Gilashin da ke taimakawa wajen gyaran motoci don daidaita firam ɗin kekuna

Gilashin da ke taimakawa wajen gyaran motoci don daidaita firam ɗin kekuna

 

Bayan Jiha Mai Kyau: Yadda Ansix Fasaha tana sake fasalta firam ɗin babur masu sauƙi tare da gyaran gas

A cikin yanayin gasa na kayayyakin yara, babur ɗin daidaitawa ya zama babban abin da ake buƙata don ci gaban yara tun suna ƙanana. Yayin da buƙatar kasuwa ke canzawa zuwa ga mafi girman aiki, kamala mai kyau, da cikakken aminci, masana'antun suna fuskantar matsin lamba mai yawa don samar da firam ɗin da ba wai kawai suke da nauyi ga ƙananan yara ba har ma suna da ƙarfi don jure wa wahalar amfani da su na yau da kullun. Tsarin allurar gargajiya sau da yawa yana raguwa, yana gabatar da masu ƙira da wata matsala: ƙara girman bango don ƙarfi, kuma babur ɗin ya yi nauyi sosai; rage su, kuma kuna fuskantar haɗarin gazawar tsarin a ƙarƙashin nauyi mai ƙarfi.

 

Wannan shine gibin da injinan gyaran injinan da ke taimakawa wajen amfani da iskar gas suka cike, kuma kamfanoni kalilan ne ke tafiyar da wannan yanayi mai sarkakiya na fasaha tare da ikon Ansix Tech. Tare da sama da shekaru 28 na ƙwarewar masana'antu, Ansix Tech ta sauya daga injin gyaran injin gargajiya zuwa wani kamfanin samar da mafita na musamman, tana mai da hankali ne kawai kan ƙira da ƙera firam ɗin kekunan daidaitawa ta amfani da injin gyaran injin da ke taimakawa wajen amfani da iskar gas. Kwanan nan, kamfanin ya sanar da nasarar fara wani aiki mai muhimmanci ga wani kamfanin kera motoci na Turai, wanda ke da niyyar samar da tsarin kekunan daidaitawa na zamani wanda ke kafa sabbin ma'auni don rage nauyi da juriya ga tasiri.

 

Wannan labarin ya zurfafa cikin ƙwarewar injiniyan Ansix Tech, yana binciko yadda kamfanin ke amfani da tsarin ƙera kayan aiki da iskar gas don magance matsalolin masana'antu masu mahimmanci, tabbatar da inganci, da kuma rage farashi mai wahala ga abokan cinikinsa a duk tsawon lokacin da samfurin ke ɗauka - daga ƙirar samfuri da nazarin kwararar mold zuwa tabbatar da samar da kayayyaki da haɗuwa da yawa.

 

Amfanin Fasaha na Ansix: Magance Matsalar Ƙarfin Nauyi

Fara aikin Ansix Tech na baya-bayan nan ya samo asali ne daga wani takamaiman matsalar abokin ciniki: buƙatar rage amfani da kayan aiki da kashi 25% ba tare da rage ƙarfin firam ɗin don jure tasirin hawan yaro ba. Don daidaitaccen firam ɗin keke, wanda dole ne ya tallafa wa ƙarfin kuzari yayin da yake da isasshen haske ga yaro don ya motsa jiki, ƙalubalen injiniyanci yana da girma.

 

Ƙimar Ansix Tech ta dogara ne akan ikonta na amfani da ƙirar da aka taimaka wa iskar gas don cire ƙarfi daga nauyi. Ta hanyar allurar nitrogen mai ƙarfi a cikin polymer mai narkewa, tsarin yana ƙirƙirar tashoshi na ciki a cikin bututun firam. Wannan tasirin "ragewa" yana kiyaye tsarin tsarin da ake buƙata don tauri yayin da yake rage yawan filastik da aka yi amfani da shi sosai.

 

Duk da haka, ƙimar da Ansix Tech ta bayar ta wuce ilimin kimiyyar lissafi na tsarin. Kamfanin yana aiki a matsayin faɗaɗa ƙungiyar injiniyan abokin ciniki, yana kula da duk zagayowar rayuwa daga ra'ayi zuwa isarwa. Ga abokan ciniki, wannan yana nufin samun damar shiga ƙungiyar da ta ƙware wacce ta fahimci bambance-bambancen Tsarin Masana'antu (DFM). Ta hanyar haɗa hanyoyin iskar gas cikin ƙirar farko, Ansix Tech tana tabbatar da cewa ɓangaren ba wai kawai za a iya mold ba ne amma an inganta shi don kwararar iskar gas, yana kawar da zato wanda galibi ke addabar irin waɗannan ayyuka masu rikitarwa. Wannan yana kawar da haɗarin matakin haɓakawa, yana tabbatar da cewa sauyawa daga samfurin CAD zuwa samfurin zahiri ba shi da matsala.

