Gilashin gashin ido mai cire mascara acrylic kwalban mold
Gilashin gashin ido mai cire mascara acrylic kwalban mold
Daidaito a cikin Kyawun: A cikin Manufar Ansix Tech don Juyin Juya Halin Marufi na Kwalliya, Mould ɗaya a Lokaci guda
Daga Tsarin Zane Zuwa Kwantena: Duniyar Gina Allura Mai Muhimmanci
A cikin yanayin gasa mai ƙarfi na kayan kwalliya, inda kyawawan halaye, aiki, da farashi suka haɗu, gwarzon da ba a san shi ba na masana'antar galibi shine ɓangaren marufi mai tawali'u. Tafiyar samfuri kamar na'urar cire gashin ido daga tsari zuwa ga girman mai amfani abin al'ajabi ne na masana'antu na zamani, wanda ƙwararrun masana ke tsara shi da daidaito. A sahun gaba na wannan wasan rawa mai rikitarwa akwai Ansix Tech, jagora a cikin kera mold daidai da mafita na ƙera mold. Aikinsu na baya-bayan nan - ƙira da ƙera mold don kwalta mai kyau ta Eyelash Mascara Remover Acrylic - yana aiki a matsayin babban aji a fannin injiniyanci, inganta tsari, da kuma jajircewa mai ƙarfi don isar da ƙima mara misaltuwa. Wannan zurfin nutsewa yana bincika duk zagayowar rayuwar wannan muhimmin aikin, yana bayyana yadda Ansix Tech ba wai kawai ya cika amma ya wuce tsammanin abokin ciniki yayin da yake rage farashi cikin tsari ba.
Mataki na 1: Gina Tushen Dijital - Tsarin Zane da Binciken DFM
Kowace ƙirar da ta yi nasara tana farawa da cikakken tsarin dijital. Ga kwalban Eyelash Mascara Remover, fifikon ƙira a bayyane yake: haske mai haske don nuna samfurin, juriya ga sinadarai ga sinadaran da ke aiki a gida, tsari mai sauƙin amfani, da kuma hanyar haɗin rufewa mai hana zubewa ga na'urar watsa famfo.
Ƙungiyar injiniya ta Ansix Tech ta fara aikin ne da cikakken bitar Tsarin Masana'antu (DFM). Wannan matakin haɗin gwiwa shine inda aka fara buɗe matakan rage farashi. "Matsayin DFM shine babban damarmu ta tsara matsaloli da kuɗaɗen da ba dole ba," in ji Babban Injiniyan Ayyuka, Michael Chen. "Muna nazarin kowace kusurwar zane, kauri bango, da fasalin geometric ba wai kawai don aiki ba, har ma don mafi inganci ta hanyar masana'antu."
A lokaci guda, an yi amfani da nazarin kwararar Mold (ɗan'uwan kwamfuta na DFM). Wannan manhajar kwaikwayo mai inganci tana hasashen yadda robar da aka narke za ta cika ramin mold. Ga kwalbar acrylic, manyan abubuwan da suka shafi sun haɗa da:
Layukan Walda: Yi hasashen da kuma sake sanya wuraren rauni ko lahani na gani inda kwararar filastik mai narkewa ta haɗu.
Alamun Sinka: Tabbatar da sanyaya wuri ɗaya don hana lalacewar saman, wanda yake da mahimmanci ga ɓangaren da ke buƙatar cikakken haske na gani.
Tarkunan Iska: Gano da kuma fitar da iska inda iskar da ta makale za ta iya haifar da ƙonewa ko cike gurɓatattun abubuwa.
Kimanta Ƙarfin Matsewa: Yi hasashen adadin tan da ake buƙata daidai don inganta zaɓin injin da amfani da makamashi.
Wannan matakin samfurin kama-da-wane yana bawa Ansix Tech damar sake tsarawa da kuma inganta ƙirar ta hanyar dijital, ta hanyar kawar da gwaji da kurakurai masu tsada daga baya - muhimmin mataki na farko wajen rage farashi.
