DAC39680037 Nailan Bearing Cage

DAC39680037 Nailan Bearing Cage

 

An ƙera Daidaito: Yadda Ansix Aikin Tech's Nailan Bearing Cage yana Sake fasalta darajar injin ƙera allura

[Birni, Kwanan Wata] – A cikin duniyar masana'antu mai cike da ƙalubale, daidaiton aiki, kejin ɗaukar kaya mai tawali'u gwarzo ne da ba a taɓa rerawa ba. Yana da matuƙar muhimmanci wajen rabawa da kuma jagorantar abubuwan birgima a cikin bearings, aikin sa yana shafar inganci, hayaniya, da tsawon rai kai tsaye. Ga ɗaya daga cikin manyan masu samar da motoci, ƙalubalen ya bayyana: samar da DAC39680037 Nylon Bearing Cage zuwa ga tilastawa. ƙa'idodi, amma a wani mataki na tsada wanda zai tabbatar da gasa a kasuwar duniya mai tsauri. Maganin, wanda Ansix Tech ta samar, ya zama misali na yadda zurfin ƙwarewar injiniya, kimiyyar kayan dabaru, da ƙwarewar tsari a cikin ƙera allurar rigakafi za su iya buɗe ƙima mai ban mamaki, wanda ya kafa sabon ma'auni ga masana'antar.

 

DAC39680037: Wani Sashe a Zuciyar Motsi

DAC39680037 keji ne na nailan wanda aka ƙera don bearing mai sauri da zurfin rami wanda ake amfani da shi a wutar lantarki. Tuƙi Tsarin (EPS). Yayin da masana'antar kera motoci ke hanzarta sauyawa zuwa samar da wutar lantarki, buƙatar EPS ta ƙaru. Dole ne kejin ya jure ci gaba da aiki a ƙarƙashin manyan saurin juyawa, canjin yanayin zafi daga -40°C zuwa 120°C, da kuma fallasa ga nau'ikan mai daban-daban. Buƙatar kasuwa ba wai kawai ta haifar da babban aminci ba, har ma da matsin lamba don rage nauyi (don inganta ingancin abin hawa) da rage farashi ba tare da yin sulhu da yawa ba kan inganci.

 

Ma'aunin samfura ba a yin sulhu a kansu ba: daidaiton girma bisa ga ISO 286, kaddarorin kayan bisa ga ISO 527/178, da kuma ƙa'idodi masu tsauri na musamman ga abokan ciniki don haɗakarwa, gefuna marasa walƙiya, da ƙarancin damuwa don hana lalacewa a aiki. An ci gaba da fafatawa don fassara cikakken ƙira zuwa gaskiya mai inganci, mai inganci.

 

Tsarin Ansix Tech: Daga Samfurin Samfura zuwa Ingantaccen Aiki

Ansix Tech, ƙwararre a fannin ƙera allurar da kuma kera mold mai inganci, ta shiga aikin da umarnin isar da kayayyaki cikin sauri da kuma injiniya mai ƙima. Tsarin ya fara ne da haɗin gwiwa da tsarin ƙira na samfuri.

 

Mataki na 1: Zaɓin Kayan Dabaru

Zuciyar da aka gabatar da ƙimar ta fara ne da polymer. Takamaiman ya buƙaci nailan mai nauyin ɗaukar kaya. Masana kimiyyar kayan Ansix Tech sun tantance maki da yawa na Polyamide 66 (PA66), daga ƙarshe sun zaɓi wani abu mai ƙarfin fiber gilashi 30%, mai daidaita zafi, kuma mai jure wa man shafawa na PA66 (misali, BASF Ultramid A3WG7 ko makamancin haka). An zaɓi wannan takamaiman samfurin don daidaitonsa mafi kyau:

 

Ƙarfin Inji da Tauri: Ƙarfin zare na gilashi 30% yana ba da ƙarfin tauri da tauri da ake buƙata don jure ƙarfin centrifugal.

 

Kwanciyar Hankali: Ƙananan sha danshi da kuma kyakkyawan kwanciyar hankali na thermal suna tabbatar da daidaiton aiki a duk faɗin zafin jiki.

 

Lalacewa da Haɗawa: Man shafawa na asali, wanda aka ƙara masa sinadarin, yana rage lalacewa a kan ƙwallon ƙarfe.

 

Ingantaccen Kuɗi: Ta hanyar gwadawa da kuma tantance wannan takamaiman matakin da ya fi dacewa a fannin kasuwanci idan aka kwatanta da na'urorin polymer na musamman masu tsada, Ansix Tech ta gano cewa tana rage farashin kayan da abokin ciniki zai iya kashewa da kashi 15-20%.