 

Kimiyyar Kayan Aiki: Tushen Aiki

Nasarar kowace aikin gyaran da aka yi da iskar gas ya dogara ne akan zaɓin kayan aiki. Don daidaita firam ɗin kekuna, Ansix Tech ya fi ƙayyade Polypropylene (PP), kodayake zaɓin maki muhimmin shawara ne na injiniya.

 

A cikin sabon aikinsu, injiniyoyin Ansix Tech sun zaɓi wani PP mai yawan kwarara, wanda aka canza shi ta hanyar tasirin tasiri. Sharuɗɗan zaɓi sun dogara ne akan zurfin bincike na abubuwan da ke cikin sinadarai da halayen rheological:

 

Ma'aunin Gudun Narkewa (MFI): Ana buƙatar ƙarin MFI don gyaran da aka yi da iskar gas don tabbatar da cewa filastik mai narkewa zai iya motsawa cikin sauƙi ta hanyar gaban nitrogen, wanda ke ba da damar samar da ƙwanƙolin ramuka masu daidaito.

 

Juriyar Tasiri: Takamaiman matakin da aka zaɓa yana da ƙarfin tasirin Izod mai yawa a yanayin zafi mai ƙarancin zafi. Wannan yana da mahimmanci ga kekuna masu daidaitawa waɗanda za a iya amfani da su a waje a yanayi daban-daban, don tabbatar da cewa firam ɗin bai yi rauni ba.

 

Taurin Sinadarai: Yayin da iskar ke haifar da gurɓataccen iska, fatar waje mai ƙarfi dole ne ta kasance mai ƙarfi da ƙarfin lanƙwasa. Haɗin PP homopolymer/copolymer da aka zaɓa yana ba da taurin da ake buƙata don tsayayya da lanƙwasa yayin kusurwa.

 

Duk da cewa PP ita ce babbar hanyar daidaita farashi da aiki, Ansix Tech kuma tana tabbatar da sauran resin injiniya dangane da takamaiman buƙatun abokin ciniki, tana nazarin hulɗar da ke tsakanin danko na abu da shigar iskar gas don hana matsaloli kamar "yatsa" ko fashewar iskar gas mara tsari.

 

Zurfin Injiniyanci: Daga Gudun Mold zuwa Masana'antu

Yin cikakken tsarin babur mai amfani da iskar gas yana buƙatar ƙwarewa a fannin injiniyan mold. Ansix Tech tana amfani da tsari mai tsauri, mai matakai da yawa don tabbatar da cewa kayan aikin "ya dace da farko."

 

Binciken Guduwar Mold da Tsarin Masana'antu (DFM)

Kafin a yanke wani ƙarfe, Ansix Tech tana gudanar da cikakken nazarin kwararar Mold ta amfani da software na kwaikwaiyo na zamani. Don aikace-aikacen da ke taimakawa wajen amfani da iskar gas, wannan ba za a iya yin shawarwari ba. Kwaikwayon yana annabta inda nitrogen zai yi tafiya da zarar an yi allurar a cikin narkewar. Kamar yadda aka lura a cikin wallafe-wallafen fasaha, iskar gas koyaushe tana bin hanyar da ba ta da juriya sosai - tana kwarara zuwa wuraren da ke da zafi mai yawa da ƙarancin matsin lamba.

 

Don tsarin babur mai daidaitawa, Ansix Tech tana amfani da wannan bincike don sanya hanyoyin iskar gas a kan bututun ƙasa da bututun sama. Tsarin DFM yana tabbatar da cewa waɗannan hanyoyin suna da kyau. tef ɗinja daidai don jagorantar iskar gas da kuma hana "zubar iskar gas" (inda iskar gas ke shiga cikin yankunan da ba su da sirara, wanda ke haifar da ƙuraje a saman). Ta hanyar kwaikwayon "ɗan gajeren hoto" (cikewa kaɗan) na filastik da allurar iskar gas da ke biyo baya, ƙungiyar ta inganta gaban kwararar iska don kawar da layukan walda a wuraren da ke da matuƙar damuwa.