Mataki na 2: Zuciyar Al'amari - Zaɓin Kayan Dabaru
Zaɓin filastik muhimmin mataki ne da ke tasiri ga aiki, kyawunsa, da kuma farashin naúrar. Ga kwalbar cire mascara, kayan dole ne su kasance masu tsabta, masu jure wa mai da abubuwan narkewa, kuma suna da kyakkyawan kwanciyar hankali.
Ansix Tech ta ba da shawarar yin amfani da takamaiman nau'in Polymethyl Methacrylate (PMMA), wanda aka fi sani da acrylic. An san shi da haskensa na gani (kashi 92% na watsa haske, gilashin da ke gaba da shi), ƙarfin saman da ya fi kyau, da kuma juriya ga sinadarai masu kyau da yawa, PMMA ita ce mafi kyawun zaɓi. Ƙungiyar ta ƙayyade PMMA mai yawan kwarara, mai girman injection smolding (misali, samfurin da ya yi kama da SH001 na Mitsubishi ko Altuglas V825T na Arkema). Wannan zaɓin ya kasance dabara:
Halayen Gudawa Mai Yawa: Yana ba da damar cike sassan da ke da sirara a ƙananan yanayin zafi da matsin lamba, yana rage lokacin zagayowar da amfani da makamashi.
Ƙarancin Ƙarƙashin Mold: Yana tabbatar da daidaito da daidaito a cikin dubban zagayowar, yana rage yawan ƙin yarda.
Ingancin Farashi: Duk da cewa yana da tsada, ingancin aikinsa da kuma yawan amfanin da yake samu sun sa ya fi araha a cikin dogon lokaci idan aka kwatanta da ƙananan hanyoyin da za su iya haifar da ciwon kai ga samarwa.
Kwarewar da Ansix Tech ta samu a fannin kimiyyar kayan aiki tana tabbatar da cewa abokan ciniki ba sa yin ƙarin bayani ko kuma ba sa yin ƙarin bayani, wanda hakan ke tabbatar da daidaito tsakanin aiki da farashi ga kowane ɓangare.
Mataki na 3: Injiniyan Jirgin Ruwa - Muhimman Bangarorin Tsarin Mold
Da aka tabbatar da ƙirar ɓangaren kuma aka zaɓi kayan, an mayar da hankali kan tsara ƙirar kanta—wani hadadden tsari na ƙarfe, tashoshi, da hanyoyin aiki. An ƙera ƙirar samar da rami 1 na kwalbar acrylic da tsare-tsare masu mahimmanci da dama:
Zaɓin Karfe na Mold: An ƙera tsakiya da ramin ne daga ƙarfen Jamus mai tauri (misali, 1.2316). An zaɓe shi saboda kyawun gogewa (muhimmi don haske mai haske), juriya ga tsatsa daga duk wani sinadarai masu tsafta na acidic ko alkaline, da kuma taurin kai iri ɗaya, yana tabbatar da tsawon rai, ba tare da kulawa ba, yana rage farashin farko fiye da miliyoyin harbi.
Tsarin Sanyaya (Tashoshin Ruwa): Ingancin sanyaya yana ɗaukar sama da kashi 70% na lokacin zagayowar. Ansix Tech ta tsara da'irar sanyaya mai tsari wanda ke bin ƙa'idodin kwalbar. Wannan sabon abu yana tabbatar da saurin fitar da zafi iri ɗaya, yana rage lokacin zagayowar sosai - haɓaka kai tsaye ga fitarwa da kuma babban gudummawa ga rage farashin sassa.
Tsarin Ƙofa da Na'urar Gudu: Domin kiyaye kamannin kwalbar a cikin tsari mai kyau, an tsara ƙofar jirgin ruwa mai ƙarƙashin ruwa (rami). Wannan ƙofar tana yankewa ta atomatik yayin da aka fitar da ɓangaren, tana barin ƙaramin alama kawai, ba a iya gani ba, tana kawar da gyara na biyu. An inganta tsarin na'urar gudu mai sanyi don ƙarancin girman kayan, rage sharar gida (sake niƙa) da farashin kayan da ke da alaƙa.
Tsarin Fitar da Ruwa: Ganin yadda acrylic ke da rauni, tsarin fitar da ruwa mai kyau ya zama dole. Haɗa fil ɗin fitar da ruwa mai kyau da kuma abin cire ruwa mai hannu a wuyan kwalbar ya tabbatar da santsi, har ma da sakinsa ba tare da alamun damuwa ko karkacewa ba, wanda hakan ke kare yawan amfanin ƙasa.