 

Mataki na 2: Ingantaccen Dijital - Binciken Guduwar Mold (DFM)

Kafin a yanke ƙarfe, an yi cikakken nazarin kwararar ruwa na dijital (DFA) da kuma nazarin kwararar ruwa na Mold (MFA). Injiniyoyin Ansix Tech sun kwaikwayi cika, marufi, sanyaya, da kuma warpage na ɓangaren. Wannan matakin samfurin kama-da-wane yana da mahimmanci ga:

 

Yi hasashen da kuma kawar da yiwuwar layukan walda a wuraren da ke da matukar damuwa.

 

Inganta wurin ƙofa don daidaita cikawa da kuma ƙarancin daidaitawa.

 

Ƙayyade ainihin ƙimar raguwa don cimma girman siffa mai tsari.

 

Gano alamun nutsewa da tarkunan iska. Wannan yajin aikin kafin lokaci ya rage yawan gwaje-gwajen da ake yi, yana adana makonni da kuma babban farashi a matakin haɓaka mold.

 

Mataki na 3: Babban aikin gyaran gashi - Injiniyan kayan aiki

Modulation na DAC39680037 shine inda Ansix Tech ta ƙware a fannin lu'ulu'u. Modulation ne mai yawan cavitation, wanda aka ƙera don samar da mafi girman fitarwa.

 

Zaɓin Karfe na Mold: An ƙera abubuwan da ke cikin tsakiya da rami daga ƙarfen Stavax ESR (AISI 420 da aka gyara) wanda aka riga aka taurare shi. An zaɓe shi saboda kyawun gogewa (yana da mahimmanci ga ɓangaren da ba shi da walƙiya), juriya mai ƙarfi (daga samfuran lalata polymer), da kyawawan halaye na lalacewa don tsawon lokacin samarwa.

 

Tsarin Tsarin Maɓalli:

 

Tsarin Sanyaya: An tsara tsarin tashar sanyaya mai tsari kusa da saman da ke samar da zafi mai mahimmanci. Wannan sabon abu yana tabbatar da cire zafi cikin sauri, daidai gwargwado, rage lokacin zagayowar kai tsaye da kashi 25% da kuma rage yawan warpage na wani ɓangare.

 

Tsarin Gudu da Ƙofa: An aiwatar da tsarin gudu mai zafi tare da ƙofofin bawul ɗin allura da aka sarrafa daban-daban. Wannan yana kawar da sharar abu daga masu gudu mai sanyi, yana ba da cikakken iko akan saurin cikawa da matsin lamba ga kowane rami, kuma yana ba da damar inganta ƙofar shiga.

 

Tsarin Fitar da Kaya: An ƙera wata dabara mai sarkakiya amma mai laushi ta amfani da fil da hannayen riga masu cire kaya don fitar da sashin nailan mai rauni da aka cika da gilashi ba tare da ɓarna ko alama ba.

 

Mataki na 4: Cin Nasara Kan Kalubalen Masana'antu da Sarrafawa

ƙera mold ya fuskanci ƙalubale. Sassan siraran bango na kejin sun buƙaci ƙaramin niƙa tare da juriya a cikin ± microns. Zurfin haƙarƙarin sun haifar da ƙalubale ga ƙera lantarki na EDM (Electrical Discharge Machining) da gogewa. Aikin Ansix Tech ya haɗa da injin CNC mai ci gaba mai axis 5, daidaitaccen EDM, da gogewa ta hannu, wanda aka tallafawa ta hanyar tabbatar da CMM (Coordinate Measuring Machine) akai-akai akan samfurin 3D CAD.

 

Mataki na 5: Rage Tsarin Gyaran Allura

Gina DAC39680037 ya haifar da matsaloli daban-daban. Yawan sinadarin fiber-glass da ke cikinsa ya ƙara lalacewar mold ɗin kuma ya buƙaci a yi aiki da kyau don guje wa karyewar zare. Saurin lu'ulu'u na kayan yana buƙatar ƙaramin taga na sarrafawa don cimma kyawawan halaye.

 

Inganta tsarin Ansix Tech ya kasance ta hanyar tsari:

 

Inganta Inganci: Ta hanyar daidaita saurin allurar (da sauri don hana daskarewa da wuri), riƙe matsin lamba, kuma mafi mahimmanci, ta amfani da ingantaccen tsarin sanyaya, sun cimma lokacin zagayowar daƙiƙa 18, ci gaba da kashi 30% fiye da farkon tushe. Wannan ƙaruwa mai ban mamaki a cikin sassa-a kowace awa (PPH) shine babban abin da ke haifar da rage farashin naúrar.

