Akwatin ƙwanƙwasa kayan aikin tiyata mai yawan zafin jiki da matsin lamba mai ƙarfi

Akwatin ƙwanƙwasa kayan aikin tiyata mai yawan zafin jiki da matsin lamba mai ƙarfi

 

An Sake Ƙirƙirar Maganin Tsaftacewa na Tiyata: Injiniyan Mold na Ansix Tech ya Rage Farashi da Ƙara Girma ƙa'idodi

Wata sabuwar hanyar da ake bi wajen kera mold na likitanci ita ce rage farashin samarwa da har zuwa kashi 30% yayin da ake biyan buƙatun tsaftacewa mafi tsauri. Sabon aikin Ansix Tech na akwatin tsaftace kayan aikin tiyata mai inganci ya nuna yadda injiniyanci da ƙira mai wayo ke kawo sauyi a cikin wani muhimmin ɓangare na kiwon lafiya na zamani.

 

A cikin yanayi mai cike da matsaloli na kiwon lafiya na zamani, akwatin tsaftacewa mai sauƙi shine babban kariya daga kamuwa da cuta. Waɗannan kwantena dole ne su jure wa sake zagayowar tururi mai ƙarfi a yanayin zafi sama da 135°C yayin da suke kiyaye cikakken daidaiton tsari da kwanciyar hankali. Tsawon shekaru, masana'antun sun sha fama da tsada da ƙalubalen fasaha na samar da waɗannan muhimman abubuwan.

 

Yanzu, Ansix Tech, jagora a cikin gyaran allurar daidai, ta sake fasalta ma'aunin. Ta hanyar kammala cikakken aiki don akwatin gyaran kayan aikin tiyata na zamani, kamfanin ya nuna tsarin kera kayan aiki na gaba wanda ke daidaita aiki mai tsauri tare da ingantaccen farashi mara misaltuwa. Wannan nazarin ya nuna yadda kimiyyar kayan aiki ta dabaru, mai kirkire-kirkire, ke aiki tukuru. Tsarin Motsa Jiki, kuma ingantattun hanyoyin aiki sun haɗu don samar da mafi kyawun ƙima a cikin sarkar samar da kayan aikin likita.

 

1 Babban Kalubale: Injiniyanci don Autoclave

Babban aikin akwatin tsarkake kayan aikin tiyata shine ya zama babban jirgi mai aminci ta hanyar tsarin autoclave mai tsauri. Yin amfani da autoclave yana sanya abubuwa su shiga cikin tururi mai cike da ruwa a kusan 121°C zuwa 135°C a ƙarƙashin matsin lamba na 15 zuwa 30 psi na tsawon lokaci. Wannan muhalli, wanda aka tsara don kawar da duk rayuwar ƙwayoyin cuta, yana da matuƙar wahala ga robobi.

 

Tebur 1: Bukatun Muhalli na Autoclave akan Abubuwan da ke cikin Roba

 

Saboda haka, umarnin aikin Ansix Tech ya kasance iri biyu: na farko, a ƙera wani abu mai iya samar da akwatuna waɗanda suka tsira daga dubban waɗannan zagayowar ba tare da gazawa ba; na biyu kuma, a rage farashin na'urar sosai don samar da kayan aikin tsaftacewa na zamani.

 

2 Zaɓin Kayan Dabaru: Tushen Aiki da Farashi

Babban ginshiƙin mafita na Ansix Tech shine tsarin zaɓen kayan da aka tsara da gangan kuma ƙwararru suka jagoranta. Bayan zaɓin gargajiya, ƙungiyar ta tantance ingantattun polymers waɗanda ke ba da kwanciyar hankali a cikin mawuyacin yanayi.

 

PEEK (Polyether Ether Ketone): Sau da yawa ana ɗaukarsa a matsayin zaɓi mafi kyau ga na'urorin da za a iya dasawa, PEEK yana ba da yanayin zafi mai kyau na ci gaba (har zuwa 250°C) da ƙarfin injina mai kyau. Duk da haka, tsadar kayan sa mai yawa ta kasance babban shinge ga akwati mai girma.

 

PSU (Polysulfone) & PEI (Polyetherimide): Waɗannan na'urorin thermoplastics masu aiki sosai sun samar da daidaito mafi kyau. Dukansu kayan suna da kyawawan halayen injiniya a cikin kewayon 150°C zuwa 220°C, suna da juriya ga harshen wuta, kuma suna nuna kyakkyawan kwanciyar hankali - wani muhimmin abu inda ake buƙatar haƙuri mai ƙarfi don tabbatar da rufewa mai kyau. Mafi mahimmanci, ana iya tsaftace su ta duk hanyoyin gama gari, gami da tururi, ethylene oxide, da gamma radiation.

 

Injiniyan darajar Ansix Tech ya fara aiki a nan. Ta hanyar yin bincike mai zurfi kan Gate Flow a gaba, ƙungiyar ta inganta ƙirar sassan don kera su da waɗannan kayan. Wannan ya ba da damar sassa masu sirara da daidaito ba tare da rage ƙarfi ba, wanda ke rage adadin resin mai tsada da ake buƙata kai tsaye ga kowane sashi - babban abin da ke haifar da rage farashin Bill of Materials (BOM).

