Bututun EP, babu DNase, babu RNase, babu pyrogen, bututun centrifuge mold
Bututun EP, babu DNase, babu RNase, babu pyrogen, bututun centrifuge mold
Daidaitaccen Molds, Tsarkakken Kimiyya: Yadda Ansix Tech Ta Kware Kan Fasahar Gina Allura Don Bututun Centrifuge Masu Tsabta
A cikin duniyar kimiyyar rayuwa mai cike da ƙalubale, bututun centrifuge mai sauƙi soja ne mai mahimmanci a fagen daga. Daga binciken kwayoyin halitta mai ban mamaki zuwa mahimman binciken asibiti, ingancin kowane samfurin ya dogara ne akan tsarki da daidaiton waɗannan dokin aiki da za a iya zubarwa. Kera su zuwa ainihin. ƙa'idodi Kasancewar babu DNase, babu RNase, kuma babu pyrogen babban ƙalubale ne na injiniya, wanda ke haɗa kimiyyar polymer mai ci gaba da aikin ƙarfe daidai. A sahun gaba a wannan fanni akwai Ansix Tech, ƙwararren mai yin mold kuma mai yin allurar da ƙwarewa wajen sake fasalin yadda ake tsara da samar da kayayyakin dakin gwaje-gwaje masu tsafta, duk da rage farashi ga abokan hulɗarsa.
Wannan labarin ya yi zurfi cikin cikakken tsarin Ansix Tech, tun daga farkon ƙirar ƙira zuwa isar da bututun da ba su da lahani cikin sauri, yana nuna yadda kirkire-kirkire mai tsari a kowane mataki ke samar da aminci da ƙima mara misaltuwa.
Mataki na 1: Gina Tushen - Zane, Tsarin Samfura, da Tabbatarwa
Tafiyar bututun EP (irin Eppendorf) ta fara tun kafin ruwan roba ya narke. Tsarin Ansix Tech ya samo asali ne daga tsarin haɗin gwiwa. Ta amfani da manhajar CAD ta 3D, injiniyoyi suna yin ƙirar bututun da murfinsa, suna mai da hankali kan muhimman fasaloli: ganuwar da ba ta da sirara amma masu ƙarfi (sau da yawa ƙasa da 1mm), madaidaicin siffar mazugi don dawo da samfurin, yanayin rufewa mai hana zubewa, da kuma yankin alama mai haske da za a iya karantawa.
Tsarin gwaji cikin sauri ta hanyar injin CNC ko stereolithography (SLA) yana ƙirƙirar samfura masu aiki cikin kwanaki. Waɗannan ba wai kawai don kimanta gani ba ne; suna fuskantar Tabbacin Tsarin Samfura mai tsauri (PDV). Injiniyoyi suna gwada ƙarfin rufewa, amincin centrifuge (kwaikwayon ƙarfin har zuwa 12,000 xg), da kuma ergonomics. Wannan matakin yana gano matsaloli masu yuwuwa tare da kusurwoyin daftarin aiki, yawan damuwa, ko dacewa da haɗuwa, yana tabbatar da cewa an inganta ƙirar don ƙera ta kafin a yanke ƙarfe ɗaya.
Mataki na 2: Zuciyar Al'amarin - Kimiyyar Kayan Aiki da Zaɓar Kayan Aiki
Zaɓin filastik shine mafi mahimmanci. Ga bututun da ba su da DNase/RNase/pyrogen, Polypropylene (PP) mafi tsarki ne kawai ya dace da likita. Ansix Tech ta ƙayyade resins waɗanda suka cika ko suka wuce ƙa'idodin USP Class VI, suna tabbatar da daidaiton halittu da kuma rashin mahaɗan da za a iya zubarwa waɗanda za su iya tsoma baki ga gwaje-gwaje masu mahimmanci.
Ana zaɓar takamaiman samfuran kayan aiki bisa ga daidaiton aiki da farashi. Ana zaɓar maki daga manyan masu samar da kayayyaki kamar Sabic, ExxonMobil, ko Borealis saboda:
Tsabta & Daidaito: Ba za a iya yin sulhu tsakanin tsari-zuwa-baych don hana shigar da gurɓatattun abubuwa ba.
Kyakkyawan juriya ga sinadarai: Yana jure wa barasa, abubuwan da ke hana ruwa gudu, da kuma abubuwan da ke hana ruwa gudu.
Zafin jiki mai faɗi: Dole ne a yi shi daga ƙaramin ajiya (-80°C) zuwa sterilization na autoclave (121°C).
Haske & Ƙananan Hasken Haske: Don sauƙin duba gani da kuma dacewa da tsarin gano ido.
Ƙungiyar kimiyyar kayan Ansix Tech tana aiki don gano resin mafi inganci wanda ya cika dukkan buƙatun aiki, muhimmin mataki na farko a cikin rage farashi ga abokan ciniki.
