Tsarin ruwan fanka da allurar injinan famfo na injinan turbine
Tsarin ruwan fanka da allurar injinan famfo na injinan turbine
Ansix Fasaha Ta Canza Tsarin Samar da Turbine da Fan Blade Ta Hanyar Gina Injuna Mai Ci Gaba, Tana Inganta Rangwame Mai Muhimmanci
Sabbin kirkire-kirkire a fannin ƙira, kwaikwayon kwaikwayo, da injiniyan ƙira suna rage farashin kayan aiki yayin da suke ƙara inganci da aminci ga abokan cinikin sararin samaniya da masana'antu.
Ansix Tech, jagora a cikin hanyoyin ƙera allura mai inganci, yana sake fasalta kera muhimman abubuwa kamar ruwan fanka da ruwan turbine ta hanyar tsari mai haɗa kai tsaye wanda ke daidaita kwaikwayon ci gaba, mai ƙirƙira da kyau. Tsarin Motsa Jiki, da kuma kimiyyar kayan aiki mai tsauri. Tsarin mallakar kamfanin, wanda ya faro daga samfurin dijital zuwa ingantaccen samarwa, yana samar da aminci mara misaltuwa da raguwar farashi mai ban mamaki ga abokan cinikinsa na duniya a fannin sararin samaniya, makamashi, da kuma kera motoci.
Gidauniyar: Zaɓin Kayan Dabaru da Tsarin Samfurin Dijital
Tafiyar kowace Ansix Tech blade ta fara ne da zaɓin kayan aiki mai mahimmanci, shawara da ke nuna aiki, dorewa, da farashi.
"Muna aiki ne musamman a fannin robobi masu inganci da kuma haɗakar fiber," in ji Dr. Elena Vance, Shugabar Kimiyyar Kayan Aiki a Ansix Tech. "Ga ruwan turbine da ke buƙatar juriyar zafi mai kyau da kuma ingancin tsari, sau da yawa muna zaɓar polyphenylene sulfide (PPS) ko polyetheretherketone (PEEK). Ga ruwan fanka masu girma inda juriyar tasiri da kyakkyawan ƙarewar saman su ne mabuɗin, muna amfani da polyamides masu cike da gilashi (PA) ko polycarbonates (PC).".
Tsarin zaɓen yana da matuƙar haɗewa da ƙira ta dijital da kuma tabbatarwa. Ta amfani da software mai zurfi na nazarin kwararar mold, injiniyoyin Ansix suna kwaikwayon duka Alluran Ƙwararren ƘwararrenAna iya cire su gaba ɗaya kafin a yanke ƙarfe ɗaya. Wannan yana ba su damar gano da kuma gyara lahani kamar tarkon iska, layukan walda, da kuma sanyaya mara daidaito - matsalolin da a al'ada ke tasowa ne kawai a lokacin gwaji mai tsada.
"Matakin samfurin mu na kama-da-wane shine inda muke tabbatar da nasarar aikin da kuma ribar da zai samu," in ji Mark Chen, Babban Injiniyan Kwaikwayo. "Ta hanyar hasashen da kuma kawar da gazawa a fannin dijital, muna matsa lokacin ci gaba da kashi 40% kuma muna guje wa manyan kuɗaɗen da ke tattare da sake fasalin mold da tarkacen samarwa."
Zuciyar Kirkire-kirkire: Tsarin Gilashi Mai Ci Gaba da Masana'antu
Wannan tsari shine ginshiƙin nasarar Ansix Tech, wanda ke wakiltar haɗakar injiniyan daidaito da fasahar zamani.
Zaɓar Karfe da Ƙwarewar Masana'antu na Mold
Dangane da yanayin gogewar robobi masu ƙarfin zare, Ansix Tech ta ƙayyade ƙarfe masu tauri kamar H13 ko matakan ƙarfe na bakin ƙarfe. Waɗannan kayan suna jure wa miliyoyin zagayowar yayin da suke riƙe da juriya mai mahimmanci wanda zai iya zama matsewa kamar 0-0.02mm a cikin mahimman wurare kamar share ƙarshen ruwan wukake. Ƙarfin injinan kamfanin a cikin gida yana tabbatar da cewa waɗannan juriya ba wai kawai an tsara su ba, har ma an cimma su da aminci.
Tsarin Sanyaya Juyin Juya Hali don Ingantaccen Inganci
Babban abin da ke bambanta su shine aiwatar da hanyoyin sanyaya yanayi na 3D da Ansix Tech ta yi. Ba kamar hanyoyin da aka haƙa kai tsaye na gargajiya ba, waɗannan hanyoyin ruwa masu tsari suna yin kama da juna a kan tsarin yanayin ruwan wukake masu rikitarwa.
Kafin (Sanyaya ta Gargajiya): Sanyaya ta kai sama da kashi 70% na zagayowar daƙiƙa 52 na yau da kullun. Yanayin zafi mara daidaituwa ya haifar da warpage na wani ɓangare da tsawaitawar zagayowar.
Bayan (Ansix Conformal Cooling): An rage lokacin zagayowar zuwa daƙiƙa 36—ragewa da kashi 28%. Cirewar zafi iri ɗaya yana rage damuwa a cikin ciki da warpage, yana ƙara yawan amfanin sassan da suka dace da girma sosai.
