Injin lantarki mai amfani da wutar lantarki mai kyau a fuska yana ƙara mold
Injin lantarki mai amfani da wutar lantarki mai kyau a fuska yana ƙara mold
Ansix Fasaha ta Daidaito: Gudanar da Injection Molding don Masana'antar Kyau
Cikakken Nazarin Shari'a Kan Aikin Gyaran Fuska Mai Lantarki na Wutar Lantarki
A cikin duniyar kera na'urori masu kyau, inda tsammanin masu amfani don aiki mara aibi da ƙira mai kyau ba za a iya yin shawarwari ba, tafiyar daga tsarin dijital zuwa samfurin da aka samar da yawa abin al'ajabi ne na injiniyan zamani. Ga aikin Kayan Facial Beauty na Wutar Lantarki, wannan tafiya ta buƙaci cikakken haɗin gwiwa na ƙira mai ƙirƙira, kimiyyar kayan aiki, da kera daidaito. Jagorancin wannan tsari mai rikitarwa, Ansix Tech ta nuna yadda zurfin ƙwarewar masana'antu da jajircewa ga inganta tsarin ba wai kawai zai iya biyan takamaiman ƙayyadaddun bayanai ba har ma da rage farashin kayan aiki sosai, yana isar da ƙima mara misaltuwa ga abokan ciniki. Wannan labarin ya ba da labarin cikakken aikin da ke bayan wannan aikin mai nasara.
Mataki na 1: Tsarin Tushen da Tsarin Samfura
Aikin ya fara ne da muhimmin matakin ƙira na na'urar ɗaukar hoton fuska ta Electric Vacuum Beauty. Babban ƙalubalen shine a fassara kyawawan halaye da ergonomic zuwa ƙira mai ƙera. Abubuwan da ke cikin ɗaukar hoton suna buƙatar lanƙwasa masu santsi da gudana don jin daɗin mai amfani, ingantattun hanyoyin shiga na ciki don daidaita matsin lamba na injin, da kuma kauri na bango wanda ke daidaita daidaiton tsarin da ingancin kayan.
Tabbatar da Tsarin Zane ta hanyar Saurin Samfurin Samfura: Kafin a fara amfani da ƙirar ƙarfe mai tsada, Ansix Tech ta yi amfani da ci gaba Bugawa ta 3D don ƙirƙirar samfura masu aiki. Wannan matakin ya ba da damar tabbatar da ƙwarewar ƙirar, dacewa da haɗuwa, da kuma aikin asali. Tsarin ya yi kama da hanyoyin kayan aiki masu sauri, inda ake buga samfuran samfura ta hanyar 3D, a haɗa su, kuma a yi amfani da su don yin samfuran farko don tabbatarwa. Wannan gwajin matakin farko yana da mahimmanci don gano kurakuran da za a iya samu a cikin yanayin lissafi ko amfani waɗanda ba a bayyane suke a allon kwamfuta ba, yana adana kuɗi mai yawa a cikin gyare-gyaren ƙira na mataki na gaba.
Tsarin Kera don Ingantaccen Aiki (DFM) da Binciken Guduwar Mold: A lokaci guda da yin amfani da samfura, injiniyoyi sun gudanar da bincike mai zurfi game da kwararar Mold (DFM). Wannan kwaikwayon kwamfuta yana annabta yadda filastik ɗin da aka zaɓa zai cika ramin mold a ƙarƙashin matsin lamba. Yana gano lahani kamar tarkon iska (wanda zai iya haifar da alamun ƙonewa ko cikawa mara cika), layukan walda (wurare marasa ƙarfi inda rafuffukan filastik masu narkewa suka haɗu), da kuma wuraren da ke da ƙarancin raguwa. Ga mold ɗin da aka yi amfani da shi, binciken ya taimaka wajen inganta tsarin ƙofar shiga - wurin shiga filastik cikin mold - tabbatar da daidaiton kwarara zuwa duk fasaloli masu laushi ba tare da damuwa ko lahani na kwalliya ba.
Mataki na 2: Zaɓin Kayan Dabaru
Zaɓar kayan filastik mafi kyau muhimmin mataki ne da ya shafi farashi, aiki, da amincin mai amfani. Ansix Tech ta tantance 'yan takara da dama bisa ga manyan sharuɗɗan na'urar kwalliya: haske/bayyananne, amincin hulɗa da fata, juriya ga sinadarai ga masu tsaftacewa, isasshen ƙarfi, da kuma ingancin farashi.
