Injin tsaftacewa cibiya ta ƙafafun ƙira

Injin tsaftacewa cibiya ta ƙafafun ƙira

 

Daidaito a Motsi: Yadda Ansix Fasaha ta ƙware a fannin gyaran allura don tsaftace cibiyoyin tayoyin injina

A cikin duniyar masana'antu masu gasa sosai, inganci da aminci suna da matuƙar muhimmanci. Masana'antar ƙera allura, ginshiƙin samar da kayayyaki na zamani, tana fuskantar matsin lamba akai-akai don samar da kayayyaki masu inganci a farashi mai rahusa. Ga wani muhimmin ɓangare amma wanda aka fi watsi da shi kamar cibiyar injinan tsaftacewa na masana'antu, wannan ƙalubalen ya ƙaru. Waɗannan sassan dole ne su jure wa manyan kaya, su jure wa sinadarai, kuma su jure ci gaba da motsi. Wannan shine fagen da Ansix Tech ta ƙirƙira sunanta, tana canza tafiya mai sarkakiya daga ƙirar dijital zuwa cibiyar ƙafafun filastik mai yawan gaske, mai araha zuwa ingantaccen kimiyya na daidaito, kirkire-kirkire, da injiniyanci mai daraja.

 

Tsarin: Inda Zane Ya Haɗu da Ƙarfin Kerawa

Kowace nasarar aikin gyaran injina tana farawa tun kafin a yanke ƙarfe. Ga Ansix Tech, tsarin cibiyar ƙafafun injina masu tsaftacewa yana farawa da bita na haɗin gwiwa. Injiniyoyi suna aiki tare da ƙungiyar ƙira ta abokin ciniki don bincika samfurin 3D na farko, ba kawai don aikinsa ba, har ma don iyawarsa. Wannan matakin, wanda aka sani da Zane don Masana'antu (DFM), shine inda aka fara cin nasara a kan nasarorin da ba su da tsada.

 

Muhimman abubuwan da za a yi la'akari da su sun haɗa da tabbatar da kauri bango iri ɗaya don hana yaɗuwa da alamun nutsewa, ƙara kusurwoyin zane masu dacewa don sauƙaƙe fitar da mold cikin sauƙi, da kuma sauƙaƙe yanayin ƙasa mai rikitarwa waɗanda za su iya buƙatar ayyukan mold masu tsada. Ga cibiyar ƙafafun, wacce ke da ramin tsakiya, tsarin magana, da kuma gefen da ke da ƙarfi, wannan sau da yawa ya ƙunshi gyare-gyare na dabaru ga ribbing na ciki don ƙarfi da ƙayyadaddun saman kwalliya a wuraren da ake gani. Gyaran ƙira guda ɗaya a wannan matakin zai iya kawar da buƙatar ɗaukar mataki mai rikitarwa a cikin mold, yana adana dubban kuɗi na kayan aiki da rage yiwuwar wuraren lalacewa.

 

Bayan DFM, ana ƙirƙirar samfuran zahiri ta amfani da fasahohi masu sauri kamar bugu na 3D ko injin CNC. Waɗannan samfuran suna da mahimmanci don tabbatar da dacewa da aiki tare da axle da chassis na injin tsaftacewa. Ansix Tech ta jaddada wannan matakin don "kasawa cikin sauri da araha" tare da samfuran samfura, tabbatar da cewa an gano duk wani lahani na ƙira kafin a ɗauki babban farashin samarwa. Karfe Mai Motsawa.

 

Kimiyyar Zaɓa: Injiniyan Kayan Aiki Mai Kyau

Zaɓar kayan filastik mafi kyau shawara ce mai mahimmanci wacce ke daidaita aiki, farashi, da kuma iya sarrafawa. Cibiyoyin ƙafafun injin tsaftacewa suna aiki a cikin yanayi mai wahala: suna ɗaukar nauyin injin, suna birgima a kan benaye daban-daban (kuma wani lokacin danshi), kuma suna iya fuskantar sinadarai masu tsaftacewa.

