Wutar lantarki ta VTOL ta Turai da bindigar fitarwa ta waje

Wutar lantarki ta VTOL ta Turai da bindigar fitarwa ta waje

 

Daga CAD zuwa Sama: Yadda Ansix Fasaha Ta Yi Nasara Kan Manyan Motoci Don Juyin Juya Halin VTOL Na Turai

Taken Labari: Daidaito, Bin Dokoki, da Ƙirƙirar Kuɗi wajen Kera Abubuwa Masu Muhimmanci don Motsi na Iska na Zamani na Gaba

[Shenzhen, China] – A cikin zuciyar tsarin masana'antu na duniya mai cike da hayaniya, wani juyin juya hali mai natsuwa amma mai zurfi yana faruwa, wani abu ɗaya a lokaci guda na filastik. Masana'antar wutar lantarki mai tasowa ta Vertical Take-Off and Landing (VTOL), wacce aka yi shelarta a matsayin makomar motsi na birane da yankuna, ba wai kawai game da ƙirar iska da batura masu tasowa ba ne. Rayuwarta ta dogara ne akan aminci, aminci, da kuma ingancin farashi na kowane ɓangare - gami da na'urorin samar da wutar lantarki masu mahimmanci amma waɗanda aka saba watsi da su amma kuma kayan aikin tallafi na ƙasa. A sahun gaba na wannan ƙalubalen sarkar samar da kayayyaki shine Ansix Tech, jagora a cikin ƙirar allura mai inganci, wanda a halin yanzu ke jagorantar tafiya mai rikitarwa ta ƙera molds don samar da wutar lantarki ta VTOL ta Turai da bindigar fitarwa ta waje.

Wannan aikin ya fi tsari mai sauƙi na ƙira; ƙaramin abu ne na dukkan yanayin masana'antu na zamani, wanda ke ƙunshe da ƙira mai tsauri. ƙa'idodi, kimiyyar kayan aiki, ingantaccen tantancewa, da kuma ci gaba da neman inganta farashi ba tare da yin illa ga inganci ba. Wannan labarin ya zurfafa cikin cikakken tsarin Ansix Tech, tun daga farkon fitowar samfurin 3D zuwa ingantaccen samar da kayan aiki masu mahimmanci ga tashi.

 

Kashi na 1: Buƙata da Tsarin - Kasuwa Ta Fara Tashi

Kasuwar VTOL ta Turai tana ƙarƙashin tsarin dokoki marasa sassauci, wanda Hukumar Tsaron Jiragen Sama ta Tarayyar Turai (EASA) ta tsara. Ka'idoji kamar EASA SC-VTOL da sauran umarni masu alaƙa (kamar EU 2019/945 don jiragen sama marasa matuƙa) sun sanya matsayi mai girma ga dukkan sassan. Wutar lantarki ta VTOL - sau da yawa na'urar da ke da ƙarfi, mai ɗaukar hoto, ko kuma wacce aka sanya matattakala - dole ne ta samar da ingantaccen fitarwa mai ƙarfi a cikin yanayin muhalli mai canzawa. Bindigar fitarwa ta waje, wacce ake amfani da ita don kula da ƙasa da aminci, dole ne ta tabbatar da cikakken amincin lantarki, sarrafa ergonomic, da dorewa.

 

Bukatar kasuwa ta samo asali ne daga gomman masu haɓaka eVTOL a faɗin Turai, daga manyan kamfanonin jiragen sama zuwa ƙananan kamfanoni masu tasowa. Suna neman masu samar da kayayyaki waɗanda ba wai kawai za su iya isar da kayayyaki ba, har ma da kayan da aka shirya don ba da takardar shaida. Wannan yana nufin kowane fanni na ɓangaren - kayansa, tsarin ƙera shi, kwanciyar hankalinsa, da aikinsa a ƙarƙashin matsin lamba - dole ne a rubuta shi, a tabbatar da shi, kuma a iya gano shi. Aikin Ansix Tech ya samo asali ne daga babban mai haɗa eVTOL na Turai wanda ke buƙatar mafita mai mahimmanci ga waɗannan na'urori masu mahimmanci ga aminci.

 

Ma'aunin Samfura & Tsarin Samfura: Aikin ya fara da zurfafa bincike kan takamaiman ka'idojin EN don masu haɗin lantarki, kariyar shiga (IP67/IP68 don juriya ga ƙura da ruwa), hana harshen wuta (UL94 V-0), da tasirin injiniya. Ta amfani da ƙirar ra'ayi na abokin ciniki, ƙungiyar injiniya ta Ansix Tech ta fara Tsarin Masana'antu (DFM) da nazarin kwararar mold a lokaci guda tare da ƙirar samfura. An gwada samfuran kama-da-wane ta hanyar dijital don gwaje-gwajen faɗuwa, ƙarfin haɗin mahaɗi, da zagayowar zafi. Daga nan aka ƙirƙiri samfuran jiki ta amfani da bugu na 3D mai aiki da yawa da injin CNC daga robobi masu ƙera, wanda ke ba abokin ciniki damar tabbatar da tsari, dacewa, da aiki kafin a yanke gram ɗaya na ƙarfe na kayan aiki.