 

Tsarin Kula da Kuɗi: Tsarin mai gudu mai zafi ya sami kashi 99.8% na amfani da kayan. Jadawalin kulawa na hasashen ƙira, bisa ga bayanan lalacewa daga kayan gogewa, ya hana lokacin hutun da ba a shirya ba. An rage yawan amfani da makamashi ta hanyar inganta na'urorin hydraulic na injina da yanayin zafin ganga.

 

Ginshiƙan Inganci: Sarrafawa, Tabbatarwa, da Isarwa

An saka tsarin kula da inganci a kowane mataki. Binciken Mataki na Farko (FAI) ya yi amfani da CMMs masu inganci don tabbatar da dukkan mahimman matakai. A lokacin samarwa, jadawalin Kula da Tsarin Kididdiga (SPC) yana lura da mahimman sigogi kamar nauyin sashi, diamita mai mahimmanci, da kuma ƙofar shiga. Kowane rukuni ya yi gwajin injiniya don ƙarfi da tauri.

 

An tsara marufi don kada ya lalace: haɗa shi daki mai tsafta zuwa cikin tiren filastik na musamman, sannan a rufe shi da injin tsotsa don hana gurɓatawa da shan danshi kafin layin haɗa abokin ciniki.

 

An aiwatar da dukkan aikin, tun daga daskarewar ƙira zuwa jigilar kayayyaki ta farko ta hanyar amfani da kayan masarufi, a ƙarƙashin "Tsarin Isarwa Mai Sauri" na Ansix Tech. Wannan yarjejeniya ta haɗaka, wacce ta haɗa injiniyanci a lokaci guda, kwaikwayon dijital, da ƙungiyar gudanar da ayyuka ta musamman, ta matse lokacin jagoranci na gargajiya da kashi 40%, inda ta samar da samfurin da ke samar da kuɗi ga kasuwar abokin ciniki cikin sauri.

 

Shawarar Darajar Ansix Tech: Aminci da aka ƙirƙira a cikin Kwarewa

Aikin DAC39680037 ƙaramin abu ne na falsafar Ansix Tech. Kwarewar da suka samu a fannin ya kai su ga iya ganin dukkan yanayin farashin wani ɓangare, ba kawai farashin wani ɓangare ba.

 

Samar da Aminci da Daraja: Ana isar da aminci ta hanyar ƙarfi—a cikin ƙirar mold, a cikin tagogi na aiki, da kuma a cikin tsarin inganci. Ana isar da ƙima ta hanyar kai hari ga masu tuƙi a kan tushen su: a cikin zaɓin kayan aiki, a lokacin zagayowar, a cikin ƙimar yawan amfanin ƙasa, da kuma a cikin lokacin aikin.

 

Rage Kuɗin Crucible: Nasarar da Ansix Tech ta samu a wannan aikin ita ce rage farashin kayan aiki sama da kashi 32% ga abokin ciniki. An cimma wannan ta hanyar amfani da trifecta:

 

Kimiyyar Kayan Aiki: Zaɓar mafi kyawun matakin polymer, ba kawai takamaiman ba.

 

Inganta Tsarin Aiki: Ƙara lokacin zagayowar aiki da kuma ƙaruwa ta hanyar amfani da zafi da na hydraulic.

 

Ingantaccen Tsarin Aiki: Kawar da ɓarna a cikin kayan aiki, lokaci, da kuzari ta hanyar ƙira da kera kayayyaki iri-iri.

 

A wannan zamani da ake auna gasa a masana'antu a cikin microns da millise seconds, nasarar aikin DAC39680037 Nylon Bearing Cage ya nuna wani muhimmin darasi. Gaskiyar kirkire-kirkire a cikin ƙera allura ba wai kawai game da yin wani ɓangare ba ne; yana game da gina hanya mafi wayo, inganci, da kuma inganci daga polymer pellet zuwa cikakkiyar sashi mai mahimmanci na aiki. Ansix Tech ta nuna cewa tare da ƙwarewa mai zurfi, wannan hanyar ba wai kawai tana haifar da aiki ba ne—yana kaiwa kai tsaye zuwa ga mafi ƙarfi a ƙarshe.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi DAC39680037 Nylon Bearing Cage, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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