Mold na fan mai amfani da centrifugal
Mold na fan mai amfani da centrifugal
Kirkirar Iska: Ciki Ansix Tsarin Fasaha na Daidaito don Ci gaba da Kera Ruwan Fanka
A masana'antun sarrafa motoci da HVAC, wani sauyi mai natsuwa yana faruwa: tsarin yin mold na kamfani ɗaya yana rage farashin kayan sanyaya masu mahimmanci da kashi 28% yayin da a lokaci guda yana haɓaka aiki. Wannan shine labarin ƙwarewar masana'antar fan blade na Ansix Tech.
A duniyar masana'antu ta zamani, magoya bayan centrifugal su ne jaruman da ba a taɓa jin labarinsu ba a fannin sarrafa zafi, suna tabbatar da cewa komai daga motocin lantarki zuwa injinan masana'antu yana aiki cikin iyakokin zafin jiki mai aminci. Duk da haka, samar da ruwan wukake masu rikitarwa, masu inganci a tsakiyar waɗannan tsarin ya daɗe yana da tsada kuma yana da ƙalubale a fannin fasaha.
Kamfanin Ansix Tech da ke Shenzhen ya sanya kansa a matsayin jagora a wannan fanni, inda ya samar da cikakken tsari mai hadewa a tsaye don tsarawa da ƙera molds na fanka masu amfani da wutar lantarki. Hanyar da suka bi, wacce ta haɗa kimiyyar kayan zamani tare da dabarun kera na dijital da ƙari, ita ce sake fasalta inganci da farashi a cikin wani muhimmin fanni na filastik mai daidaito.
Daga Tsarin Zane zuwa Samfurin Samfura: Gidauniyar Zane
Tafiyar ruwan fanka mai amfani da centrifugal a Ansix Tech ba ta fara a kan benen masana'anta ba, sai dai a fannin dijital. Aikin iska na ruwan wuka yana faruwa ne ta hanyar hadaddun bayaninsa mai lanƙwasa mai girma uku. A tarihi, tsara waɗannan bayanan martaba tsari ne na hannu, wanda ke da saurin kuskure. A yau, Ansix yana amfani da software na ƙirar 3D mai ci gaba don ƙirƙirar tagwayen dijital na ruwan wukake.
"Dabi'ar lissafi ita ce komai," in ji wani babban injiniya a wani kamfani da ya ƙware a kan irin waɗannan abubuwan. "Lanƙwasawar ruwan wuka, rarrabawar kauri, da kuma ƙarewar saman kai tsaye suna tasiri ga iska, inganci, da hayaniya." Ta amfani da kayan aiki kamar Pro/ENGINEER da SolidWorks, injiniyoyin Ansix za su iya sake tsara ƙira cikin sauri, suna inganta abubuwa kamar hauhawar matsin lamba, yawan kwarara, da kuma ingancin tsarin a ƙarƙashin saurin juyawa mai girma.
Kafin a fara amfani da tsarin samar da kayayyaki mai siffofi shida, yin amfani da tsarin samar da kayayyaki ba abu ne da za a iya tattaunawa a kai ba. Ansix yana amfani da kwaikwayon yanayin ruwa na lissafi (CFD) da kuma saurin yin amfani da tsarin samar da kayayyaki. Bincike ya nuna cewa amfani da kayan filastik don yin amfani da tsarin samar da kayayyaki yana ƙara zama abin sha'awa saboda girman tsarinsa, ƙarancin farashi, da kuma saurin juyawa idan aka kwatanta da ƙarfe, wanda ke ba da damar yin gwajin aiki wanda ke daidai da aikin samfurin ƙarshe. Wannan matakin yana tabbatar da manufar ƙira kuma yana gano matsaloli masu yuwuwar a cikin iska ko girgizar tsarin.
Kimiyyar Zaɓa: Injiniyan Cikakkiyar Roba
Zaɓar kayan filastik da suka dace babban shawara ce da ke daidaita aiki, dorewa, da farashi. Ansix Tech tana jagorantar abokan ciniki ta wannan zaɓin tare da fahimtar kimiyyar polymer sosai, sau da yawa tana samun babban tanadi ta hanyar daidaita kayan daidai da buƙatun aikace-aikacen maimakon yin watsi da zaɓuɓɓuka masu tsada da aka ƙera fiye da kima.