Mataki na 3: Kammalawar Kama-da-wane - Binciken Flow na Mold (DFM)
Tare da ingantaccen ƙira da kayan aiki, ƙungiyar tana yin kwaikwayon Moldflow mai zurfi (DFM - Tsarin Kera don Canzawa). Wannan kayan aikin ƙirar kama-da-wane ba makawa ne. Yana annabta yadda PP mai narkewa zai cika ramin mold, yana gano layukan walda masu yuwuwa, tarkunan iska, da wuraren da ke da matsanancin matsin lamba wanda zai iya lalata polymer.
Mafi mahimmanci, yana kwaikwayon sanyaya da warpage. Ga dogon bututu mai siririn bango, sanyaya iri ɗaya yana da mahimmanci don hana karkacewa, tabbatar da daidaito, da kuma kiyaye daidaitaccen daidaita girma. Ta hanyar maimaitawa a cikin duniyar dijital - daidaita wuraren ƙofa, tsarin tashar sanyaya, da sigogin tsari - Ansix Tech yana kawar da gwaji mai tsada-tsada-kuskure yayin gwajin mold na zahiri, yana rage makonni na lokacin haɓakawa da kuma tabbatar da tsari mai ƙarfi, mai yawan amfani daga harbin farko.
Mataki na 4: Injiniyan Kayan Aiki - Falsafar Tsarin Mold na Core
Tsarin injinan da kansa wani babban aikin injiniya ne na injiniya. Ansix Tech yana tsara shi don dorewa, daidaito, da sauƙin gyarawa.
Tsarin Kogo: An inganta shi don yawan samarwa. Tsarin iyali na iya samar da bututu da murfi a lokaci guda, yayin da umarni masu girma suna amfani da tarin ramuka da yawa (misali, ramuka 4, 8, ko 16) don haɓaka fitarwa a kowane zagayen injin.
Zaɓin Karfe: Yawanci ana yin injinan rami da kuma abubuwan da ke cikin ƙwanƙolin daga ƙarfe masu tsada kamar S136 ko NAK80. Waɗannan suna ba da damar gogewa ta musamman (mahimmanci ga saman ciki mai santsi, mai ƙarancin mannewa) da kuma juriyar tsatsa mai yawa, wanda yake da mahimmanci don kiyaye tsarki a cikin miliyoyin zagayowar da kuma lokacin amfani da ruwan sanyi da aka yi wa magani.
Tsarin Sanyaya: Tsarin hanyoyin sanyaya da aka tsara da kyau yana bin tsarin bututun gwargwadon iko. Wannan yana tabbatar da cire zafi cikin sauri, iri ɗaya, wanda shine babban abin da ke rage lokacin zagayowar da rage yaɗuwar yaƙi. Ingancin sanyaya kai tsaye yana nufin rage farashi ga kowane ɓangare.
Tsarin Ƙofar: Domin kyawun gani da kuma tsaftar aiki, ana fifita tsarin masu gudu da zafi. Suna kawar da sharar mai gudu da ke da alaƙa da tsarin gargajiya, suna adana kayan aiki da kuma rage haɗarin gurɓatawa. Ana sanya ƙofar a cikin dabarun tsari, sau da yawa a ƙasan bututun, don tabbatar da cikawa mai daidaito da kuma ba da damar sassautawa cikin sauƙi ba tare da barin alamar toshewa ta gani ba.
Tsarin Fitar da Bututu: Ganin zurfin bututun da kuma siririn bangonsa, dole ne a daidaita fitar da bututun sosai don guje wa karkacewa ko mannewa. Haɗin fil ɗin firam ɗin firam ɗin firam ɗin firam ɗin firam ɗin da kuma firam ɗin ...
Mataki na 5: Ƙalubalen Samarwa - Kalubalen Samarwa da Inganta Tsarin Aiki
Fassara ƙira zuwa gaskiya yana haifar da ƙalubale na musamman. Gina siraran bango yana buƙatar matsin lamba mai yawa da sauri don cike ramin kafin kayan ya yi sanyi, yana buƙatar injina masu ƙarfi da kuma cikakken iko. Kiyaye daidaiton girma a cikin dubban zagayowar yanayi a cikin yanayi mai zafi da matsin lamba mai yawa gwaji ne na injiniyan mold.
Babban ƙalubalen shine tabbatar da tsaftar muhalli. Ana samar da Ansix Tech a cikin ɗakin tsafta mai aji 100,000, muhallin da aka sarrafa inda tace iska da tsauraran dokoki ke hana shigar da gurɓatattun abubuwa na DNase, RNase, ko pyrogenic daga iska. Duk tsarin - daga sarrafa kayan zuwa ƙira zuwa marufi - an tsara shi don ya zama tsarin rufewa, mai sarrafa kansa, wanda ke rage hulɗar ɗan adam.
