Mold na iska mai fitar da iska a cikin kayan aiki
Mold na iska mai fitar da iska a cikin kayan aiki
Ingancin Injiniya a Motsi: Yadda Ansix Fasaha ta ƙware a fannin haɗakar iska mai ƙarfi
Daga CAD zuwa Abokin Ciniki: Zurfi a cikin Sashen Injin Fitar da Fitilar Kayan Aiki
A cikin duniyar da ke da gasa sosai a cikin kayan aikin mota, iskar iska mai sauƙi a cikin panel ɗin kayan aiki wani babban abu ne mai rikitarwa. Dole ne ya juya cikin sauƙi, ya jagoranci iskar iska a hankali, ya jure wa shekaru da yawa na amfani, kuma ya yi kama da babu matsala - duk yayin da ake ƙera shi don tsabar kuɗi. Ga masu kera mold, wannan yana wakiltar ɗaya daga cikin ƙalubale mafi girma: ƙirƙirar kayan aiki wanda zai iya samar da waɗannan abubuwan masu rikitarwa da daidaito. Babban jagoran wannan shine Ansix Tech, ƙwararre wanda tsarin aikinsa na tsarin aikin mold na air vent na panel ɗin kayan aiki ya nuna yadda ci gaban injiniyanci da haɓaka tsarin dabaru zai iya isar da aminci da ƙima ga masu samar da motoci na duniya.
Muhimmancin Daidaito: Dalilin da yasa Molds na Iska ke Rarrabuwa a Matsayinsu
Ba kamar sauran abubuwan filastik ba, hanyar iska tana aiki ne a lokacin da ake haɗa ta, wanda galibi ana samar da shi ta hanyar amfani da na'urori masu yawa.Molding na Harbi Tsarin aiki. Ruwan ruwansa dole ne ya yi juyawa a kan sandunan da aka ƙera a cikin gida, wanda ke buƙatar haƙuri sosai har hanyoyin gyaran gargajiya sun lalace. Babban ƙalubalen yana cikin raguwar bambancin rabe-raben; ramin shaft a wani ɓangare da kuma shaft ɗin tallafi a ɗayan dole ne a ƙera su da daidaito har su dace kuma su yi aiki daidai lokacin da aka haɗa su, ba tare da an yi musu aiki bayan an gama su ba. Duk wani lahani - layin walda da ake gani, alamar ja daga fitarwa, ko iskar gas da aka makale da ke haifar da ƙonewa - ba za a yarda da ɓangaren ba. Ansix Tech tana magance wannan ba a matsayin aikin kera mai sauƙi ba, amma a matsayin aikin injiniya mai haɗaka, inda kowane shawara daga kimiyyar kayan abu zuwa marufi na ƙarshe an inganta shi don aiki da farashi.
Mataki na 1: Tsarin Tushen - Zaɓin Kayan Aiki Mai Hankali
Tafiyar ta fara tun kafin a yanke ƙarfe. Ansix Tech tana amfani da tsari mai tsauri, mai tsari iri-iri na zaɓin resin filastik da kuma tsarin da aka yi amfani da shi wajen yanke ƙarfe. Karfe Mai Motsawa, wata hanya da aka tallafa da littattafan injiniya da aka kafa.
Zaɓin Resin: Daidaita Aiki da Tattalin Arziki
Ga hanyar fitar da na'urar lantarki ta yau da kullun, injiniyoyin Ansix galibi suna ƙayyade ABS mai yawan kwarara, wanda aka gyara tasirinsa (Acrylonitrile Butadiene Styrene), kamar matakin PA-737. Ana zaɓar wannan kayan ta hanyar kimantawa mai tsari:
Aiki: Yana ba da kyakkyawan daidaito na tauri, juriya ga tasiri, da kuma kammala saman da ya dace.
Tsarin sarrafawa: Faɗin tagar sarrafawa (zafin narkewa ~ 250–270°C) yana ba da damar yin gyare-gyare mai ɗorewa.