Teburin da ke ƙasa ya bayyana mahimman kayan da aka yi la'akari da su don aikace-aikacen fan na centrifugal da manyan abubuwan da suka bambanta su:
Ga aikace-aikace da yawa, Polypropylene (PP) yana fitowa a matsayin mafi kyawun daidaito. Haɗinsa na nauyi mai sauƙi, juriya, da juriyar sinadarai—tare da kyakkyawan tsarin farashi—yana sa ya zama abin aiki ga ruwan fanka. Ga sassan da ke buƙatar ƙarfi mai yawa ko juriyar zafi, ana kimanta kayan aiki kamar nailan da aka cika da gilashi ko polymers na zamani bisa ga takamaiman halayen injiniya da na zafi. Manufar koyaushe ita ce cimma aikin da ake buƙata a mafi ƙarancin farashin kayan aiki, ƙa'ida ce da ke da mahimmanci ga ƙimar Ansix.
Gilashin Dijital: Binciken DFM da Gudanar da Mold
Da zarar an zaɓi ƙira da kayan da aka tabbatar, an mayar da hankali kan tsara ƙirar da kanta. A nan, Ansix Tech ta yi amfani da tsarin Tsarin Masana'antu (DFM) da Tsarin Binciken Gudun Mold (MFA) mai tsauri don kawar da gwaji da kurakurai masu tsada a farfajiyar shagon.
Ana amfani da ƙa'idodin DFM tun daga farko: tabbatar da isasshen kusurwoyin zane (yawanci 1-3° ko fiye da haka ga saman da aka yi rubutu) don fitar da wani ɓangare, kiyaye kauri na bango iri ɗaya don hana karkacewa da alamun nutsewa, da kuma ƙara radii mai yawa don rage yawan damuwa. Manhajar CAE (Injiniyar Taimakawa ta Kwamfuta) tana ɗaukar mataki na tsakiya, tana gudanar da gwaje-gwaje na kama-da-wane.
Kamar yadda aka yi bayani dalla-dalla a cikin nazarin masana'antu, cikakken tsarin MFA ya haɗa da nazarin cikawa, fakiti, warp, da sanyaya. Binciken cikewa yana annabta yadda filastik mai narkewa zai ratsa ta cikin mold, yana gano yiwuwar tarko na iska ko layukan walda. Binciken fakitin yana tabbatar da cewa an matse ɓangaren yadda ya kamata don cimma daidaiton girma. Mafi mahimmanci, nazarin sanyaya da warp yana kwaikwayon yadda ɓangaren zai ƙarfafa da raguwa, yana bawa injiniyoyi damar gyara tsarin tashar sanyaya da sigogin sarrafawa don rage nakasu - annoba gama gari ga siririn ruwan fanka mai faɗi.
"Ingancin ɓangaren filastik na ƙarshe ya dogara sosai akan injin allura," in ji wata takarda ta fasaha kan inganta mold, "kuma software na CAE yana ƙayyade mafi kyawun haɗin geometry na sashi, zaɓin abu, da sigogin sarrafawa." Ga Ansix, wannan ingantaccen dijital shine ginshiƙin samar da ruwan wukake masu daidaito, masu inganci tun daga farkon harbi.
Injiniyan Zuciya: Tsarin Samarwa
Modulation shine abu mafi mahimmanci kuma mai tsada a cikin sarkar. Ansix Tech's Tsarin Motsa Jiki kuma tsarin gini shine inda ƙwarewar injiniya da dabarun sarrafa farashi suka cika.
Tsarin Tsarin Core
Kowane tsarin da ke cikin tsarin an tsara shi ne bisa manufa:
Tsarin Ƙofa da Na'urar Gudu: An ƙera shi don isar da filastik zuwa ramin da ba shi da ƙarancin asarar matsi da sharar kayan aiki. Sau da yawa ana amfani da tsarin masu gudu masu zafi don samar da kayayyaki masu yawa don kawar da sharar da ke da ƙarfi.
Tsarin Sanyaya: Nan ne Ansix ke aiwatar da wani sabon abu mai mahimmanci. Tashoshin sanyaya na gargajiya masu haƙa madaidaiciya sau da yawa suna fama don sanyaya siffar ruwan wukake mai rikitarwa, wanda ke haifar da tsawon lokacin zagayowar da kuma warpage. Ansix yana amfani da tashoshin sanyaya masu tsari na 3D waɗanda ke bin ainihin tsarin ramin ruwan wukake. Wannan fasaha, wani ɓangare na tsarin Zane don Masana'antu Mai Ƙarawa (DfAM), yana ba da damar cire zafi daidai da inganci, yana rage lokacin sanyaya sosai - wanda zai iya ɗaukar kashi 40-60% na jimlar lokacin zagayowar.
