɗa da muhimman abubuwan aiki tun daga farko. Misali, ƙirar da aka yi wa lasisi don ƙirar ƙarfafa makulli tana haɗa ginshiƙan tallafi, silinda na hydraulic, da kuma kawunan sanyaya feshi da aka sanya su kai tsaye cikin tsarin mold. Wannan tsarin sarrafa kansa na ciki yana sauƙaƙa sanyaya da rushewa, yana inganta inganci da rage ƙarfin aiki da hannu.

 

Kwaikwayon zamani shine ginshiƙin wannan matakin. Injiniyoyi suna amfani da nazarin Moldflow don yin zagayowar ƙira ta kama-da-wane. Wannan manhaja tana ƙirƙirar taswira masu launi waɗanda ke hasashen kwararar filastik mai narkewa, suna bayyana matsaloli kamar cikawa mara daidaito, tarkon iska, ko dumamawa mai yawa kafin a yanke wani ƙarfe guda ɗaya.

 

"Manufar ita ce a yi hasashen da kuma kawar da yanayin gazawa ta hanyar dijital," in ji wani babban injiniyan tsari na Ansix. "Muna kwaikwayon komai tun daga tsarin cikewa zuwa yawan sanyaya da kuma raguwar wani ɓangare. Wannan yana ba mu damar inganta wurin ƙofar - wurin shigar filastik cikin ramin - don tabbatar da cikawa iri ɗaya da rage rauni kamar layukan walda."

 

Wannan tabbatarwar dijital ta shafi ingancin tsarin. Ta hanyar ciyar da sakamakon Moldflow zuwa cikin software na ANSYS, injiniyoyi za su iya yin nazarin yadda mold ɗin kanta ke lalacewa a ƙarƙashin manyan abubuwa. Allura Dannawaures, wani abu da ake yawan mantawa da shi wanda zai iya haifar da walƙiya da rashin daidaiton girma. Wannan haɗin gwiwa tsakanin kwarara da kwaikwayon tsari yana ba da cikakken tsari, wanda aka tabbatar, wanda ke rage haɗarin sake yin aiki mai tsada sosai.

 

Gidauniyar: Kimiyyar Kayan Aiki da Injiniyan Motsa Jiki

Aikin kulle ƙofa a ƙarƙashin yanayi daban-daban - daga sanyin hunturu zuwa lokacin zafi mai zafi - yana faruwa ne ta hanyar kayan sa. Ansix Tech yawanci yana zaɓar polymers masu aiki mai girma don waɗannan aikace-aikacen mahimmanci. Babban zaɓi shine Polyphenylene Sulfide (PPS), wani abu wanda aka bayyana kaddarorinsa a cikin teburin da ke ƙasa.

 

Mahimman Kadarorin Kayan PPS don Kayan Makullin Ƙofa

Tushen Teburi: Dangane da ma'aunin kayan aiki na polymers masu aiki mai girma.

 

Wannan haɗin ƙarfin injina, kwanciyar hankali na musamman na zafi, da kuma juriyar harshen wuta da ke tattare da shi ya sa irin waɗannan kayan suka dace da abubuwan da ke da matuƙar muhimmanci ga ababen hawa. Ƙwarewar Ansix ta ta'allaka ne wajen daidaita ƙirar ƙirar don ta dace da yanayin kwararar kayan da aka zaɓa da kuma raguwar su.

 

Tsarin kanta wani babban aikin injiniya ne na tsarin. Bayan zuciyar da ramin da ke samar da siffar ɓangaren, yana ɗauke da wasu muhimman tsarin:

 

Tsarin Sanyaya: An ƙera hanyar sadarwa ta hanyoyin ruwa da aka haƙa daidai, wani lokacin tare da bututun da ke zagayawa a ciki ko kuma kan feshi da aka yi niyya, ta amfani da kwaikwayon zafi. Ingancin sanyaya shine babban abin da ke rage lokacin zagayowar, wanda ke shafar farashin samarwa kai tsaye.

 

Tsarin Gudu da Ƙofar Gida: Wannan ita ce "babbar hanya" da ke isar da filastik mai narkewa zuwa ramin. Ansix yana inganta diamita na gudu da yanayin ƙofa don tabbatar da daidaiton cikawa tare da ƙarancin raguwar matsi da sharar kayan aiki.

 

Tsarin Fitar da Kaya: An ƙera shi don sakin sashin da ya sanyaya a hankali amma da ƙarfi ba tare da barin alamomi ko haifar da nakasa ba. Ga sassa masu rikitarwa kamar makullan ƙofa, wannan na iya haɗawa da fil, hannayen riga, da faranti masu cire kaya da yawa suna aiki tare.

 

Crucible: Daidaita Kera da Kwarewar Tsarin Aiki

Canza ƙirar da aka tabbatar zuwa ƙarfe mai tauri shine inda injinan daidaito suka haɗu da ƙwarewar sana'a. Ansix yana amfani da haɗakar injinan CNC na zamani, Injin Rage Wutar Lantarki (EDM), da haƙa rami mai zurfi don ƙirƙirar yanayin ƙasa mai rikitarwa na abubuwan da aka haɗa da mold.

 

Babban ƙalubale a cikin molds masu sassa daban-daban, kamar waɗanda ake amfani da su wajen haɗa makulli masu rikitarwa, shine hana lahani kamar walƙiya (rage fitar da filastik da ba a so) da kuma gajeren hoto (cikewa mara cikakke). Ansix ya shawo kan wannan ta hanyar jure wa injina mara aibi, sau da yawa a cikin microns, da kuma dabarun kirkire-kirkire. Misali, a cikin ƙera kayan aiki da yawa, daidaitaccen sarrafa matsayin zuciyar mai motsi - wanda aka inganta ta hanyar kwaikwayon zuwa nisan "core-back" na 2.0 mm - zai iya ayyana rami na biyu don wani abu daban ba tare da yaɗuwa ba.