 

Kashi na 2: Zuciyar Al'amarin - Zaɓin Kayan Aiki & Tsarin Motsa Jiki Falsafa

Zaɓin kayan filastik ya zama dole. Ga gidan samar da wutar lantarki na VTOL da jikin bindigar fitarwa ta waje, buƙatun sun yi tsauri: babban rabo mai ƙarfi-da-nauyi, kyawawan halayen dielectric, juriya ga man fetur na jiragen sama da fallasa UV, da kuma kwanciyar hankali mai girma.

 

Tsarin Kayan Aiki da Takamaiman Samfura: Bayan cikakken gwaji, Ansix Tech ta ƙayyade:

 

Polyetherimide (PEI) – jerin ULTEM 1000: An zaɓa shi don manyan sassan tsarin samar da wutar lantarki saboda jinkirin harshen wuta da ke tattare da shi (UL94 V-0), zafin da ke juyawa da zafi sosai (~217°C), da kuma ƙarfin injina mafi girma. Tsabtarsa ​​mai yawa da ƙarancin fitar da iskar gas suna da mahimmanci ga aikace-aikacen jiragen sama.

 

Polyphthalamid (PPA) – Jerin Zytel HTN: Ana amfani da shi don abubuwan da ke buƙatar juriya na sinadarai na musamman da ƙarfi na dogon lokaci a cikin yanayi mai zafi da danshi. Ya dace da gidajen haɗin gwiwa a cikin tsarin.

 

Polycarbonate Mai Ƙarfafa Gilashi-Fiber (PC+GF): Zaɓin dabara don maƙallin bindigar fitarwa da wasu murfi, yana ba da daidaito mafi kyau na juriya ga tasiri, tauri, da inganci, yayin da yake cika ƙa'idodin hana harshen wuta.

 

Binciken Gudun Mold (DFM): Ƙwararrun masu kwaikwayon Ansix Tech sun gudanar da bincike mai zurfi na Moldflow don yin hasashen tsarin cikawa, wuraren layin walda, tarkunan iska, ingancin sanyaya, kuma, mafi mahimmanci, raguwa da warpage. Wannan matakin ingantawa na kama-da-wane shine inda aka magance kashi 80% na matsalolin masana'antu. Binciken ya jagoranci sanya ƙofa, inganta kauri bango (kiyaye kauri iri ɗaya don daidaito), da ƙirar haƙarƙari don hana alamun nutsewa.

 

Muhimman Abubuwan Tsarin Mold:

 

Zaɓin Karfe Mai Mold: Ga waɗannan kayan aiki masu ƙarfi da gogewa (musamman ma'aunin da aka cika da gilashi), Ansix Tech ta zaɓi ƙarfe mai zafi na Premium H13 (Uddeholm Orvar Supreme equivalent) don ƙwanƙolin tsakiya da ramuka, waɗanda suka taurare zuwa 48-50 HRC don tsawon rai. Ga masu sakawa masu rikitarwa waɗanda ke fuskantar lalacewa mai tsanani, an yi amfani da ƙarfe mai gogewa mai madubi (S136/S-STAR) don tabbatar da cikakkiyar ƙarewar saman da juriya ga tsatsa.

 

Tsarin Sanyaya/Tashoshin Ruwa: An tsara tsarin sanyaya mai tsari ta amfani da bugun ƙarfe na 3D (DMLS) don yanayin ƙasa mai rikitarwa. Wannan yana ba da damar tashoshin sanyaya su bi ainihin yanayin ɓangaren, yana rage lokacin zagayowar har zuwa 40% da kuma kawar da wuraren zafi waɗanda ke haifar da warpage - muhimmin abu don daidaiton girma.

 

Tsarin Runner & Gate: An zaɓi tsarin runner mai zafi (daga kamfanoni kamar HASCO ko YUDO) tare da bututun da aka sarrafa zafin jiki daidai don rage sharar kayan aiki da zafi mai zafi. An tsara ƙofofin ƙarƙashin ruwa ko ƙofofin da aka nuna don ba da damar cirewa ta atomatik, inganta yuwuwar sarrafa kansa da kuma kammala kwalliya.

 

Tsarin Fitar da Ruwa: An yi amfani da tsarin da ya kunshi sassa daban-daban: na'urorin fitar da ruwa don siffofi masu siffar silinda, na'urorin fitar da ruwa don haƙarƙari masu zurfi, da kuma bawuloli masu amfani da iska don taimakawa wajen sakin manyan sassan saman. Wannan yana tabbatar da cewa babu lalacewa, kuma babu matsala a kowane zagaye.