Zaɓin da aka saba amfani da shi don irin waɗannan aikace-aikacen shine na'urar copolymer mai haske kamar Polycarbonate (PC) ko Acrylic (PMMA). Misali, kayan da ke cikin wannan rukunin galibi suna nuna kyawawan halaye na injiniya waɗanda suka dace da na'urorin masu amfani, gami da ƙarfin juriya a cikin kewayon 15-35 MPa da juriya mai ƙarfi. Waɗannan robobi kuma ana daraja su saboda kwanciyar hankali da ikon da suke da shi na ƙera su zuwa ga kyakkyawan ƙarewa mai sheƙi.
Duk da haka, domin cimma burin rage farashi na abokin ciniki, injiniyoyin Ansix Tech sun binciki ingantattun na'urorin thermoplastic elastomers (TPEs) da kuma Polypropylenes da aka gyara (PP). Waɗannan kayan za su iya ba da daidaito mai kyau na dorewa, jin daɗin taɓawa, da kuma ƙarancin farashi a kowace kilogiram. Zaɓin ƙarshe shine mahaɗin PP mai haske wanda ya cika duk buƙatun biocompatibility, ya samar da haske mai kyau, da kuma rage farashin kayan da aka yi amfani da su sama da 20% idan aka kwatanta da PC na gargajiya, ba tare da lalata yanayin samfurin ba.
Tebur: Muhimman Abubuwan da Za a Yi La'akari da su don Kayan Aikin Kyau
Mataki na 3: Daidaito Tsarin Motsa Jiki da Injiniya
Tare da ingantaccen tsari da kuma kayan da aka zaɓa, an mayar da hankali kan tsara ƙirar kanta—kayan aikin ƙarfe mai inganci wanda zai ƙayyade ingancin samarwa. Hanyar Ansix Tech tana jagorantar ta ne ta hanyar falsafar ƙira mai cikakken tsari wanda ke daidaita aiki, ƙarfi, sarrafa zafi, da farashi.
Zaɓin Karfe na Mold: Ga molds ɗin da ke buƙatar cikakkun bayanai masu rikitarwa da kuma kammala mai sheƙi mai ƙarfi, an zaɓi bakin ƙarfe mai tauri (misali, SS420) don ramin da zuciyarsa. Wannan ƙarfe yana ba da kyakkyawan juriya ga tsatsa, juriya ga tsatsa (muhimmi ga tashoshin sanyaya ruwa), da kuma juriya ga lalacewa mai kyau don aiki mai tsawo.
Tsarin Tsarin Core:
Tsarin Sanyaya: Ingancin sanyaya ya kai sama da kashi 50% na lokacin zagayowar allurar da aka saba. Ansix Tech ta tsara tsarin tashar sanyaya mai tsari wanda ya bi daidai da yanayin na'urar ɗaukar zafi. Wannan yana tabbatar da cire zafi cikin sauri, rage lokutan zagayowar da kuma hana alamun warpage ko nutsewa a ɓangaren ƙarshe.
Tsarin Ƙofar: An tsara ƙofar jirgin ruwa (rami). Wannan nau'in ƙofar tana yankewa ta atomatik yayin da aka fitar da ɓangaren, tana kawar da ayyukan gyara na biyu kuma tana barin wata alama da ba a iya gani a ɓangaren - wata muhimmiyar alama ga kyau.
Tsarin Fitar da Kaya: Ganin yadda na'urar take da santsi da lanƙwasa, an sanya haɗin fil da hannayen riga a wurare marasa kayan kwalliya don a hankali amma da ƙarfi a tura ɓangaren da aka gama daga cikin injin ba tare da haifar da tabo ko ɓarna ba.
Mataki na 4: Ingantaccen Masana'antu da Inganta Tsarin Aiki
Tsarin ƙera mold shine inda ƙirar dijital ta zama gaskiya ta zahiri. Ta amfani da cibiyoyin injin CNC na zamani da Injin Fitar da Wutar Lantarki (EDM), an ƙera sassan mold ɗin zuwa ga jurewar micron-level. Babban ƙalubalen shine ƙera saman ciki mai santsi da rikitarwa na ramin ƙwanƙwasa har zuwa ƙarshen madubi, wanda ke buƙatar ƙwararrun masu fasaha na CNC da gogewa daidai.
Da zarar an fara aikin gyaran mold ɗin, sai aka fara inganta tsarin gyaran allurar. Babban burin shine a cimma tsari mai dorewa wanda zai samar da cikakkun sassa a mafi ƙarancin farashi ga kowane naúra.