Tsarin Fitar da Ruwa: An tsara fil da hannayen riga masu cire ruwa a hankali don shafa ƙarfi daidai gwargwado a kan haƙarƙari ko sassa masu kauri don guje wa lalata ruwan wukake mai laushi yayin rushewa.
Zaɓaɓɓun Masana'antu da Zaɓaɓɓun Karfe
Ana ƙera sassan mold daga ƙarfe masu inganci kamar P20, H13, ko bakin ƙarfe, waɗanda aka zaɓa saboda taurinsu, sauƙin gogewa, da juriyarsu ga tsatsa. Shigar da Kogos, waɗanda galibi suna da fasalin ruwan wukake masu rikitarwa, ana yin su ta amfani da injin niƙa CNC mai girman 5-axis mai inganci, wanda ke tabbatar da cewa an sake yin amfani da saman iska da aminci.
Don hanyoyin sanyaya yanayi, Ansix yana amfani da kera ƙarin ƙarfe (bugawa ta 3D). Wannan yana ba da damar ƙirƙirar labyrinths na sanyaya ciki wanda ba zai yiwu ba tare da haƙa na gargajiya, yana mai da tsarin sanyaya daga wani babban rami zuwa wata fa'ida ta dabara.
Fasahar Tsarin: Inganta Gyaran Allura
Da zarar an sanya mold ɗin a cikin injin ƙera allura mai inganci, ƙalubalen ƙarshe zai fara: kafawa da inganta tsarin ƙera. Wannan wani yanayi ne mai laushi na zafin jiki, matsin lamba, lokaci, da sauri.
Lokacin zagayowar shine babban abin da ke haifar da farashin kowane ɓangare. Injiniyoyin tsari na Ansix suna aiki don rage kowane ɓangare na zagayowar. Tsarin sanyaya mai tsari shine tauraro a nan, wanda zai iya rage lokacin sanyaya da kashi 30% ko fiye. Nazarin shari'o'i a masana'antar sun nuna raguwar lokacin zagayowar daga daƙiƙa 52 zuwa daƙiƙa 36, wanda ke ƙara yawan fitarwa a kowace rana da sama da kashi 28%.
Ingantaccen tsari ya wuce sanyaya:
Cika Sauri & Matsi: An inganta shi don ɗaukar sassan ruwan wukake gaba ɗaya ba tare da haifar da damuwa ko walƙiya mai yawa ba.
Yanayin Zafi: Daidaiton zafin narkewa da na mold yana da matuƙar muhimmanci. Kamar yadda wani jagorar fasaha ya lura, "zafin mold mai yawa... na iya inganta ingancin saman amma zai tsawaita lokacin sanyaya," yana nuna ci gaba da musayar ra'ayoyi da injiniyoyi ke gudanarwa.
Bayan Gyara: Ana tsara hanyoyin da suka shafi cirewa, daidaitawa, da kuma duba inganci don su yi aiki kamar gyaran da kanta.
Al'adar Inganci da Haɗin gwiwa
Alƙawarin Ansix Tech ya wuce isar da wani abu ko tarin sassa. Suna aiki a ƙarƙashin takardar shaidar IATF 16949—ƙa'idar kula da ingancin motoci mai tsauri—suna ƙara inganci a kowane mataki.
Tun daga binciken farko ta amfani da na'urorin aunawa masu daidaitawa (CMM) don tabbatar da kowane girman ruwan wukake akan samfurin dijital, zuwa tsarin sarrafa ƙididdiga (SPC) yayin samarwa, bayanai suna tabbatar da daidaito. Ruwan wukake na ƙarshe suna yin gwajin aiki don daidaito kuma wani lokacin ma gwajin iska a cikin ramukan iska.
Wannan sarrafawa daga ƙarshe zuwa ƙarshe, daga ƙira zuwa jigilar kaya da aka shirya, yana ba Ansix damar yin aiki a matsayin abokin tarayya na gaske ga OEM na duniya a fannonin motoci, kayan aiki, da masana'antu. Ta hanyar mai da hankali kan jimlar farashin mallaka - adana farashi ta hanyar zaɓar kayan aiki masu wayo, sanyaya yanayi mai sauri don zagayowar sauri, da aiwatarwa mara aibi wanda ke rage ɓarna da sake yin aiki - Ansix Tech yana isar da fiye da kayan aiki.
Suna samar da aminci da ƙima, suna tabbatar da cewa a cikin ainihin duniyar ruwan wukake na centrifugal, mafi ƙarfi na ƙirƙira ba wai kawai a cikin samfurin ba ne, har ma a cikin tsarin da ke ƙirƙirar sa.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri da ya shafi injin centrifugal fan blade mold, kuna iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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