Injin Ice cream mai haske murfin mold
Injin ice cream mai haske cSama da Mould
Ansix Fasaha Ta Sake Bayyana Kyau a Tsarin Gina Allura Mai Inganci Ta Hanyar Tsarin Murfin Injin Ice Cream Mai Dabara
A cikin duniyar da aka tsara ta hanyar yin allurar da ta dace, samar da wani abu mai haske mara aibi galibi ana ɗaukarsa a matsayin kololuwar sana'ar. Ga wani babban kamfanin kera kayan aiki na duniya, ƙalubalen ya bayyana sarai: ƙirƙirar murfin mai girma, mai haske don sabon layin injunan ice cream na kasuwanci waɗanda ba wai kawai sun kasance cikakke ba, har ma sun dace da farashi don samar da kayayyaki masu yawa. Wannan aikin ya buƙaci abokin tarayya wanda zai iya sarrafa tafiya mai rikitarwa daga ƙirar dijital zuwa ɓangaren zahiri tare da tsauraran kimiyya da fasahar masana'antu. Shiga Ansix Tech, wanda cikakkiyar hanyarsa ta aikin injin ice cream mai haske ta nuna tsarin nasara a cikin abubuwan filastik masu ƙarfi da gani sosai.
- Mataki na Ɗaya: Tsarin Tushe da Tabbatar da Samfurin
Aikin ya fara ne da zurfafa cikin tsarin samfurin 3D. Murfin, babban harsashi mai zurfi, ya buƙaci haske mai kyau da juriya ga tsaftacewa akai-akai ta amfani da sinadarai da gogewa. Injiniyoyin Ansix sun gano manyan ƙalubale nan da nan: hana alamun kwarara, rage damuwa a cikin gida don guje wa birefringence (ɓarna ta gani), da kuma tabbatar da cewa saman ba shi da karce.
Ta hanyar amfani da ci gaban CAD, ƙungiyar ta ƙirƙiri samfuran farko ta amfani da acrylic mai inganci (PMMA) don tabbatar da tsari da dacewa cikin sauri. Wannan matakin yana da mahimmanci don tattara ra'ayoyi da wuri daga layin haɗa abokin ciniki, yana tabbatar da cewa murfin ya haɗu ba tare da matsala ba tare da chassis na ƙarfe na injin da abubuwan ciki. A lokaci guda, matakin kwaikwayon ya yi aiki azaman dakin gwaje-gwaje kai tsaye don lura da yiwuwar wuraren matsala a cikin rushewa, idan aka yi la'akari da faffadan yanayin ɓangaren, mai faɗi.
- Kimiyyar Zaɓin Kayan Aiki
Zaɓin kayan aiki muhimmin mataki ne na farashi da aiki. Duk da cewa polycarbonate (PC) yana ba da ƙarfi mai kyau, mafi girman farashi da sauƙin kamuwa da tsagewar damuwa daga wasu masu tsaftacewa sun sa ya zama mara kyau. Injiniyoyin Ansix Tech, waɗanda ke amfani da hanyar zaɓin kayan da aka dogara da zagayowar rayuwa, sun kimanta ƙa'idodin aiki, fasaha, da tattalin arziki don ba da shawarar mafi kyawun polymer.
Zaɓin ƙarshe shine na'urar Styrene Acrylonitrile (SAN) copolymer mai yawan kwarara. Wannan kayan yana ba da daidaito na musamman na kaddarorin da ke da mahimmanci don aikace-aikacen:
Hasken gani da tauri: Yana isar da haske kamar gilashi da kuma tauri a tsarin da ake buƙata.
Juriyar Sinadarai: Yana da matuƙar juriya ga mai, kitse, da sabulun wanke-wanke da ake amfani da su a wuraren da ake samar da abinci.
Kwanciyar Hankali: Yana kiyaye daidaiton girma a yanayin zafi da aka fuskanta kusa da silinda mai daskarewa.
Ingancin Farashi: Ya fi na PC arha sosai, yana ba da gudummawa kai tsaye ga rage farashin kayan aikin abokin ciniki ba tare da yin watsi da aiki mai mahimmanci ba.
Ga aikace-aikacen da ƙarin juriya ga tasiri zai iya zama buƙatarsu a nan gaba, ƙungiyar injiniyan ta kuma shirya wani bincike na madadin Polystyrene (PS), tana mai lura da irin wannan haske amma bambancin hanyoyin injiniya.
Binciken Kayan Kwatantawa don Murfin Gaskiya
- Kwaikwayon Dijital: Nazarin Flow na Mold (DFM)
Kafin a yanke duk wani ƙarfe, Ansix Tech ta gudanar da gwaje-gwajen Moldflow mai zurfi. Wannan matakin samfurin dijital shine inda ake gano matsalolin masana'antu kuma a kawar da su ta hanyar amfani da na'urar.