 

*Tebur na 2: Muhimman Abubuwan da Za a Yi Amfani da su don Akwatunan Tsaftacewa Masu Zafi Mai Yawa*

 

3 Tsarin Zane: Daidaiton Kwaikwayo

Kafin a yanke wani ƙarfe, aikin ya rayu ne a duniyar dijital. Ansix Tech ta yi amfani da hanyar injiniya a lokaci guda, inda ta haɗa Zane don Masana'antu (DFM) da kuma Binciken Gudun Mold tun daga farkon matakai.

 

Haɗin gwiwar DFM: Injiniyoyi sun yi aiki kai tsaye tare da masu ƙira na abokin ciniki don inganta yanayin samfurin. Wannan ya haɗa da ƙara kusurwoyin zane don fitar da iska, inganta daidaiton kauri na bango don hana alamun nutsewa, da kuma ƙarfafa wuraren da ke da matuƙar damuwa a kusa da hinges da makulli. Wannan haɗin gwiwa mai ƙarfi ya kawar da canje-canje masu tsada na ƙirar tsakiyar aiki.

 

Cikakken Binciken Gudun Mold (MFA): Wannan shine muhimmin matakin kwaikwayon. Manhajar MFA ta annabta yadda PEI da PSU masu narkewa za su cika ramin mold. Ƙungiyar ta yi nazari:

 

Tsarin Cikawa: Tabbatar da daidaiton cikawa a lokaci guda don hana warpage.

 

Lokacin Sanyaya: Gano hanyoyin da suka fi tsayi na hanyar sanyaya don rage lokacin zagayowar.

 

Layukan Walda da Tarkunan Iska: Hasashen da kuma sake sanya wuraren da ba su da ƙarfi ko lahani a saman.

 

Ragewa da Warpage: Yi hasashen raguwar kayan daidai don ramawa a cikin ƙirar mold, tabbatar da cewa girman sassan ƙarshe cikakke ne.

 

Bayanan da aka samu daga MFA sun sanar da ƙirar mold kai tsaye, wanda ya haifar da dabarun kera kayayyaki na farko wanda ya guji gyare-gyare masu tsada da yawa na gwaji da kurakurai.

 

Injiniyan Mold Mai Ci Gaba 4: Gina Zuciyar Samarwa

Tsarin da kansa wani babban injiniya ne na daidaito, wanda ya haɗa da wasu mahimman tsarin da aka tsara don inganci, tsawon rai, da kuma ingancin sassa mafi kyau.

 

4.1 Zaɓin Karfe na Mold

Don ƙwanƙolin da ramin da ke samar da akwatin, Ansix Tech ta zaɓi ƙarfen da aka riga aka taurare (kamar DIN 1.2085 ko makamancin haka). Waɗannan ƙarfe suna ba da:

 

Babban ƙarfin gogewa: Don saman mai sheƙi da sauƙin tsaftacewa da ake buƙata a cikin na'urorin likitanci.

 

Mafi Girman Juriya ga Tsatsa: Yana da matuƙar muhimmanci don tsayayya da danshi mai ɗorewa daga hanyoyin sanyaya ruwa da kuma yuwuwar tsaftace tsatsa.

 

Kyakkyawan juriya ga lalacewa: Don tabbatar da kwanciyar hankali a kan ɗaruruwan dubban zagayowar.

 

4.2 Tsarin Sanyaya Juyin Juya Hali

Sanyaya yawanci yana cinye fiye da rabin lokacin zagayowar gyaran allura. Ansix Tech ta aiwatar da tsarin sanyaya mai tsari na 3D - fasahar canji. Ba kamar hanyoyin gargajiya da aka haƙa madaidaiciya ba, hanyoyin sanyaya masu tsari suna bin ainihin yanayin yanayin sassan a nesa mai kusan-kusa.

 

Sakamakon: Cire zafi mai inganci da daidaito. Wannan yana kawar da "wurare masu zafi" waɗanda ke haifar da sanyaya daban-daban, babban tushen warpage na ɓangare da damuwa na ciki. Ga abokin ciniki, ya fassara kai tsaye zuwa raguwar lokacin sanyaya da kashi 25-40% da kuma ƙaruwa mai dacewa a cikin fitarwar samarwa a kowace awa.

 

4.3 Tsarin Gudu, Ƙofa, da Tsarukan Fitar da Kaya

Tsarin Mai Gudu Mai Zafi: Manhaja mai sarrafa zafi tana ajiye robobin da aka narke daga bututun injin zuwa ƙofar rami. Wannan yana kawar da tarkacen mai ƙarfi na mai gudu mai sanyi da ke da alaƙa da tsarin gargajiya, wanda ke haifar da tanadin kayan aiki na kashi 15-25%.

 

Kula da Ƙofar Bawul: Ana buɗe ƙofofin da aka nuna a fili kuma ana rufe su a jere domin tabbatar da daidaiton cikewa da kuma kawar da bargon ƙofa a saman da ake gani.