Mataki na 4: Gilashin Halitta - Kera Mold & Kalubale
Fassara ƙirar dijital zuwa kayan aikin ƙarfe mai daidaito shine inda ƙwarewar injinan Ansix Tech ke haskakawa. Aikin aiki wani salon zamani ne na ci gaba na hanyoyin CNC:
Injin Niƙa Mai Tsauri: Cire ƙarfe mai yawa ta amfani da injin niƙa mai sauri na CNC.
Maganin Zafi (idan an buƙata): Don wannan aikin, an yi amfani da ƙarfe mai tauri 1.2316 kamar yadda yake, wanda ke adana lokaci da kuɗi.
Kammalawa Daidaito: Injin CNC mai girman axis 5 mai inganci don cimma ramuka masu siffar net da tsakiya tare da juriya a cikin ±0.005mm.
Gogewa da Tsari: Manyan masu gogewa suna goge ramin da hannu zuwa ga SPI A1, mataki ne mai ɗaukar aiki amma mai mahimmanci don haske mai gani.
Haɗawa da Sanyawa: Ƙwararrun masu gyaran mold suna haɗa ɗaruruwan kayan aiki—slides, lifters, outctors, da kuma sanyaya manifolds—zuwa cikin na'ura mai kyau.
Kalubalen da aka fuskanta da kuma waɗanda aka shawo kansu sun haɗa da:
Samun Na'urar gogewa ta gani: Za a kwafi kowace alama ta kayan aiki mai ƙaramin ƙarfi a kan kowace kwalba. Wannan ya buƙaci ƙwarewa mara misaltuwa a goge lu'u-lu'u da kuma duba ta da kyau.
Daidaita Sanyaya Ganuwa Masu Sirara: Tabbatar da cewa bangon kwalbar ya yi sanyi daidai ba tare da haifar da damuwa ko warpage ba, yana buƙatar kwaikwayon hanyoyin sanyaya daidai da kuma sarrafa su.
Tsarin Zaren Famfo Mai Hadaka: Zaren ciki na famfon yana buƙatar wata dabara mai rikitarwa ta buɗewa ko kuma core mai naɗewa, wadda aka tsara don aminci a kan miliyoyin zagayowar.
Mataki na 5: Kawo Rayuwa - Gina Allura & Inganta Tsarin Aiki
Da zarar an kammala aikin, aikin ya koma ƙasan allurar. Sarrafa PMMA yana da ƙalubale na musamman: yana da saurin kamuwa da danshi (yana haifar da alamun splashing), yana iya fashewa da damuwa, kuma yana buƙatar daidaitaccen tsarin kula da zafin jiki don kiyaye tsabta.
Injiniyoyin aikin Ansix Tech sun yi amfani da tsari mai kyau wajen tantance sigogin:
Busarwa: An busar da PMMA na tsawon awanni 4+ a zafin 80-90°C domin kawar da danshi.
Zafin Narkewa da Mold: An kiyaye ingantaccen iko - zafin mold mai yawa (60-80°C) don haɓaka sheƙi da rage damuwa a cikin gida, da kuma matsakaicin zafin narkewa (230-260°C) don hana lalacewa.
Saurin Allura da Matsi: An yi amfani da saurin cikawa daga matsakaici zuwa sauri don hana layukan kwarara, tare da daidaita matsi a hankali don cike ramin ba tare da cikawa da yawa ba, wanda zai iya haifar da damuwa ko mannewa.
Ingantawa don Ingantawa & Kula da Farashi:
Rage Lokacin Zagaye: Ta hanyar ingantaccen tsarin sanyaya da kuma ingantattun sigogin tsari, Ansix Tech ta cimma lokacin zagaye na daƙiƙa 35—20% cikin sauri fiye da matsayin masana'antu don irin wannan ɓangaren. Wannan yana fassara kai tsaye zuwa ƙarin kashi 20% a kowace rana, yana rage farashin da aka ƙayyade wa kowane naúrar.
