FAG (INA) keji mai siffar kusurwa
FAG (INA) keji mai siffar kusurwa
Injiniyan Daidaito: Yadda Ansix Injin Injection na Tech Masters don Cages ɗin Fag Bearing masu Kyau
Ingantaccen Kera Motsi
A cikin duniyar injiniya mai cike da ƙalubale, inda jujjuyawar sandar kayan aikin injin ko kuma saurin gudu na na'urar likitanci na iya ƙayyade yawan aiki da aminci a masana'antu, wani sashi ɗaya yakan ɗauki babban nauyi na nauyi. Bearing ɗin ƙwallon hulɗa mai kusurwa, babban aikin ƙira na injiniya, shine zuciyar aikace-aikacen ci gaba da yawa, daga sararin samaniya zuwa na'urorin robot. A cikin zuciyar aikin wannan bearing akwai wani abu mai rikitarwa: kejin polymer. Wannan keji, ko mai riƙewa, an ɗora masa alhakin yin tazara daidai da kuma jagorantar abubuwan birgima na bearing a ƙarƙashin matsanancin gudu, lodi, da yanayin zafi. Rashin nasararsa ba zaɓi bane.
Ga babban kamfanin FAG na duniya (wani kamfani na Schaeffler Group), neman daidaiton aiki, aminci, da farashi a cikin waɗannan keji ya haifar da haɗin gwiwa da Ansix Tech, ƙwararre kan gyaran allura mai inganci. Wannan shine labarin yadda wani aikin haɗin gwiwa don samar da kejin masu ɗaukar lamba na FAG ya samo asali daga takamaiman ƙayyadaddun bayanai zuwa babban aji a cikin inganta masana'antu, wanda hakan ya rage farashin kayan aiki sosai ba tare da yin illa ga ainihin kayan ba. ƙa'idodi suna da alaƙa da sunan FAG.
- Tsarin: Bayyana Bukatun FAG na Musamman
Aikin ya fara ne da zurfafa cikin bayanai dalla-dalla na FAG waɗanda ba za a iya tattaunawa a kansu ba. Keken bearing mai kusurwa kamar samfurin B7208C.T.P4S.UL ya fi sarari mai sauƙi. Keke ne mai jagora na zobe na waje, mai kama da taga, inda kowane "taga" ko aljihu dole ne ya daidaita ƙwallon ƙarfe daidai. Waɗannan saman aljihun mai zagaye suna jagorantar juyawar ƙwallon, kuma ƙirar sau da yawa tana haɗa da aljihun mai na musamman. Kamar yadda aka bayyana a cikin babban haƙƙin mallaka na FAG, waɗannan aljihun an sanya su cikin dabarun wurare na saman aljihun a wajen manyan wuraren haɗin kaya. Wannan ƙira mai ban sha'awa tana ba da damar adanawa da sakin mai a hankali akan lokaci, yana haɓaka rayuwar bearing ba tare da lalata amincin tsari da kauri na bango a wuraren ɗaukar kaya masu mahimmanci ba.
Injiniyoyin Ansix Tech sun yi nazari kan wasu muhimman ka'idoji da suka tsara aikin:
Ka'idojin Kayan Aiki: Bin ƙa'idodi kamar ASTM F2953 don kayan da aka yi wa phenolic laminated ya fi muhimmanci. Wannan ma'aunin yana kula da muhimman halaye - kamar porosity, ƙarfi, da kwanciyar hankali na zafi - na kayan da ake amfani da su a cikin keji masu ɗaukar sirara, tare da rufin zafin jiki na 250°F (117°C).
Sigogi na Aiki: Ƙarin bayan "T" a cikin sunan ɗaukar bearing ya yi kira a fili da kejin resin phenolic mai laminated, wanda ya dace da aiki na dogon lokaci a yanayin zafi har zuwa 100°C. Bugu da ƙari, ƙarin bayan "P4S" yana nuna matakin daidaito sama da na P4 na yau da kullun (ABEC-7), yana buƙatar haƙuri mai tsauri a kan kejin da kansa don tabbatar da daidaiton gudu na bearing.
Abubuwan da ke da Muhimmanci a Aiki: Dole ne kejin ya jure wa ƙarfin centrifugal mai yawa, ya sarrafa gogayya da samar da zafi, kuma ya nuna kwanciyar hankali na dogon lokaci. Duk wani karkacewa, warpage, ko rauni na iya haifar da ƙaruwar girgiza, lalacewa da wuri, da kuma gazawar ɗaukar nauyi mai tsanani.