Kudinsa: A matsayinsa na polymer na injiniya na yau da kullun, yana ba da kyawawan halaye ba tare da farashin ƙimar filastik na musamman ba.
A cikin aikace-aikacen ci gaba da suka haɗa da ƙera abubuwa masu harbi biyu don jujjuyawar ruwan wukake, zaɓin ya zama mafi rikitarwa. Kamar yadda aka yi bayani dalla-dalla a cikin takardar izinin mallakar irin wannan tsari, resin na farko da na biyu na iya zama daga dangin polymer iri ɗaya, amma ana shigar da ƙari a cikin resin na farko don danne raguwarsa da gangan yayin sanyaya. Wannan rashin daidaiton injiniya yana tabbatar da cewa ramin shaft ya kasance mai daidaito, yayin da shaft ɗin da aka ƙera na biyu zai iya raguwa akai-akai, yana ƙirƙirar cikakkiyar dacewa, mai motsi kyauta ba tare da daidaitawa da hannu ba.
Karfe Mai Motsa Jiki: Gina Kayan Aikin
Modulation ɗin da kansa jari ne da ake sakawa, kuma kayansa suna ƙayyade tsawon rayuwarsa, aikinsa, da kuma kuɗin kulawa. Zaɓin Ansix Tech yana ƙarƙashin buƙatun saman sassa da tsawon rai. Ga molds na iska, waɗanda ke buƙatar gogewa mai yawa da cikakkun bayanai masu rikitarwa, ƙarfe mai tauri kamar S136 ko makamancinsa shine mizani ga rami da zuciyarsa. Ingancin gogewarsa da juriyarsa ga tsatsa yana tabbatar da cewa ɓangaren yana da tsabta a kan ɗaruruwan dubban zagayowar.
Duk da haka, ainihin ƙirƙira yana cikin ma'aunin dabaru. A yankunan da ke fuskantar tarkon iskar gas—kamar haƙarƙari masu zurfi, ƙarshen ruwan wukake, da ƙarshen hanyoyin kwarara—Ansix Tech ta haɗa ƙarfe mai ramuka na PM35-7. Wannan "ƙarfe mai numfashi," tare da hanyar sadarwa iri ɗaya ta ƙananan ramuka (diamita 5-20µm), tana aiki azaman babban hanyar iska mai rarrabawa. Yana ba da damar iska da iskar gas da aka makale su tsere ta cikin ƙarfen da kanta, kusan yana kawar da ƙonewa da gajerun harbi yayin da yake kare saman ramin da aka goge daga injinan iska na gargajiya.
Tebur 1: Zaɓin Maɓalli na Kayan Aiki don Tsarin Mold na Iska
Mataki na 2: Tabbatarwa ta Intanet - Tsarin Kwaikwayo
Da kayan da aka zaɓa, Ansix Tech ta shiga duniyar dijital, tana amfani da kwaikwayon don yin hasashen da kuma kammala aikin ƙirar.
Binciken Gudun Mold: Hasashen Guduwar
Ta amfani da manhajoji kamar Autodesk Moldflow, ana ƙirƙirar tagwayen tsarin dijital na mold. Injiniyoyi suna nazarin tsarin cikawa, buƙatun matsin lamba, da ingancin sanyaya iska. Don hanyar iska, babban burin shine rage layukan walda a wuraren da ake iya gani da kuma tabbatar da daidaiton cikawa don hana yaɗuwa. Kwaikwayon yana gano wurare mafi kyau na ƙofa - sau da yawa ƙaramin jirgin ruwa ko ƙofar da za a iya ganowa don ba da damar cirewa ta atomatik kuma ba tare da barin wata alama a saman kyau ba.