 

Kashi na 3: Crucible - Kera Mold, Kalubale, da Tsarin Aiki

Kalubalen da ke tattare da ƙera Mold:

 

Daidaiton Siffofi Masu Tsauri: Tashoshin ciki na bindigar fitarwa da kuma gidajen da ke haɗa wutar lantarki sun buƙaci ƙananan niƙa da EDM (Na'urar Rage Wutar Lantarki) tare da juriya a cikin ±0.005mm.

 

Gudanar da Ƙarfin Kayan Aiki: Yin amfani da ramukan da aka cika da gilashi yana da matuƙar gogewa. Ansix Tech ta yi amfani da dabarun niƙa mai ƙarfi tare da rufin musamman (TiAlN) akan kayan aikin yankewa da kuma duba su sosai a cikin aiki don kiyaye haƙuri.

 

Bukatun Kammala Fuskar: Sassan suna buƙatar saman da aka yi da laushi (don riƙewa) da kuma wurare masu sheƙi sosai (don yin alama). Cimma wannan a kan wannan tsari yana buƙatar gogewa ta ƙwararru da kuma daidaita rubutu ta hanyar yin amfani da na'urar photochemical.

 

Tsarin Aikin Sarrafa Mold:

 

Injin da ba shi da ƙarfi: Ana yin manyan tubalan ƙarfe bisa ga siffofi na kimanin.

 

Maganin Zafi: Taurarewa bisa ga ƙa'idodin da ake buƙata.

 

Injin Semi-Finish & Gamawa: Injin niƙa CNC da juyawa don cimma girman kusan ƙarshe.

 

EDM: Don zurfafan ramuka, yankewa, da kusurwoyi masu kaifi waɗanda injinan niƙa ba za su iya shiga ba.

 

Daidaito Niƙa da Gogewa: Cimma kammala madubi a kan muhimman wurare.

 

Tsarin rubutu: Aiwatar da takamaiman nau'ikan hatsi ta hanyar sinadarai ko hanyoyin laser.

 

Haɗawa da Sanyawa: Haɗa maɓallan zamiya, masu ɗagawa, tsarin fitar da iska, da kuma madaurin mai zafi.

 

Gwaji & Samfurin T1: Ana ɗaukar hotunan farko, kuma ana auna sassan sosai akan na'urorin daukar hoto na 3D (ta amfani da na'urorin daukar hoto na CMM da laser).

 

Kashi na 4: Daga Mould zuwa Takaddun Shaida - Gina Allura & Ingantaccen Haɓakawa

Kalubalen da ke tattare da gyaran allura:

 

Sarrafa Roba Mai Zafin Jiki Mai Tsayi: Kayayyaki kamar ULTEM suna buƙatar zafin ganga ya wuce 350°C kuma a busar da shi zuwa matakin danshi ƙasa da 0.02%. Ba za a iya yin sulhu ba.

 

Kula da Yaƙi: Duk da DFM, rage yaƙi a cikin manyan sassan gidaje masu sirara, fasaha ce. Ya haɗa da daidaita bambance-bambancen zafin mold, bayanan matsi na marufi, da lokacin sanyaya.

 

Daidaito ga Takaddun Shaida: Kowane sashi a cikin rukuni dole ne ya kasance iri ɗaya. Duk wani bambanci na iya kawo cikas ga tsarin takardar shaidar nau'in abin hawa na ƙarshe na abokin ciniki.

 

Inganta Tsarin Gyaran Allura:

Injiniyoyin tsarin Ansix Tech suna amfani da ƙa'idodin gyaran kimiyya. Suna kafa tagar tsari mai ƙarfi ta hanyar siffanta lanƙwasa na kayan da kuma ƙirƙirar Takardar Tsarin Aiki Mai Zaman Kanta ta Inji. Manyan gyare-gyare sun haɗa da:

 

Inganta Inganci: Amfani da sanyaya yanayi da kuma inganta zagayowar (rage lokacin sanyi da kashi 30% ba tare da shafar inganci ba). Aiwatar da sarrafa sassan robotic da kuma sa ido kan ingancin mold (misali, na'urori masu auna matsin lamba a cikin rami).

 

Kula da Farashi: Rage farashi mai mahimmanci babban aiki ne. Ana cimma wannan ta hanyar:

 

Inganta Kayan Aiki: Ba da shawarar haɗakar dabaru na resins masu inganci da masu daidaita aiki (kamar amfani da PC+GF inda zai yiwu ba tare da yin illa ga aiki ba) yana rage farashin kayan aiki da kashi 15-25%.

 

Ingancin Tsarin Aiki: Saurin zagayowar aiki da kuma yawan amfanin ƙasa mai yawa kai tsaye yana rage farashin kowane ɓangare.