- Gidauniyar: Zaɓin Kayan Dabaru da Binciken DFM
Da yake buƙatu sun bayyana sarai, babban shawarar farko ta Ansix Tech game da ƙima ta mayar da hankali kan zaɓin kayan. Duk da cewa ƙayyadaddun bayanai sun nuna resins na phenolic, zaɓin wani takamaiman matsayi - idan aka yi la'akari da abubuwan cikawa kamar yadi, zaren gilashi, ko ma'adinai - yana da tasiri mai zurfi ga aiki da farashi.
Tsarin Kayan Aiki & Zaɓin Samfura: Bayan gwaji mai tsauri, ƙungiyar ta zaɓi wani sinadari mai ƙarfi na phenolic da aka ƙarfafa da zare na gilashi. Wannan kayan ya ba da daidaito mafi kyau: tushen phenolic ya ba da juriyar zafi da man shafawa da ake buƙata, yayin da zare na gilashi ya ƙara ƙarfin tsarin da kwanciyar hankali sosai. Wannan yana da mahimmanci don tsayayya da matsin lamba mai yawa da kuma kiyaye yanayin aljihu a ƙarƙashin kaya. Wannan shawarar ta yi daidai da hanyoyin ingantawa na zamani, inda abun ciki na zare na gilashi babban canji ne don sarrafa nakasar gyaran allura.
Tsarin Kera Kayan Aiki (DFM) & Binciken Guduwar Mold: Kafin a yanke tubalin ƙarfe guda ɗaya, an yi amfani da ƙirar keji mai ƙarfi wajen yin samfurin kama-da-wane. Babban Mould software na kwaikwayon kwarara, injiniyoyi sun yi nazarin yadda resin da aka narke zai cika ramin mold.
Babban ƙalubalen shine hasashen da kuma sarrafa layukan walda—wuraren da fuskokin rafin resin daban-daban ke haɗuwa kuma za su iya haɗawa ba tare da wani cikas ba. Kamar yadda aka lura a cikin kera takardun mallakar keji, layukan walda da aka samar a wuraren da ke da matuƙar damuwa, kamar siraran ƙasan aljihu, sune wuraren da suka lalace waɗanda za su iya rage ƙarfin keji sosai.
Kwaikwayon sun inganta wurin ƙofar, girmanta, da lambarta don tabbatar da daidaiton cikawa da kuma sanya layukan walda a wuraren da ke da ƙarancin damuwa. Bincike ya nuna cewa inganta lambobin ƙofa da tsarin gudu na iya rage mahimmancin raguwar raguwa da sama da 55%. Kwaikwayon Ansix Tech sun kuma yi kwaikwayon yanayin zare don annabta raguwar anisotropic na kayan da aka ƙarfafa, yana tabbatar da cewa girman ƙarshe zai kasance cikin microns na abin da aka nufa.
- Kayan aiki: Injiniyan Daidaitaccen Mold
Modulation shine ainihin tushen inganci a cikin ƙera allura. Don aikin keji na FAG, Ansix Tech ya ƙera kayan aiki wanda ya kasance mai matuƙar inganci a cikin kansa.
Zaɓin Karfe na Mold: Ga ramuka da ƙwayayen da ke fuskantar lalacewa mai tsanani daga phenolic mai cike da gilashi, an zaɓi ƙarfen kayan aiki da aka riga aka taurare kamar P20 ko H13 saboda kyawun ƙarfinsu na gogewa, juriyar lalacewa, da kuma ikon kiyaye daidaito a kan ɗaruruwan dubban zagayowar.
Tsarin Tsarin Mai Muhimmanci:
Tsarin Sanyaya: An tsara tsarin tashar sanyaya mai tsari don cire zafi daidai gwargwado da sauri daga tsarin keji mai sirara. Ingancin sanyaya shine babban abin da ke haifar da rage lokacin zagayowar, wanda ke shafar farashin samarwa kai tsaye.
Tsarin Ƙofar: An aiwatar da tsarin mai gudu mai zafi mai maki da yawa. Wannan fasaha tana sa resin da ke cikin na'urorin ya narke, yana kawar da maɓuɓɓugan ruwa masu ƙarfi da sharar gida. Yana ba da damar sarrafa allurar a kowace ƙofa daidai, mai zaman kanta, wanda yake da mahimmanci don daidaita matsin lamba na cikawa da rage damuwa a ɓangaren.
Tsarin Fitar da Kaya: Ganin yanayin siririn sandunan aljihun kejin, an tsara haɗakar fil ɗin fitar da kaya daidai da kuma hannun riga mai cikakken juzu'i don amfani da ƙarfi daidai lokacin sakin wani ɓangare, wanda ke hana karkacewa ko lalacewa.