Aiki da Kai: An sanya wa tantanin halitta robot na servo don cire sassan da sanya su ta atomatik, wanda ke tabbatar da daidaito da kuma rage dogaro da aiki.
Ka'idojin Gyaran Kimiyya: Ta amfani da bayanai daga na'urori masu auna matsin lamba da zafin jiki, an kulle tsarin a cikin taga mai ƙarfi, mai maimaitawa, wanda ke rage bambancin da ɓarna.
Mataki na 6: Garantin Kyau - Kula da Inganci da Tabbatarwa
An ƙera inganci a kowane mataki. Ga kwalaben acrylic, an kafa tsarin QC mai matakai da yawa:
Duba Mataki na Farko: Amfani da Injinan Aunawa Masu Daidaito (CMM) don tabbatar da dukkan mahimman ma'auni dangane da samfurin CAD.
Dubawar Aiki: Ana ɗaukar samfur akai-akai don duba gani (bayyananne, kumfa, ƙarce-ƙarce), duba girman haɗin zare da kauri bango, da gwaje-gwajen aiki don tabbatar da aikin da ba ya zubewa.
Takaddun Shaida na Kayan Aiki: Tabbatar da matakin resin PMMA don tabbatar da daidaiton sinadarai da ƙa'idodin tsabta.
Wannan tsari mai tsauri yana tabbatar da cewa ƙimar Defect Per Million (DPM) ta yi ƙasa da matsakaicin masana'antu, yana tabbatar da cewa abokan ciniki suna karɓar jigilar kayayyaki masu inganci koyaushe.
Mataki na 7: Ma'aunin Ƙarshe - Marufi & Isarwa cikin Sauri
Ganin muhimmancin jadawalin samarwa, Ansix Tech ta kammala ayyukanta. Kowace kwalbar da aka ƙera ana tsaftace ta a cikin muhalli mara ƙura kuma ana naɗe ta a cikin tiren da ba su da ƙura, waɗanda suka dace da tsari don hana karcewa yayin jigilar kaya. An haɗa dukkan ayyukan samarwa da marufi tare da buƙatun sarkar samar da kayayyaki na abokin ciniki, wanda ke ba da damar isar da sauri - daga tabbatar da oda zuwa sassan da aka jigilar cikin ƙasa da kwanaki 15 don ayyukan yau da kullun, shaida ce ga tsarin da aka tsara, wanda aka sarrafa a tsaye.
Kammalawa: Fa'idar Fasaha ta Ansix - An Gina Inganci, An Isarwa da Daraja
Aikin Gyaran Gashi na Mascara na Acrylic Bottle Mold ba wani abu ne da aka yi nasara a kansa ba, amma wani tsari ne na yau da kullun a Ansix Tech. Ya ƙunshi babban falsafar su: ana isar da ƙimar gaske ba ta hanyar bayar da ƙimar farko mafi ƙanƙanta ba, amma ta hanyar samar da mafi ƙarancin kuɗin mallaka.
Ta hanyar kimiyyar dabaru, suna zaɓar resins waɗanda ke inganta sarrafawa da aiki. Ta hanyar ƙira da kwaikwayon zamani, suna kawar da sharar gida kuma suna haɓaka inganci kafin yanke ƙarfe. Ta hanyar kera ƙarfe daidai gwargwado da ƙwarewar sarrafawa, suna samun saurin zagayowar, yawan amfanin ƙasa, da inganci mara aibi. Kowace shawara ana yanke ta ne ta hanyar dogaro na dogon lokaci da inganci na farashi-da-rabi.
A cikin masana'antar da riba ta yi ƙaranci kuma inganci ba za a iya yin sulhu a kanta ba, Ansix Tech tana tsaye a matsayin babban abokin tarayya. Suna canza ƙalubalen da ke tattare da ƙera allurar rigakafi—daga kwararar robar da aka narke zuwa kwararar sarƙoƙin samar da kayayyaki na duniya—zuwa wata fa'ida mai inganci ga abokan cinikinsu, suna tabbatar da cewa ko da mafi kyawun hanyoyin kwalliya an gina su ne akan harsashin injiniyanci mai ƙarfi da tattalin arziki mai wayo.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri da ya shafi gashin ido mai cire gashin ido acrylic, za ku iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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