 

Muhimman Abubuwan da Za a Yi La'akari da su a cikin Tsarin Motsa Jiki

Tsarin mold don taimakon iskar gas ya bambanta sosai da ƙirƙirar mold na gargajiya. Ƙungiyar injiniya ta Ansix Tech ta mai da hankali kan muhimman fannoni da dama:

 

Tsarin Gudu da Ƙofar Gate: Tsarin yana amfani da tsarin gudu mai sanyi tare da bututun rufewa daidai. Wurin ƙofa yana da matuƙar muhimmanci; dole ne a sanya shi don tabbatar da cewa narkewar ta cika ramin daidai kafin a shigar da iskar. A wasu tsare-tsare, ana allurar iskar ta bututun injin, yayin da a wasu kuma, ana sanya takamaiman fil na iskar gas (allurai) a cikin ramin mold ɗin kanta.

 

Tsarin Allurar Iskar Gas: Don tsarin babur mai daidaitawa, Ansix Tech sau da yawa yana amfani da tsarin cikewa na ɗan lokaci. Ana cika ramin da ƙaramin narkewa da aka riga aka ƙayyade (yawanci kashi 70-80% na ramin), sannan a zuba iskar gas, ana tura ƙwanƙolin narkewa zuwa gaɓar da ba a cika ba.

 

Tsarin Sanyaya: Sanyaya yana da matuƙar muhimmanci don rage lokacin zagayowar da kuma sarrafa warpage. Tsarin wannan aikin ya haɗa da tsarin sanyaya mai mai inganci maimakon sanyaya ruwa na yau da kullun. Saboda sassan da ke taimakawa da iskar gas galibi suna da kauri daban-daban na bango, sanyaya iri ɗaya ƙalubale ne. Tsarin mai yana ba da damar samun kwanciyar hankali mai kyau na sarrafa zafin jiki, yana tabbatar da cewa sassan da ke cikin ramin sun yi sanyi daidai da sassan da ke da ƙarfi, yana rage raguwar bambanci da damuwa da ke raguwa.

 

Kalubalen Kera Mold da Injin

Ƙirƙirar wannan ƙirar da kanta shaida ce ta shekaru 28 na ƙwarewar Ansix Tech.

 

Zaɓin Kayan Aiki: Ga tushen mold da ramuka, Ansix Tech ta ƙayyade ƙarfe mai inganci na 738, wani ƙarfe mai tauri wanda aka riga aka yi masa tauri wanda aka san shi da kyawawan halayen gogewa da juriya ga tsatsa. Wannan yana da mahimmanci ga daidaiton firam ɗin kekuna, waɗanda ke buƙatar kammala saman da babu tsatsa don kiyaye kyawun sheƙi mai haske.

 

Tsarin Aikin Inji: Sarrafa hanyoyin iskar gas a cikin abubuwan da aka saka a cikin injin yana buƙatar injin CNC mai inganci. Dole ne a goge hanyoyin zuwa wani takamaiman yanayin saman don ba da damar iskar ta gudana ba tare da hayaniya ba. Tsarin haɗawa yana buƙatar haƙuri mai tsauri don tabbatar da cewa fil ɗin iskar gas sun rufe sosai akan matsin lamba mai yawa na allura; duk wani zubewa zai haifar da raguwar matsin lamba da kuma lalacewar ɓangaren.

 

Tsarin Fitar da Kaya: Saboda sassan da ke taimakawa wajen fitar da iskar gas na iya zama masu sauƙi da laushi nan da nan bayan fitar da kaya, an tsara tsarin fil ɗin fitar da kaya a hankali. Sau da yawa ana amfani da hannayen riga na fitar da kaya a kusa da wuraren da ke kan hanya don tura ɓangaren daidai ba tare da haifar da lalacewar sassan da ke da zafi ba.

 

Tabbatarwa da Inganta Tsarin Aiki: Tabbatar da Isarwa Ba Tare da Laifi Ba

Ga Ansix Tech, tabbatar da inganci mai tsauri ba abu ne da za a iya tattaunawa a kai ba a fannin hidimar abokan ciniki. A duniyar kayayyakin yara, aminci yana da alaƙa da aminci.

 

Tsarin Tabbatarwa

Tsarin tabbatarwa yana farawa da hotunan farko daga mold. Waɗannan sassan ana yin gwaje-gwaje da yawa:

 

CMM da 3D Scanning: An tsara firam ɗin ta hanyar dijital kuma an kwatanta shi da samfurin CAD na asali don tabbatar da daidaiton girma. Taimakon iskar gas wani lokacin na iya haifar da canje-canje masu sauƙi a cikin yanayin lissafi; Ansix Tech ta tabbatar da cewa ƙaura da lanƙwasa na Z-axis sun cika ƙa'idodin juriya da ake buƙata don haɗuwa a nan gaba tare da cokali mai yatsu da sandunan hannu.