Inganta tsari shine inda ƙwarewar Ansix Tech ke rage farashin abokin ciniki sosai. Injiniyoyi suna mai da hankali sosai kan:
Rage Lokacin Zagaye: Ta hanyar inganta lokacin sanyaya, saurin allura, da kuma motsa jiki, aske ko da daƙiƙa ɗaya daga zagaye zai iya samar da ƙarin miliyoyin sassa a kowace shekara daga wannan kadara.
Rage Ɓacewar Kaya: Ingantaccen sa ido kan tsari da kuma kula da madauri a rufe yana tabbatar da cewa kowane hoto ya cika ƙa'idodi, wanda kusan yana kawar da sharar gida daga sassan da ba na musamman ba.
Ingantaccen Makamashi: Tsarin ƙira mai inganci yana rage ƙarfin matsewa da lokacin sanyaya, yana rage yawan amfani da makamashi ga kowane ɓangare.
Aiki da Kai: Cire kayan aiki ta atomatik, duba gani, da kuma layukan marufi suna rage farashin aiki da kuma inganta daidaito.
Mataki na 6: Ƙofar da Ba ta Rage Radadi ba - Kula da Inganci da Tabbatarwa
Ba a duba inganci a ciki; an gina shi cikin tsarin. Tsarin QC na Ansix Tech yana da matakai da yawa:
Duba Girma: Dubawa na farko da na lokaci-lokaci ta amfani da injunan aunawa masu daidaitawa (CMM) da masu kwatanta gani suna tabbatar da ma'auni masu mahimmanci kamar kauri bango, daidaiton ma'auni, da daidaiton girma.
Gwajin Aiki: Ana yin gwaje-gwajen ingancin hatimi, tabbatar da ƙarfin centrifugal, da kuma zagayowar autoclave.
Tabbatar da Tsabta: Duk da cewa tsarin tsaftace ɗakin da kayan da aka tabbatar suna ba da tabbaci, ana gwada rukunin a kai a kai ta amfani da gwaje-gwajen Limulus Amebocyte Lysate (LAL) don tabbatar da cewa matakan pyrogen (endotoxin) sun ƙasa da ƙa'idar da ta dace (misali,
Mataki na 7: Ma'aunin Ƙarshe - Marufi da Isarwa cikin Sauri
Kare tsarkin da aka samu shine mataki na ƙarshe. Ana ƙirga bututun ta atomatik kuma a naɗe su a cikin jakunkuna ko rakodi masu dacewa da ɗaki mai tsafta, galibi a cikin jakunkuna masu rufewa. Ansix Tech tana da zaɓuɓɓukan marufi masu sassauƙa don biyan buƙatun lakabin abokin ciniki da kuma tsarkakewa (Gamma ko E-beam). Ta hanyar haɗa kai sosai da abokan hulɗa na sufuri da kuma kiyaye tarin kayayyaki na yau da kullun, kamfanin zai iya tabbatar da ɗan gajeren lokacin jagora, yana mai da shi amintaccen mai samar da kayayyaki ga manyan kamfanonin bincike da fasahar kere-kere.
Shawarar Darajar Ansix Tech: Ƙwarewar da ke Rage Farashi
Kwarewar da Ansix Tech ta samu a fannin ƙera kayan aikin lab masu tsafta sosai ita ce babbar kadararta. Wannan ƙwarewa ba wai kawai tana bayyana a cikin sassa marasa lahani ba, har ma da tanadin kuɗi ga abokan ciniki:
Hazikan Kayan Aiki: Sanin da suke da shi game da kasuwar PP ta duniya yana ba su damar ba da shawarar madadin kayan aiki masu daidai da aiki amma masu araha ba tare da yin illa ga tsarki ba.
Tanadin da aka yi da Led: Ta hanyar tsara ƙira don ingantaccen aiki (zagaye masu sauri, ƙarancin sharar gida, yawan cavitation), farashin kowace naúrar yana raguwa sosai.
Kwarewar Tsarin Aiki: Ingantaccen tsarin masana'antar su yana tabbatar da ingantaccen ingancin kayan aiki (OEE), wanda ke fassara zuwa ingantaccen farashi da aminci.
A wannan zamani inda ci gaban kimiyya da kuma samun damar kiwon lafiya suka dogara da kayan aiki masu araha, kamfanoni kamar Ansix Tech suna taka muhimmiyar rawa amma galibi ba a gani. Ta hanyar ƙwarewa a cikin hadaddun tsarin polymer, ƙarfe, da muhallin da ake sarrafawa, suna samar da muhimman abubuwan da ke ba da damar ganowa da gano cututtuka, suna tabbatar da cewa za a iya haɗa daidaiton ƙarshe da mafi girman ƙima.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri da ya shafi bututun EP, ba tare da DNase ba, ba tare da RNase ba, ba tare da pyrogen ba, kuma ba tare da centrifuge ba, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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