 

Duk da cewa an zaɓi takamaiman resin ne bisa ga buƙatun aikin abokin ciniki, waɗanda aka fi so sun haɗa da nailan da aka ƙarfafa (PA6 ko PA66 tare da zare na gilashi) don ƙarfi da tauri mai yawa, ko kuma hadaddun polypropylene (PP) masu ci gaba don juriyar sinadarai mai kyau da ƙarfin tasiri mai kyau. Don aikace-aikacen da ke buƙatar ƙarin sassauci da kariyar bene, polyurethane (PU) babban zaɓi ne. Kamar yadda aka bayyana a cikin wallafe-wallafen fasaha, polyurethane elastomers, waɗanda aka samar daga amsawar diisocyanates da polyols, suna ba da haɗuwa ta musamman ta kyakkyawan sassauci, babban tauri, da juriyar gogewa mai ƙarfi, wanda hakan ya sa suka dace da ƙafafun.

 

Kwarewar Ansix Tech ta ta'allaka ne da daidaita kayan da ainihin akwatin amfani ba tare da yin ƙarin bayani ba. Misali, cibiyar gogewa mai sauƙin amfani da batir na iya amfani da wani tsari daban, mafi inganci fiye da ɗaya don gogewa mai nauyi. Wannan takamaiman ƙayyadaddun kayan shine babban abin da ake buƙata don sarrafa farashi, yana hana kashe kuɗi marasa amfani akan resins masu tsada inda ba a buƙatar su.

 

Kammalawar Zamani: Nazarin Guduwar Mold (Kamfanin Kwaikwayo na DFM)

Tare da kulle ƙira da kayan aiki na ɗan lokaci, injiniyoyin Ansix Tech sun shiga cikin duniyar dijital ta kwaikwayon Moldflow. Wannan babbar manhaja tana annabta yadda filastik ɗin da aka narkar zai gudana, ya naɗe, kuma ya sanyaya a cikin ramin da aka tsara.

 

Ga cibiyar kekunan tayoyi, masu sharhi suna kafa tsarin kama-da-wane, suna ayyana wuraren ƙofofi, kuma suna gudanar da jerin kwaikwayo. Manufofin suna da yawa:

 

Tsarin Cikawa: Don tabbatar da cewa filastik ɗin ya cika ramin daidai kuma gaba ɗaya ba tare da ya kama iska ba.

 

Hasashen Yaƙi: Don gano wuraren da sanyaya mara daidaito na iya haifar da karkacewa ko lanƙwasawa daga takamaiman bayanai.

 

Binciken Sanyaya: Don inganta sanyawa da girman tashoshin sanyaya don samun zagayen zafi iri ɗaya da inganci.

 

Inganta Ƙofar: Domin tantance lamba, nau'i, da wurin da ƙofofi suka dace domin cimma daidaito mafi kyau na kyau da ƙarfi.

 

Teburin da ke ƙasa yana bayyana matsalolin da aka gano kuma aka warware a wannan lokacin na aikin cibiyar ƙafafun:

Ta hanyar magance waɗannan matsalolin a cikin silicone da lambar, Ansix Tech tana guje wa gwaji da kurakurai masu tsada da ɗaukar lokaci yayin gwaje-gwajen mold na zahiri. Kamar yadda aka lura a cikin binciken masana'antu, amfani da mafi kyawun sigogi da aka samo daga kwaikwayon yana inganta ƙimar nasarar wucewa ta farko kuma yana rage adadin hotunan gwaji na zahiri da ake buƙata.

 

Zuciyar Tsarin: Daidaito Tsarin Motsa Jiki & Masana'antu

Tsarin ginin kansa babban aikin injiniya ne na daidaito. Falsafar zane ta Ansix Tech ta mayar da hankali ne kan ƙarfi, dorewa, da inganci.