- Tsarin: Daga Samfurin Samfuri zuwa Ingantaccen Yawa Mai Tabbatacce
Tafiyar daga farko har zuwa cikakken samfurin ya kasance mai cikakken bayani game da tabbatarwa.
Tsarin Samfura da Gyara: Gwaje-gwajen farko na mold sun samar da keji na samfura. An auna waɗannan akan samfuran CAD ta amfani da na'urar daukar hoto ta 3D da kuma duba CMM (Coordinate Measuring Machine). Bayanan girma sun mayar da hankali kan gyare-gyaren tsari - saurin allura, matsin lamba na marufi, lokacin sanyaya - a cikin madauri mai maimaitawa don cimma duk haƙuri.
Cin Nasara Kan Kalubalen da Ya Shafi Muhimmanci: An shawo kan matsaloli da dama:
Ƙarfin Layin Walda: Bayan ingantaccen ƙirar ƙofa, Ansix Tech ta yi amfani da dabaru kamar ƙara saurin allura da kuma ƙara yawan zafin jiki na mold a wuraren kwarara don inganta haɗakar ƙwayoyin halitta a layukan walda, ta hanyar magance raunin da aka ambata a cikin haƙƙin mallaka na masana'antu kai tsaye.
Yaƙi Mai Girma: An magance raguwar anisotropic na kayan da aka ƙarfafa da zare na gilashi ta hanyar daidaita daidaiton sanyaya da kuma aiwatar da kayan gyaran bayan ƙera su waɗanda ke riƙe kejin a siffarsa ta asali yayin da yake warkewa gaba ɗaya.
Takaddun Shaida don Samar da Kayan Aiki: Kafin a fitar da cikakkun rukuni, an yi gwajin tabbatar da inganci na FAG, gami da:
Dubawa mai girma zuwa haƙurin matakin P4S.
Gwajin juyawa mai sauri don kwaikwayon yanayin aiki.
Tabbatar da kayan aiki bisa ga ASTM da ƙa'idodin ciki. Sai bayan an kammala waɗannan gwaje-gwajen ne Ansix Tech ta sami hasken kore don samar da kayayyaki da yawa.
- Amfanin Fasaha na Ansix: Samar da Aminci da Rage Kuɗi Mai Ban Mamaki
Kwarewar Ansix Tech ta fassara aiwatar da fasaha zuwa ga FAG mai ma'ana da kuma amfani. Ba a cimma nasarar rage farashin ta hanyar gajerun hanyoyi ba, sai ta hanyar injiniya mai wayo da kuma cikakken tsari.
Tebur: Dabaru na Inganta Darajar Ansix Tech don Samar da Kekunan FAG
An saka himma ga aminci a kowane mataki. Daga tsarin kula da inganci mai bin ka'idar ISO wanda ke kula da samarwa zuwa marufi na musamman, wanda ba ya gogewa wanda ke kare saman keji mai tsabta yayin jigilar kaya, Ansix Tech yana tabbatar da cewa kowane sashi da ya isa layin haɗa FAG ya shirya don muhimmiyar rawar da zai taka.
Kammalawa: Daidaito a Matsayin Haɗin gwiwa
Nasarar samar da kejin masu ɗaukar hoto na FAG ta hanyar Ansix Tech ya fi ciniki ne kawai da aka yi da sarkar samar da kayayyaki; haɗin gwiwa ne da aka gina bisa sadaukarwa tare ga injiniyan daidaito. A cikin yanayin da masana'antun ke fuskantar matsin lamba mai ɗorewa don rage farashi, Ansix Tech ta nuna cewa ba a samun ainihin ƙima a cikin kayayyaki masu rahusa ko kuma cikin sauri, mafi haɗari. Madadin haka, an ƙera shi ta hanyar haɗin gwiwar fasaha mai zurfi, ƙirar hasashen yanayi, da ƙwarewar tsari.
Ta hanyar amfani da kwaikwayon don hana lahani, tsara ƙira don tsawon rai da sauri, da kuma zaɓar kayan aiki tare da daidaiton tiyata, Ansix Tech tana isar da abubuwan da suka dace da mafi girman ƙa'idodi na duniya yayin da take rage yawan kuɗin mallakar. Ta yin hakan, ba wai kawai suna yin kejin ɗaukar kaya ba ne; suna ba da damar motsi mai santsi, abin dogaro, da inganci wanda ke ƙarfafa masana'antar zamani - yana tabbatar da cewa a fannin kera kayayyaki masu inganci, inganci da tattalin arziki, idan aka yi musu jagora na ƙwararru, za su iya juyawa cikin cikakken jituwa.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi kejin haɗin gwiwa na FAG (INA), za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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