Wannan kirkire-kirkire kadai zai iya samar da babban tanadi na shekara-shekara. Kamar yadda aka nuna a cikin wani bincike, wani tsari guda ɗaya zai iya samar da ƙarin riba na shekara-shekara sama da ¥378,000; haɓaka wannan a cikin ayyuka da yawa yana haifar da miliyoyin tasiri ga abokan ciniki.
Tsarin Guduwar Ruwa da Fitarwa Mai Ingantacce
An ƙera tsarin ƙofa da mai gudu don daidaitawa da ƙarancin asarar matsi. Ansix sau da yawa yana amfani da tsarin ƙofa mai kama da bawul ko tsarin hot-runner don tabbatar da cewa narkewar polymer yana cike tsarin ruwan wukake mai sarkakiya, siririn bango a lokaci guda daga wurare da yawa, yana hana layukan kwarara da kuma tabbatar da marufi mai yawa, iri ɗaya.
Fitar da tsarin ruwan wukake masu laushi, waɗanda galibi ba su da tushe wani ƙalubale ne da aka fuskanta tare da kirkire-kirkire. Ansix yana ƙera hanyoyin aiki na gefe da na ɗagawa masu inganci waɗanda ke shiga da kuma ja da baya ta atomatik yayin jerin buɗewar mold, suna sakin ɓangaren cikin tsabta ba tare da haifar da lalacewa ko sanya buƙatun shiga hannu ba.
Cin Nasara Kan Kalubalen Gyaran Allura
Tsarin musamman na ruwan wukake yana gabatar da matsaloli daban-daban waɗanda Ansix Tech ke da kayan aiki na musamman don shawo kansu.
Yaɗuwa da Kwanciyar Hankali: Yanayin ruwan wukake marasa daidaituwa, dogaye, da siririn da ba su dace ba yana sa su zama masu saurin juyawa saboda rashin daidaiton sanyaya ko raguwar kayan aiki. Haɗin Ansix na sanyaya daidai da kuma nazarin kwararar mold na rarraba raguwar girma yana ba da damar yin gyare-gyare kafin a yi amfani da shi a cikin ƙirar mold, yana magance waɗannan tasirin a tushen su.
Tsarin Zare da Ingancin Tsarin: A cikin kayan da aka ƙarfafa zare, daidaita zare yayin kwarara yana da mahimmanci. Rashin kyawun yanayin zai iya haifar da rauni. Ansix yana amfani da kwaikwayon ci gaba don hango alkiblar zare da daidaita hanyoyin shiga da kwarara daidai gwargwado, yana tabbatar da ingantaccen halayen injiniya a duk faɗin ɓangaren.
Kammalawar Fuskar: Duk wani lahani da ke kan saman ruwan wukake zai iya shafar aikin iska. Ta hanyar sarrafa sigogin aikin da kyau da kuma amfani da ƙarfe masu ƙyalli, Ansix yana ba da garantin kammala saman wanda galibi ba ya buƙatar bayan an sarrafa shi.
Al'adar Inganci da Ci gaba da Ingantawa
Kula da inganci ba mataki na ƙarshe ba ne, illa ɗabi'a ce da aka gina a cikin tsarin kera kayayyaki. Kowace ƙungiya tana fuskantar gwaje-gwaje masu tsauri da gwaje-gwajen aiki. Abubuwa masu mahimmanci, kamar waɗanda ake amfani da su a fannin jiragen sama, suna fuskantar gwaje-gwaje marasa lalatawa da gwaje-gwajen daidaita abubuwa masu ƙarfi don tabbatar da cewa suna aiki ba tare da wata matsala ba a ƙarƙashin yanayin aiki.
Neman ƙwarewa yana ci gaba ko da bayan an samar da samfura da yawa. Injiniyoyin Ansix suna ci gaba da nazarin bayanan samarwa don daidaita Tsarin Inganta Tsarin Molding na Allura, daidaita sigogi kamar riƙe bayanan matsi, lokutan sanyaya, da yanayin narkewa don ƙara matse ingancin da rage sawun carbon na kowane ɓangare da aka samar.
Isar da Aminci da Daraja
Cikakken ƙwarewar Ansix Tech a kan dukkan sarkar darajar masana'antar ruwan wukake—daga kimiyyar kayan aiki da tagwayen dijital zuwa fasahar mold mai juyi da kuma ingantawa ba tare da ɓata lokaci ba—ya sanya ta a matsayin fiye da mai samar da kayayyaki; abokin tarayya ne mai dabarun kirkire-kirkire. Ta hanyar sake fasalin tattalin arzikin ruwan wukake masu inganci, kamfanin ba wai kawai yana rage farashin kayan aiki ga abokan cinikinsa ba, har ma yana kafa sabbin ma'auni na masana'antu don inganci, aminci, da burin fasaha. A cikin wannan zamani da inganci ya fi muhimmanci, Ansix Tech tana ba da fifikon injiniya wanda ke ba abokan cinikinta damar haɓaka.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi molds na fan blade da allurar blade na fan turbine, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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