 

Zaɓin Karfe na Mold: Zaɓin matakin ƙarfe an tsara shi ne bisa ga girman samarwa da kayan filastik. Don ƙirar cibiyar ƙafafun mai girma ta amfani da kayan da aka cika da gilashi mai gogewa, ana zaɓar ƙarfe mai tauri kamar H13 saboda juriyarsa ta musamman. Don ƙananan resins ko ƙarancin gogewa, ƙarfe mai tauri kamar P20 yana ba da daidaiton aiki da farashi mai kyau.

 

Tsarin Sanyaya Sabbin Kayayyaki: Lokacin sanyaya zai iya zama har zuwa kashi 70% na jimlar zagayowar allura. Ansix Tech tana amfani da dabarun zamani kamar tashoshin sanyaya masu tsari na 3D. Ba kamar hanyoyin da aka haƙa kai tsaye na gargajiya ba, waɗannan suna bin ainihin tsarin ramin tsakiya, suna tabbatar da cewa ana fitar da zafi daidai gwargwado da sauri. Bincike ya nuna cewa irin wannan sanyaya mai tsari na iya rage yanayin zafi da kuma rage lokutan zagayowar sosai, wanda hakan ke haifar da raguwar farashin kowane bangare.

 

Masu Gudu da Ƙofar Shiga: Ƙungiyar tana tsara tsarin masu gudu da sanyi ko kuma masu gudu da zafi masu inganci don isar da filastik zuwa ramin tare da ƙarancin raguwar matsi da sharar kayan aiki. Ga cibiyar ƙafafun, galibi ana amfani da ƙofar pin-point ko ƙofar ƙarƙashin ruwa a gefen da ba ta da kayan kwalliya don ba da damar cirewa ta atomatik.

 

Tsarin Fitar da Kaya: Ganin siffar ƙafafun, tsarin fitar da kaya mai kyau yana da matuƙar muhimmanci. Hannun ƙwanƙwasa na tsakiya yana magance ramin hub, yayin da ake sanya jerin fil ɗin ƙwanƙwasa a ƙarƙashin spokes da rim don tura ɓangaren waje daidai ba tare da ɓarna ko lalacewa ba.

 

Ana yin wannan ƙirar ne ta hanyar amfani da fasahar injin CNC mai ci gaba, EDM (Electrical Discharge Machining) don cikakkun bayanai masu rikitarwa, da kuma gogewa da hannu da kyau. A duk wannan matakin, ana amfani da ingantaccen tsarin kula da inganci, tare da na'urorin aunawa masu daidaitawa (CMM) waɗanda ke tabbatar da cewa kowane rami da babban toshe sun dace da samfurin dijital a cikin jurewar matakin micron.

 

Kwarewa a Aiki: Inganta Tsarin Aiki & Kalubale

Gyaran mold ɗin a cikin injin gyaran allura yana da nasa ƙalubale. Ga cibiyar ƙafafun, matsaloli da aka saba fuskanta sun haɗa da:

 

Cimma Daidaito Mai Girma: Tabbatar da cewa ramin cibiyar ya kasance zagaye daidai kuma daidai gwargwado don dacewa da daidai a kan aksali.

 

Daidaita Ƙarfi da Nauyi: Inganta tsarin don haɓaka ingancin tsarin spokes ba tare da ƙirƙirar nutsewa ko ɓoyewa ba.

 

Gudanar da Damuwa da ta Rage: Saurin allurar da ba daidai ba ko sanyaya jiki na iya toshe damuwa a cikin ɓangaren, wanda ke haifar da gazawar da wuri a fagen.

 

Injiniyoyin tsari na Ansix Tech suna magance waɗannan ta hanyar tsarin ingantawa da bayanai ke jagoranta. Suna farawa da sigogi da aka ba da shawara daga nazarin Moldflow sannan su gudanar da Tsarin Gwaje-gwaje (DOE). Ta hanyar canza mahimman sigogi kamar zafin narkewa, saurin allura, matsin lamba na marufi, da lokacin sanyaya, suna gano wurin da zai samar da wani ɓangare da ya cika dukkan ƙayyadaddun bayanai a cikin ɗan gajeren lokacin zagayowar da zai yiwu.