 

Tsarin Haɗawa: Tsarin haɗa kayan aiki da fasahar walda ta ultrasonic a cikin sassan, yana kawar da buƙatar sukurori da ayyukan da ba su da alaƙa da juna.

 

Kula da Inganci da Tabbatarwa:

Ana aiwatar da QMS na Rufe-Madauki. Kowace rukunin samarwa tana tare da:

 

Rahoton Binciken Mataki na Farko (FAI) bisa ga ƙa'idodin jiragen sama na AS9102.

 

Taswirar Kula da Tsarin Lissafi (SPC) tana sa ido kan mahimman ma'auni a ainihin lokaci.

 

Takaddun Shaida na Kayan Aiki da kuma Bibiyar Layi.

 

Gwajin Aiki: Gwajin ƙarfin Dielectric, tabbatar da ƙimar IP, da gwaje-gwajen ƙarfin haɗin haɗin kai akan sassan da aka samo samfurin.

 

Cikakken Marufi: Ana tsaftace sassan a cikin muhallin daki mai tsafta, a rufe su da injin feshi, sannan a saka su a cikin kumfa mai hana tsayawa, wanda ya dace da EPE a cikin akwatunan da aka yi da corrugated, don tabbatar da cewa sun isa cikin yanayi mai kyau.

 

Tsarin Isarwa Mai Sauri: Ansix Tech tana aiki akan tsarin Injiniyan Concurrent. DFM, samo kayan aiki, da shirye-shiryen tushen mold suna farawa a layi ɗaya tare da alamar ƙira ta ƙarshe. Kayan aikinsu na haɗa kai tsaye (ƙirƙira, injina, gyare-gyare, gwaji a ƙarƙashin rufin gida ɗaya) yana kawar da jinkirin sadarwa. Wannan hanyar ta matse lokacin jagoranci na makonni 20 na irin wannan aiki mai rikitarwa zuwa makonni 14 kacal daga oda zuwa samfuran T1 masu takardar shaida.

 

Kashi na 5: Fa'idar Fasaha ta Ansix - Samar da Aminci da Ƙimar Buɗewa

Goma na shekaru na Ansix Tech na hidimar sassan kera motoci, likitanci, da kuma na sararin samaniya ya haifar da al'adar daidaito da rikon amana. Ga aikin VTOL na Turai, jajircewarsu ta wuce wani ɓangare kawai; suna aiki a matsayin abokin tarayya mai ba da takardar shaida.

 

Babban abin da suka fi mayar da hankali a kai shi ne rage farashin kayan aiki gaba ɗaya. Ta hanyar amfani da zurfin ƙwarewar kimiyyar kayan aiki, suna jagorantar abokan ciniki zuwa ga zaɓin kayan aiki masu rahusa ba tare da yin sakaci da aiki ba. Ta hanyar ƙirar mold mai juyi (kamar sanyaya tsari) da ƙwarewar sarrafawa, suna haifar da ingantaccen aiki a samarwa. Ta hanyar tsara ƙira don kera kayayyaki tun daga rana ta farko, suna kawar da ayyukan biyu masu ɓarna.

 

"Manufarmu ita ce mu samar da kayan aikin filastik masu inganci, waɗanda aka shirya don samun takardar shaida kuma masu araha ga masu ƙirƙira waɗanda ke tsara makomar sufuri," in ji Ansix Tech Project Lead. "Ba wai kawai muna gina tsari ba ne; muna ƙera kwararar ƙima. Ta hanyar ingantawa a kowane mahadar - kayan aiki, sarrafa zafi, da ingancin zagayowar - mun sami nasarar rage farashin kowane raka'a na waɗannan mahimman kayan aikin VTOL da matsakaicin kashi 30% idan aka kwatanta da hanyoyin masana'antu na gargajiya, yayin da muke cika ƙa'idodin EASA masu tsauri. Ta haka muke isar da aminci da ƙima mai ma'ana, muna taimaka wa abokan cinikinmu ba kawai su tashi ba har ma su tashi cikin dorewa."

 

Yayin da masana'antar VTOL ke shirin fara kasuwanci mai yawa, nasarar kamfanoni za ta dogara ne akan hanyoyin samar da kayayyaki masu ƙarfi, masu bin ƙa'idodi, da kuma gasa mai tsada. Ta hanyar ayyuka kamar samar da wutar lantarki da na'urar fitarwa ta Turai, Ansix Tech tana tabbatar da cewa hanyar zuwa sama an gina ta ne bisa ga ingantaccen masana'antar ƙasa, inda kowane micron, kowane zaɓi na kayan aiki, da kowane daƙiƙa na lokacin zagayowar an inganta shi don aminci, aminci, da ƙima.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi samar da wutar lantarki ta VTOL ta Turai da kuma bindigar fitarwa ta waje, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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