Kwaikwayon Ci Gaban Fitar da Jini da Tsarin Gine-gine
Wataƙila mafi mahimmancin kwaikwayon ƙirar iska yana mai da hankali kan fitar da iska. Siraran ruwan wukake masu zurfi suna da babban yanki a saman da ke hulɗa da mold, suna haifar da tsotsa da gogayya mai mahimmanci. Ta amfani da bayanai daga Moldflow akan raguwa da sanyaya, injiniyoyin Ansix suna yin nazarin abubuwa masu iyaka (FEA) a cikin kayan aiki kamar ANSYS don kwaikwayon abin da ya faru na fitar da iska.
Suna tsara yadda juriyar rushewa ke yaduwa a faɗin ɓangaren. Wannan bincike yana sanar da kai tsaye lamba, girma, da kuma wurin da aka sanya fil ɗin ejector. Manufar ita ce a yi amfani da ƙarfin ejection daidai gwargwado don hana lanƙwasawa ko "alamun damuwa fari" a kan ruwan wukake masu laushi. Kamar yadda aka nuna a cikin bincike, wannan hanyar da aka yi amfani da ita wajen kwaikwayon za ta iya tantance mafi kyawun tsari - misali, fil takwas masu tsayin 2mm - don tabbatar da sakin sassan da ba su da karkacewa.
Mataki na 3: Ƙwarewar Sana'o'in Kayan Aiki - Inda Zane Ya Haɗu da Karfe
Tsarin ƙira ya haɗa da mafita ga matsalolin da suka fi shafar masana'antar.
An Warware Labyrinth Mai Numfashi
Bututun iska shine babban ƙalubalen da ake fuskanta wajen ƙera iska. Ansix Tech tana amfani da dabarun matakai daban-daban:
Manyan Rafuka: Rafukan iska na gargajiya (zurfin 0.015-0.02mm) a ƙarshen cikawa da kuma layukan rabuwa.
Shigar Karfe Mai Lanƙwasa: Shigarwa na PM35-7 da aka sanya a cikin aljihun da ba su da ƙarfi suna aiki azaman "hanyoyin iska masu aiki," suna barin iskar gas ta shiga.
Magudanar Ruwa ta Ejector Pin: Ana amfani da hanyar sharewa a kusa da magudanar ruwa ta Ejector a matsayin hanyoyin fitar da iska.
Wannan tsarin mai matakai da yawa yana tabbatar da cewa iskar gas da rugujewar iskar gas daga narkewar suna da hanyar tsira daga ƙonewa, yana hana ƙonewa da kuma tabbatar da cikakken cikawa.
Sanyaya da Aka Inganta Don Sauri da Kwanciyar Hankali
Sanyaya iri ɗaya yana da matuƙar muhimmanci ga lokacin zagayowar da kwanciyar hankali. Bayan mafi kyawun ayyuka, Ansix yana ƙera hanyoyin sanyaya su kasance cikin 10-12mm na saman ɓangaren, tare da diamita na 8mm don ingantaccen saurin kwarara da canja wurin zafi. Ga dogayen ruwan wukake masu siriri, ana amfani da mafita na musamman kamar baffles ko kumfa don kawo sanyaya kai tsaye zuwa cikin tsakiyar ramukan ruwan wukake. Wannan daidaitaccen sarrafa zafi yana tabbatar da sanyaya cikin sauri, har ma da sanyi, wanda shine babban mai ba da gudummawa wajen rage lokacin zagayowar - wanda shine babban abin da ke haifar da farashin sashi.
Mataki na 4: Ƙwarewar Tsarin Aiki da Inganta Farashi
Haihuwar harbin farko farkon abu ne kawai. Injiniyoyin aikin Ansix Tech suna yin gyare-gyare masu kyau.