 

Wannan mayar da hankali kan rage lokacin zagayowar hanya ce ta kai tsaye don adana kuɗi. Aski ko da daƙiƙa kaɗan daga zagayowar wani sashi da za a samar a cikin ɗaruruwan dubbai yana haifar da babban riba a cikin ƙarfin samarwa da ƙarancin amfani da makamashi ga kowane sashi.

 

Maki na Ƙarshe: Inganci, Marufi, da Isarwa

Tabbatar da inganci a Ansix Tech ba dubawa ta ƙarshe ba ce, amma tsari ne na haɗaka. Ga tasoshin ƙafafun, wannan ya ƙunshi:

 

Duba Mataki na Farko: Cikakken bincike da kuma duba sassa tun daga farkon aikin samarwa.

 

Kula da Tsarin Lissafi (SPC): Kula da ma'auni masu mahimmanci (kamar diamita na rami da kauri na hub) a duk lokacin aikin samarwa don gano da gyara duk wani sauye-sauyen tsari.

 

Gwajin Aiki: Ana yin gwaje-gwajen kaya, gwaje-gwajen birgima, da kuma wasu lokutan gwaje-gwajen sinadarai don tabbatar da aiki.

 

Da zarar an amince da su, ana naɗe sassan da kyau. Ganin siffarsu da kuma buƙatar kare saman kayan kwalliya, Ansix Tech sau da yawa tana amfani da akwatunan filastik ko na kwali waɗanda aka ƙera musamman waɗanda ke hana karce da lalacewa yayin jigilar kaya. Wannan kulawa ga marufi yana rage sharar da ake sha a cikin jigilar kaya kuma yana tabbatar da cewa sassan sun isa a shirye don layin haɗa kayan abokin ciniki.

 

Babban ginshiƙin shawarar darajar Ansix Tech shine isar da kayayyaki cikin sauri da inganci. Tsarin haɗin gwiwarsu—daga ƙira zuwa samarwa a ƙarƙashin rufin gida ɗaya—yana kawar da jinkiri tsakanin masu siyarwa da yawa. Tsarin samarwa na ci gaba yana tabbatar da cewa da zarar an sami cancantar ƙirar, jadawalin masana'antu zai daidaita daidai da buƙatun kaya da samarwa na abokin ciniki, wanda ke ba da damar isar da kayayyaki cikin lokaci wanda ke rage farashin adana kaya da haɗin jari na abokin ciniki.

 

Kammalawa: Darajar Injiniya, Bayar da Aminci

Tafiyar cibiyar injinan tsaftacewa daga ra'ayi zuwa samar da kayayyaki da yawa ta ƙunshi ƙalubalen zamani na masana'antu. A cikin wannan yanayin, Ansix Tech ba wai kawai ta bambanta kanta a matsayin mai yin mold ko mai samar da sassa ba, har ma a matsayin abokin hulɗar mafita wanda ya dogara da ƙwarewa mai zurfi a masana'antu.

 

Ana nuna ƙwarewarsu ta hanyar rage farashi mai ma'ana a kowane juyi: zaɓin kayan aiki mai wayo yana guje wa kashe kuɗi mai yawa; kwaikwayon zamani yana hana sake fasalin mold mai tsada; ƙirar mold mai ƙirƙira yana rage lokacin zagayowar; kuma inganta tsari yana haɓaka yawan amfanin ƙasa da inganci. Wannan hanyar gabaɗaya don injiniyan ƙima tana tabbatar da cewa an rage jimlar farashin mallakar abokin ciniki ba tare da wani sulhu ba kan inganci ko aikin wani muhimmin sashi kamar cibiyar ƙafafun.

 

A wannan zamani da kowane bangare dole ne ya tabbatar da farashinsa da gudummawarsa, Ansix Tech tana samar da aminci da haɗin gwiwar masana'antu masu mahimmanci wanda ke ba wa OEMs damar mai da hankali kan babban kasuwancinsu - gina injunan tsaftacewa mafi kyau - tare da tabbacin cewa an ƙera sassan da ke motsawa a ƙarƙashinsu don ƙwarewa.

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi injin tsaftacewa, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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