Tsarin Cikawa & Layukan Walda: Masu sharhi sun kwaikwayi kwararar SAN mai narkewa don tabbatar da cikawa iri ɗaya, wanda zai hana kwararar kwarara ko layukan walda a wurare masu mahimmanci na gani.
Inganta Wurare Masu Ƙofa: Kwaikwayon ya gwada wurare da yawa na ƙofofi don nemo wurin da ya samar da mafi santsi cikewa yayin da yake ba da damar sassautawa cikin sauƙi ba tare da lalata saman ba. Daga ƙarshe an zaɓi ƙofar jirgin ruwa mai ƙarƙashin ruwa don raba ta atomatik.
Binciken Sanyaya & Yaƙi: Manhajar ta yi hasashen lokutan sanyaya da yuwuwar yaɗuwa saboda rashin daidaiton raguwa. Wannan bayanan ya sanar da ƙirar tsarin sanyaya mai tsari kai tsaye don tabbatar da cire zafi iri ɗaya.
Kimanta Ƙarfin Matsewa: Hasashen daidai na tan da ake buƙata ya ba da damar zaɓar injin ƙera allura mai girman da ya dace, don guje wa amfani da makamashi mai yawa akan injin da ke da ƙarfi sosai.
- Injiniyan Daidaito: The Tsarin Motsa Jiki Tsarin zane
Tsarin mold ya fassara duk wani bincike da aka yi a baya zuwa kayan aiki mai ƙarfi, wanda aka shirya don samarwa.
Tsarin Mold & Rushewa: An yi amfani da tsarin mold mai "faranti uku" don sauƙaƙe cire tsarin gudu ta atomatik daga ɓangaren. A mahimmanci, don guje wa duk wani alamun shaida a saman haske, an tsara tsarin fitar da "faranti mai turawa" mai cikakken kewaye maimakon fil ɗin fitar da ƙwanƙwasa ɗaya. Wannan yana tabbatar da cewa an tura dukkan ɓangaren a hankali kuma daidai gwargwado daga tsakiya.
Zaɓin Karfe: Don ramukan mold da cores, Ansix ya zaɓi ƙarfe mai kyau mai goge bakin ƙarfe (misali, S136 / 420SS). Wannan matakin yana bayar da:
Ingantaccen Gyaran Madubi: Yana da mahimmanci don cimma saman gani mara lahani.
Babban Juriya ga Tsatsa: Yana da matuƙar muhimmanci a jure wa danshi daga tsarin sanyaya da kuma hana tabon tsatsa wanda zai iya haifar da lahani ga ƙurajen baki.
Dorewa: Yana tabbatar da tsawon rayuwar samarwa ga wannan babban aikin.
Tsarin Sanyaya – Zuciyar Inganci: Don sarrafa lokacin zagayowar da ingancin wani ɓangare, Ansix ya tsara da'irar sanyaya mai tsari mai sassa daban-daban. Ciki ya haɗa da ƙirar "mai sanyaya baffle", ta amfani da faranti na ƙarfe masu kusurwa don jagorantar kwararar ruwa kusa da saman ƙira. Kogon yana amfani da tsarin "tashar karkace" don daidaita sanyaya a faɗin babban yankin saman. Wannan ingantaccen sanyaya shine babban abin da ke haifar da rage lokacin zagayowar, babban abin da ke haifar da farashin kowane ɓangare.
Ƙofar Shiga da Fita: Ƙofar ƙarƙashin ruwa, wacce aka sanya a gefen da ba shi da mahimmanci, tana ba da damar rabuwa mai tsabta da atomatik. An yi amfani da hanyar sadarwa ta ƙananan ramuka masu daidaito, waɗanda zurfinsu bai wuce 0.02mm ba, a ƙarshen wuraren cikewa don ba da damar iskar da ta makale ta fita ba tare da haifar da walƙiya ba, don hana lahani kamar ƙonewa ko gajerun harbi.
- Cin Nasara Kan Kalubalen Masana'antu da Sarrafawa
Matakin kera mold ya gabatar da nasa ƙalubale. Yin amfani da manyan saman ramin da ke da santsi yana buƙatar kayan aikin CNC na zamani da dabarun gogewa na ƙwararru daga ƙwararrun ma'aikata. Duk wani gogewa ko rami mai sauƙi za a sake yin shi a kowane ɓangare.
A lokacin gwajin farko (T1), ƙungiyar ta gamu da lahani guda biyu masu haske:
Alamun Busawa (Zurfa): Yana faruwa ne sakamakon danshin da ke cikin resin ko ƙwayoyin da ke canzawa. Aikin gyara ya haɗa da aiwatar da tsauraran ka'idojin busarwa na tsawon awanni 4 ga ƙwayoyin SAN a zafin jiki na 80°C da kuma daidaita saitin cire matsi (tsoka-baya) akan sukurori.