 

Tsarin Fitar da Kaya: Haɗin fil ɗin fitar da kaya, hannayen riga, da kuma na'urorin iska da aka sanya a cikin dabara suna tabbatar da cewa manyan sassan da ke da siffar akwati suna fitowa daga cikin injin cikin sauƙi kuma ba tare da ɓarna ba.

 

5 Tafiyar Masana'antu da Tabbatarwa

5.1 Tabbatar da Tsarin Samfura da Tsarin

Kafin a yi cikakken ƙira a kan tsarin ƙira, Ansix Tech ta yi amfani da resin bugu na 3D mai zafi don samar da samfuran aiki. An yi wa waɗannan na'urorin gwajin autoclave na gaske, wanda ya tabbatar da aikin ƙirar a ƙarƙashin matsin lamba kuma ya ba da damar yin gyare-gyare na ƙarshe. Wannan matakin ya kawar da haɗarin aikin kafin manyan kuɗaɗen jari.

 

5.2 Injin Daidaito da Kalubale

ƙera mold ya ƙunshi injin niƙa CNC mai inganci, EDM (Na'urar Fitar da Wutar Lantarki), da kuma haƙa rami mai zurfi. Babban ƙalubalen shine ƙera siffofi masu rikitarwa na hanyoyin sanyaya yanayi. Haɗin gwiwar Ansix Tech da masu samar da kayan ƙari na musamman ya zama dole a nan. Binciken da aka yi a cikin tsari ya tabbatar da cewa kowane sashi ya cika daidai gwargwado, sau da yawa cikin ±0.01mm, da ake buƙata don cikakken hatimi.

 

5.3 Inganta Tsarin Gyaran Allura

Hotunan farko daga sabon tsarin sune kawai farkon. Masu fasaha na Ansix Tech sun aiwatar da Tsarin Gwaje-gwaje (DOE) don inganta tsarin samarwa. Sun bambanta mahimman sigogi na tsari - zafin narkewa, saurin allura, matsin lamba na marufi, da lokacin sanyaya - don nemo cikakkiyar "wuri mai daɗi" wanda ke samar da mafi kyawun sassa a cikin ɗan gajeren lokacin zagayowar. Wannan hanyar kimiyya ta kasance mai daidaito da inganci don samar da taro.

 

6 Inganci Mai Sauri da Sauri Mai Kyau

Inganci ba za a iya yin sulhu a masana'antar likitanci ba. Ana yin aikin Ansix Tech a cikin ɗakin tsafta na ISO Class 8 mai takardar sheda don hana gurɓatawa. Ana sa ido kan kowace aikin samarwa tare da Kula da Tsarin Kididdiga (SPC), yana bin diddigin ma'auni masu mahimmanci a ainihin lokaci. Ana iya gano kowane akwatin tsaftacewa ta hanyar lambobin fili na musamman, yana tallafawa cikakken bin ƙa'idodin tsarin ingancin ISO 13485 da FDA 21 CFR Part 820.

 

Domin hanzarta lokacin zuwa kasuwa, Ansix Tech ta haɗa matakin marufi na ƙarshe cikin tsarin aikin. Ta amfani da hanyoyin magance matsalolin aiki na Ƙarshen Layi (EOL), ana ƙirga akwatunan da aka gama ta atomatik, a haɗa su da takardu, sannan a naɗe su a cikin kayan kariya masu tsabta tare da lakabin barcode don adana kaya da jigilar kaya marasa matsala.

 

*Tebur na 3: Muhimman Abubuwan da Suka Faru a Aiki da kuma Lokacin da Ake Saukar da Kasuwa*

Kammalawa 7: Isarwa da Ƙima fiye da Ƙirƙirar

Aikin akwatin tsaftacewa na Ansix Tech ya fi nasarar masana'antu; tsari ne na kera na'urorin likitanci masu inganci. Ta hanyar amfani da ƙwarewar kayan aiki mai zurfi, amfani da fasahohin zamani kamar sanyaya yanayi, da kuma tilasta al'adar daidaito da inganci, Ansix Tech ta cimma babban maƙasudi biyu: samar da mafi kyawun samfuri wanda ke rage jimlar farashin mallakar abokin cinikinsu sosai.

 

Ana samun tanadi a matakai da dama: farashin kayan aiki ta hanyar zaɓar resin mai hankali da rage sharar gida; farashin samarwa ta hanyar saurin lokacin zagayowar da kuma yawan amfanin ƙasa; da kuma farashin zagayowar rayuwa ta hanyar tabbatar da dorewar mold da kuma amincin samfurin. A cikin masana'antar da matsin lamba na farashi da buƙatun inganci ke ƙaruwa koyaushe, Ansix Tech ta nuna cewa ta hanyar ƙirƙira da ƙwarewa, yana yiwuwa a samar da ƙima mafi girma ba tare da yin sulhu ba—tabbatar da cewa masu samar da kiwon lafiya a duk duniya suna da damar samun ingantattun kayan aikin ceton rai da suke buƙata.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi akwatin gyaran kayan aikin tiyata mai zafi da matsin lamba, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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