 

Gwajin Inji: Ana yin gwaje-gwajen nauyi marasa motsi da gwaje-gwajen tasirin motsi. Ana duba sassan da ke da iskar gas musamman don tabbatar da cewa kauri bango ya yi daidai da ƙa'idodin injiniya.

 

Binciken Sassa-Sassa: Ana yanke firam ɗin lokaci-lokaci kuma ana goge su don duba hanyar iskar gas. Manufar ita ce a sami rami mai santsi, mai daidaito ba tare da "sassa-sassa-sassa" ko kauri mara daidaiton bango ba, wanda ke tabbatar da cewa ƙirar mai sauƙi ba ta haifar da rauni a ɓoye ba.

 

Inganta Tsarin Gyaran Allura

Ko da kuwa an yi amfani da tsari mai kyau, dole ne a yi amfani da tsarin sosai. Ansix Tech tana amfani da tsarin Design of Experiments (DOE) don daidaita sigogin da suka dace, tare da mai da hankali sosai kan inganci da kuma kula da farashi.

 

Zafin Narkewa: Yawanci ana saita shi tsakanin 230°C zuwa 250°C don matakin PP da aka yi amfani da shi, yana tabbatar da ingantaccen ruwa.

 

Matsi da Lokacin Jinkirin Gas: Ƙungiyar ta inganta jinkirin allurar iskar gas—lokacin da ke tsakanin ƙarshen allurar filastik da kuma fara allurar iskar gas. Jinkirin da ya yi gajere yana sa iskar ta hura ta cikin siraran fata; ya yi tsayi sosai, kuma filastik ɗin ya yi tauri sosai har iskar ba za ta iya shiga ba. Ana daidaita matsin lamba don tabbatar da cikakken rami ba tare da fashewar gaba da iskar gas ba.

 

Rage Lokacin Zagaye: Ta hanyar amfani da matsin iskar gas don lokacin tattarawa (maye gurbin matsin lamba na marufi/riƙewa na na'urar allurar), lokutan sanyaya suna raguwa sosai. Ansix Tech ta cimma lokacin zagayowar ƙasa da daƙiƙa 48.5 a kowane firam, babban riba mai inganci wanda ke fassara kai tsaye zuwa ƙananan farashin kowane ɓangare ga abokin ciniki.

 

Rage Farashi da Ƙarfafa Ƙarfin Dabaru

A cikin kasuwa inda riba ta yi ƙaranci, dabarun Ansix Tech na rage farashi shine babban abin da ke haifar da amincin abokan ciniki. Manufar kamfanin ita ce rage "kuɗaɗen da ake kashewa" da ke tattare da masana'antu, ta hanyar ba da waɗannan tanadi kai tsaye ga abokin ciniki yayin da ake inganta samfurin.

 

Rage Kudaden Kayan Aiki da Aiki

Tanadin Kayan Aiki: Tsarin da aka yi amfani da shi ta hanyar iskar gas yana amfani da ƙarancin resin. Don tsarin keken da aka saba amfani da shi, wannan yana haifar da raguwar nauyi (da kayan) daga kashi 20% zuwa 30% idan aka kwatanta da wani sashi mai ƙarfi. A cikin samar da babban adadi, tanadin da aka yi a cikin polypropylene kawai yana da yawa.

 

Ƙananan Matsawa: Saboda matsin iskar gas yana cike ɓangaren, ƙarfin matsewa da ake buƙata akan injin ƙera allura yana raguwa. Ansix Tech na iya sarrafa waɗannan kayan aikin akan ƙananan matsi masu amfani da makamashi, rage tasirin carbon da farashin amfani da ke tattare da samarwa.

 

Haɗin Kayayyaki: Ta hanyar ƙirƙirar siffofi masu rikitarwa masu zurfi a cikin hoto ɗaya, Ansix Tech ta kawar da buƙatar ayyuka na biyu ko haɗuwa da sassa da yawa. Ana ƙera fasaloli kamar maƙallan maƙallan hannu ko harsashin maƙallan ƙasa kai tsaye a cikin firam ɗin, wanda ke rage wahalar aiki da kayan aiki ga abokin ciniki.