Layukan Gudawa: Tsarin da ake gani da ke fitowa daga ƙofar. An warware wannan ta hanyar daidaita yanayin saurin allurar - aiwatar da saurin ɗaukar hoto na farko don kammala kashi 95% na cikawa, sannan a bi shi a hankali, matakin matsewa mai ƙarfi don kawar da layuka da kuma tattara ɓangaren daga raguwa.
- Tsarin Gyaran Allura Mai Kyau don Farashi da Inganci
Inganta tsarin Ansix ya mayar da hankali kan ginshiƙai biyu: inganci da daidaito.
Inganci (Mai Haɓaka Farashi): Ta hanyar amfani da ingantaccen tsarin sanyaya, ƙungiyar ta rage lokacin sanyaya ta hanyar tsari har sai sun kai ga mafi ƙarancin iyaka kafin a sami raguwar sassan. Wannan ya ƙara yawan sassan da ake samarwa a kowace awa. Bugu da ƙari, aiwatar da tsarin duba gani ta atomatik ya rage farashin aiki kuma ya kawar da kuskuren ɗan adam a cikin duba inganci.
Daidaito (Mai Inganta Inganci): An ɗauki wata hanya mai ƙarfi ta gyaran kimiyya. An rubuta muhimman sigogin tsari - gami da lokacin cikawa, matsin lamba na canja wuri, girman matashin kai, da lokacin sanyaya - kuma an sarrafa su a cikin tagogi masu kunkuntar. Wannan ya tabbatar da cewa ɓangaren 500,000 yayi daidai da ɓangaren 5,000.
- Kulawa da Tabbatar da Inganci Daga Ƙarshe Zuwa Ƙarshe
An saka inganci a kowane mataki, daidai da ƙa'idodin ISO 9001: 2015. An ba da takardar shaidar rukunin resin SAN masu shigowa. A lokacin samarwa, kowane aiki ya yi bincike na farko ta hanyar auna ma'auni masu mahimmanci tare da injunan aunawa masu daidaitawa (CMM). An yi bincike mai mahimmanci daga kowane rukunin samarwa don:
Lalacewar gani: Ƙarfin haske mai ƙarfi don karce, kumfa, ko haɗa abubuwa.
Kayayyakin gani: Amfani da na'urar auna haze don haske.
Daidaito Mai Girma: Akan tsarin CAD na farko.
Samfurin da aka rufe, wanda abokin ciniki ya sanya wa hannu, ya zama babban abin da za a iya amfani da shi wajen amincewa da kyawunsa.
- Marufi da jigilar kayayyaki cikin sauri
Ganin cewa murfin da ke da haske yana da sauƙin kamuwa da ƙura, Ansix ta tsara marufi na musamman. An raba kowane murfin da wani layin kumfa mai narkewa, wanda ba ya yin ƙaiƙayi a cikin kwalaye daban-daban. An kuma gwada marufin don juriya ga faɗuwa don tsira daga abubuwan da ake amfani da su a duniya.
Domin cimma matsayar da abokin ciniki ke yi wajen zuwa kasuwa, an gudanar da aikin bisa tsarin injiniya na lokaci guda. Kera mold, samo kayan aiki, da kuma haɓaka ka'idojin inganci sun ci gaba a jere bayan yarjejeniyar DFM, inda aka matse lokacin jagora da aka saba da shi da kimanin kashi 35%.
- Amfanin Fasaha na Ansix: Samar da Aminci da Daraja
Nasarar aikin murfin injin ice cream shaida ce ga falsafar Ansix Tech ta gaba ɗaya. Kwarewarsu a fannin ya koyar da cewa ainihin ƙimar ba wai kawai game da farashin mold ba ne, har ma game da Jimlar Kudin Mallaka (TCO) ga abokin ciniki. Ta hanyar zaɓar SAN akan PC da dabarun, sun samar da tanadin kuɗi nan take. Ta hanyar ƙirƙirar mold don ingantaccen sanyaya, sun rage lokacin zagayowar - mafi mahimmancin farashin canzawa a cikin ƙera allura. Ta hanyar gina kayan aiki mai ƙarfi, mai jure tsatsa, sun tabbatar da tsawon rai na samarwa tare da ƙarancin lokacin aiki don gyarawa.
Wannan aikin ya nuna yadda Ansix Tech ke canza ƙalubalen ƙira mai sarkakiya zuwa ingantattun hanyoyin samar da kayayyaki masu inganci. Ba wai kawai suna samar da tsari mai kyau ba ne; suna samar da tsarin samarwa wanda aka tsara don inganci, inganci, da kuma nasarar abokan ciniki a kasuwa.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi injin Ice cream mai haske, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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