 

Tsarin aikin masana'antu tsari ne mai tsari sosai: sarrafa ƙarfe mai ƙarfi da aka zaɓa, maganin zafi don tauri da dorewa, kammalawa daidai, kuma a ƙarshe, haɗawa da daidaita shi da kyau.

 

Fasahar Ingantawa: Inganta Inganci da Rage Farashi

Gaskiyar ma'aunin ƙwarewar Ansix Tech ba wai kawai tana yin ƙira ba ne, har ma tana samar da sassa ta hanyar da ta fi araha. A nan ne jajircewarsu ta rage farashi mai kyau ke samar da ƙima mara misaltuwa ga abokan ciniki.

 

Babban dabarar ita ce amfani da tsauraran hanyoyin Tsarin Gwaji (DOE) yayin inganta tsari. Maimakon dogaro da gwaji da kurakurai, injiniyoyi suna canza mahimman sigogi cikin tsari - saurin allura, matsin lamba na marufi, narkewa da yanayin zafi na mold - don nemo mafi kyawun saituna don inganci da sauri.

 

Sakamakon yana da matuƙar amfani kuma abin birgewa. Ansix ta rubuta wasu misalai inda cikakkiyar hanyar inganta ƙira da kuma kera kayayyaki marasa tsada ta haifar da raguwar kusan kashi 50% a cikin rabon cikakken farashi zuwa ƙimar fitarwa. Ana samun wannan ta hanyar amfani da hanyoyi daban-daban da suka haɗa kai:

 

Rage Kudin Kayan Aiki: Ta hanyar amfani da nazarin kwararar mold don inganta tsarin gudu da girman ƙofofi, Ansix yana rage yawan robobi masu tsada da ake ɓatarwa a kowane zagaye. A cikin wani aiki, ƙirƙirar sabbin abubuwa waɗanda suka rage hanyoyin kwarara da kuma sanya shimfidu masu ƙanƙanta sun haifar da raguwa kai tsaye a cikin manyan kuɗaɗen shigar da kayan.

 

Ribar Inganci: Tashoshin sanyaya da aka inganta na iya rage lokutan zagayowar da daƙiƙa. A cikin aikin samar da miliyoyin sassa, wannan yana adana makonni na lokacin injin da amfani da makamashi. Bugu da ƙari, rage adadin gwaje-gwajen da ake yi kafin a amince da samarwa - wani lokacin da zagaye biyu ko fiye - yana adana manyan kuɗaɗen kayan aiki da na aiki.

 

Kula da Kuɗi Mai Kyau: Al'adar inganci ta shafi dukkan abubuwan da aka shigar. Misali, ta hanyar inganta sigogin yanke waya da kuma samo kayan aikin gida, Ansix ta rage farashin kayan amfani da sama da kashi 50% da kuma kashe kuɗin kayan aiki da kashi 20%.

 

Teburin da ke ƙasa ya taƙaita tasirin dabarun inganta farashi na Ansix Tech akan aikin mold na yau da kullun:

Tabbatarwa da Haɗin gwiwa: Inganci da Isarwa

Kula da inganci a Ansix zare ne mai ci gaba da aka saka a cikin dukkan tsarin. Yana farawa da Binciken Mataki na Farko (FAI), inda ake auna samfuran farko akan samfuran CAD ta amfani da injunan aunawa masu daidaitawa (CMM). Sannan ana aiwatar da Kula da Tsarin Kididdiga (SPC) yayin gudanar da samarwa, ana sa ido kan mahimman ma'auni don tabbatar da daidaito a cikin ɗaruruwan dubban zagayowar.

 

Ganin yadda masana'antar kera motoci ke saurin tafiya, Ansix ta sauƙaƙe tsarin aikinta daga tsari zuwa isarwa. Zuba jari a kan kwaikwayon kwaikwayo da tabbatar da dijital shine mabuɗin wannan saurin, domin yana hana canje-canje a ƙirar tsakiya da sake fasalin ƙira. Tsarin masana'antu mai tsari, inda ƙungiyoyin ƙira, injina, da haɗa kayayyaki ke aiki ba tare da wata matsala ba, yana ƙara matse lokutan jagora ba tare da rage kulawa sosai ga cikakkun bayanai da ake buƙata don irin wannan kayan aiki na musamman ba.

 

Wannan iko daga ƙarshe zuwa ƙarshe, daga kimiyyar kayan aiki zuwa marufi na ƙarshe, yana ba Ansix Tech damar bayar da fiye da kayan aiki kawai; yana ba da tabbaci. Abokan ciniki suna samun cikakken tsari mai inganci, wanda aka shirya don samarwa wanda ke tabbatar da ingancin ɓangare, yana haɓaka lokacin aiki na layin samarwa, kuma yana ba da mafi ƙarancin kuɗin mallaka.

 

Ga masu kera motoci na duniya, zaɓin abokin haɗin gwiwar yin allurar rigakafi babban shawara ne mai matuƙar muhimmanci tare da sakamako na dogon lokaci. Ansix Tech, ta hanyar tsarin injiniyanta, ta nuna cewa neman ingantaccen inganci da kuma himmar samun mafi girman ƙima ba su da alaƙa da juna, amma maimakon haka su ne ginshiƙai biyu na ƙwarewar masana'antu ta zamani. A cikin ainihin duniyar makullan ƙofofin mota, wannan falsafar tana tabbatar da cewa kowace dannawa, kowace makulli, da kowace ƙofa mai tsaro tana da goyon bayan tsari da aka ƙera don kammalawa.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi makullin ƙofar mota, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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