Magance Kalubalen Allura: An magance matsalolin da aka saba gani kamar gajerun hotuna (cikewa ba tare da cikakke ba) ta hanyar tsari. Bayan mafi kyawun ayyuka na masana'antu, Ansix Tech ta inganta sigogin tsari maimakon canza mold nan take. Wannan ya haɗa da ƙara yawan zafin narkewa, saurin allura, da matsin lamba na marufi don tabbatar da cikakken cike ramuka ba tare da haifar da wasu matsaloli kamar walƙiya ba.
Ribar Ingantaccen Aiki: Mayar da hankali kan sanyaya ya biya riba kai tsaye. Ta hanyar tabbatar da kwararar ruwa mai rikitarwa a cikin tashoshin sanyaya (wanda aka sanya ido a kai tare da na'urorin auna kwarara), Ansix Tech ta haɓaka ingancin canja wurin zafi. Wannan ya ba da damar rage lokacin sanyaya da kusan kashi 15%, wanda ya ƙara yawan sassan da ake samarwa a kowace awa. Bugu da ƙari, ta hanyar nazarin bayanan amfani da makamashi, injiniyoyi sun gyara bayanan dumama ganga kuma sun yi amfani da matsi na baya don rage amfani da makamashi a kowace harbi.
Inganta Lokacin Aiki: Domin rage lokacin aiki mara amfani, Ansix Tech ta aiwatar da tsarin canza mold cikin sauri (QMC) da kuma hanyoyin da aka tsara don tsaftace launi/kayan aiki. Yin amfani da sinadarai masu tsafta waɗanda suka dace da zafin aiki suna hana gurɓatawa tsakanin abubuwa kuma suna rage lokacin da ake ɓatawa yayin canza kayayyaki.
Mataki na 5: Tabbatar da Inganci Mai Tsauri da Isarwa
An saka kula da inganci a kowane mataki. Binciken farko ta amfani da Injinan aunawa (CMM) ya tabbatar da cewa samfuran farko sun yi daidai da tsarin CAD daidai. A lokacin samarwa, kula da tsarin ƙididdiga (SPC) yana lura da mahimman sigogi kamar lokacin zagayowar, matsin lamba na allura, da nauyin sashi, yana kama duk wani motsi na tsari nan take.
Ana duba kowanne kayan da aka yi amfani da su wajen yin cupping domin a gane haske, lahani a saman, da kuma ma'auni masu mahimmanci. Don marufi, Ansix Tech ta yi amfani da tiren kuraje da aka yi amfani da su musamman, waɗanda za a iya sake amfani da su, waɗanda ke riƙe da kayan aikin da kyau ba tare da sun yi karce ba, don tabbatar da cewa sun isa layin haɗa kayan cikin yanayi mai kyau.
Mayar da hankali kan ingancin tsari, rage lokutan zagayowar, da kuma rage yawan sharar gida ya haifar da babban nasarar aikin: raguwa mai mahimmanci a cikin farashin kowane ɓangare ga yawancin kayan aiki. Ta hanyar ƙarfafa madadin kayan aiki, ƙirƙirar ƙirar da ta fi inganci, da kuma aiwatar da tsarin samarwa mai sauƙi, wanda ke da tushen bayanai, Ansix Tech ta samar da farashin naúrar ƙarshe wanda ya kasance ƙasa da kashi 25-30% fiye da hasashen abokin ciniki na farko bisa ga hanyoyin masana'antu na gargajiya.
Kammalawa: Darajar Injiniya Fiye da Mod
Aikin gyaran fuska na Electric Vacuum Facial Beauty Cupping Mold ya zama shaida ga cikakkiyar ƙwarewar Ansix Tech. Ya nuna cewa ainihin darajar ƙera kwangila ba wai kawai game da yanke mold ko gudanar da na'ura ba ne - fanni ne na injiniya gabaɗaya. Daga shawarar farko ta DFM wacce ke hana kurakurai masu tsada zuwa ci gaba da neman rage ɓata lokaci a samarwa, ana yanke kowace shawara ne da la'akari da burin abokin ciniki: samfuri mara aibi da aka kawo a farashi mai kyau da kuma daidaitawa.
A cikin masana'antar da riba ke da ƙarfi kuma inganci yana bayyane, haɗin zurfin fasaha da ƙwarewar aiki na Ansix Tech yana ba da tushe mai aminci ga samfuran da ke ƙoƙarin kawo na'urori masu inganci masu ƙirƙira zuwa kasuwa ta duniya.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi gyaran fuska ta amfani da injin tsabtace fuska, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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