 

Ƙara Ƙarfin Samarwa da Isarwa a Kan Lokaci

An tsara benen masana'antar Ansix Tech don sauƙin aiki da kuma yawan aiki. Ta hanyar inganta ƙirar tashar sanyaya da kuma daidaita tsarin da aka taimaka wa iskar gas, kamfanin ya kawar da bambancin ra'ayi. Wannan kwanciyar hankali yana ba da damar kera fitilun wuta da kuma tsara jadawalin da za a iya tsammani.

 

Don tabbatar da isarwa akan lokaci, Ansix Tech tana amfani da tsarin aiki mai tsari:

 

Tsarin Aiki na atomatik: Layukan samarwa suna da robots masu ɗaukar hoto ta atomatik waɗanda ke cire firam ɗin kuma suna gabatar da su don duba inganci.

 

Ka'idojin Tabbatar da Inganci: Tsarin sa ido a cikin tsari yana bin diddigin lanƙwasa matsin lamba na iskar gas a ainihin lokaci. Idan ƙaruwar matsin lamba ta kauce daga ƙa'ida, injin ɗin yana raba ɓangaren ta atomatik, yana tabbatar da cewa samfuran da suka dace ne kawai za su ci gaba da aiki a cikin marufi.

 

Maganin Marufi: Ganin cewa firam ɗin da aka gama dole ne su isa wurin haɗa kayan abokin ciniki cikin kyakkyawan yanayi, Ansix Tech ta tsara hanyoyin marufi na musamman. An ƙera raka'a da masu rabawa don hana lalacewar sufuri, don tabbatar da cewa ingancin kyawun da aka samu a cikin ƙera kayan an kiyaye shi ta hanyar sarkar jigilar kayayyaki.

 

Kwarewar Masana'antu: Tushen Aminci

Tare da sama da shekaru 28 a fannin masana'antu, Ansix Tech ta kawo wani hangen nesa na tarihi game da gyaran da aka yi da iskar gas wanda sabbin masu fafatawa ba za su iya daidaitawa ba. Kamfanin ya shaida ci gaban taimakon iskar gas daga wata fasaha ta musamman don madafun iko masu kauri zuwa wata dabara ta daidaito don siffofi masu rikitarwa kamar firam ɗin kekuna.

 

Wannan gogewa ta fassara zuwa ga amfani mai ma'ana: lokacin da Ansix Tech ta gabatar da rahoton DFM, abokan ciniki sun san cewa yana da goyon bayan shekaru da yawa na darussa da aka koya. Lokacin da ƙungiyar ta ba da shawarar wurin ƙofa ko sanya fil ɗin gas, yana dogara ne akan bayanan gwaji daga ɗaruruwan ayyuka masu nasara.

 

A cikin takamaiman firam ɗin babur mai daidaitawa, wannan ƙwarewa ta bayyana a cikin fahimtar yadda yaro ke hawa. Tashoshin iskar gas ba wai kawai ramuka ne da aka sanya ba bisa ƙa'ida ba; ƙarfafawa ne da aka ƙera waɗanda suka dace da abubuwan da ke haifar da damuwa na firam ɗin, suna tabbatar da cewa babur ɗin yana da aminci, dorewa, kuma yana da isasshen haske ga kowane yaro don ɗagawa da motsawa.

 

Kammalawa

Yayin da kasuwar kekunan daidaitawa ke ci gaba da buƙatar ƙarin ƙayyadaddun bayanai a ƙananan farashi, haɗin gwiwa tsakanin OEMs da masana'antun ƙwararru kamar Ansix Tech ya zama dole. Ta hanyar haɗa fasahar ƙira ta zamani mai amfani da iskar gas tare da ƙa'idodin tabbatarwa masu tsauri da kuma mai da hankali kan ingancin farashi, Ansix Tech ba wai kawai tana ƙera firam ba ne - suna ƙera mafita. Fara aikinsu na baya-bayan nan yana nuna wani muhimmin ci gaba a cikin shekaru 28, yana tabbatar da cewa tare da ƙwarewar da ta dace, yana yiwuwa a yi samfuran da suke da sauƙi, ƙarfi, da araha a lokaci guda. Ga abokan ciniki da ke neman hanyoyin magance sarkakiyar kera robobi na zamani, Ansix Tech tana tsaye a matsayin abokin tarayya wanda zai iya isar da aminci daga zane na farko zuwa motar jigilar kaya ta ƙarshe.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi Molding na Gas-Assisted Molding don Balance Bike Frames, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku zuwa gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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