Gyaran Kimiyya da Kawar da Lalacewa
Ta amfani da hanyar ƙera abubuwa da aka haɗa, suna kafa tagar aiki mai ƙarfi. Ba a saita ma'auni ta hanyar tunani ba amma ta hanyar bayanai: saurin mataki na farko don cimma daidaitaccen lokacin cikawa, sannan sai a sauya zuwa matsin lamba don rama raguwar raguwar iska. Ga hanyoyin iska, ana ba da kulawa ta musamman ga zafin mold; mold mai ɗan ɗumi zai iya inganta kwarara zuwa sassa siriri kuma ya rage layukan kwarara da ake gani, amma dole ne a daidaita shi da tsawon lokacin sanyaya.
Ana magance matsalolin hanyar iska kamar ƙonewar iskar gas ba kawai ta hanyar ƙara yawan hanyoyin iskar ba, har ma ta hanyar daidaita saurin allura da kuma fitar da iska ta hanyar da ta dace. Abubuwan da aka saka a cikin ƙarfe masu ramuka sun tabbatar da amfani a nan, suna ba da damar ƙarin saurin cikawa mai ƙarfi ba tare da lahani ba, suna ƙara rage daƙiƙa kaɗan daga zagayowar.
Daidaito Mai Inganci-Kudin
Kowace daƙiƙa da aka adana a cikin zagayowar tana rage farashin da aka ware wa kowane sashi. Ingantaccen tsari na Ansix Tech yana samar da tanadi na zahiri:
Da'irori Masu Sauri: Sanyaya da fitar da iska mai kyau na iya rage lokacin zagayowar da kashi 15-25%.
Mafi Girman Yawa: Tsarin fitar da iska mai kyau da fitar da iska yana tura yawan fitar da iska zuwa sama da kashi 99.5%, wanda ke rage tarkace.
Kulawa Mai Rage Tsaftacewa: Tsarin tsaftace kansa na kayan da aka saka a cikin ƙarfe mai ramuka da ƙira mai ƙarfi suna rage lokacin da za a yi amfani da mold don tsaftacewa da gogewa.
Tebur na 2: Tasirin Ingantaccen Fasaha na Ansix akan Ma'aunin Samarwa Masu Muhimmanci
Mataki na 5: Isarwa Mai Inganci - Daga Tabbatarwa zuwa Jigilar Kaya
Ana tabbatar da inganci a kowane mataki. Ansix Tech tana aiki a ƙarƙashin tsarin kula da inganci wanda ISO 9001:2015 ta amince da shi, tare da duba kayan aiki, ana aiwatar da su, da kuma matakai na ƙarshe. Ga injin fitar da iska, wannan ya haɗa da:
Na'urar aunawa ta Coordinate (CMM) tana duba ramukan da aka gama da mold.
Binciken harbin gwaji don girma, aiki, da kuma bayyanar.
Gwajin juriya na tsarin juyawar ruwan iska a cikin dubban zagayowar.
Da zarar an amince da shi, ana shirya masa kayan don jigilar su tare da marufi na musamman wanda aka yi masa fenti da kumfa wanda ke kare muhimman wurare yayin jigilar kaya. Wannan alƙawarin tabbatar da ingancinsa daga ƙarshe zuwa ƙarshe yana tabbatar da cewa kayan zai isa wurin abokin ciniki a shirye don samarwa nan take da kwanciyar hankali.
Kammalawa: Isarwa da Daraja fiye da Tsarin
Tsarin iska na na'urar sarrafa na'urorin lantarki wani ƙaramin abu ne na kera na zamani. Ga Ansix Tech, ba wai kawai samfuri ba ne amma shaida ce ga falsafa: cewa ƙwarewar fasaha mai zurfi, wacce aka yi amfani da ita ta hanyar tsari daga ra'ayi zuwa isarwa, ita ce kayan aiki mafi ƙarfi don ƙirƙirar ƙimar abokin ciniki. Ta hanyar ƙwarewa a cikin hulɗar kimiyyar abu, kwaikwayo, ƙirar injiniya, da sarrafa tsari, Ansix Tech tana ba da fiye da mold - yana ba da fa'ida mai gasa: abubuwan da ke cikin inganci mara sassauci, waɗanda aka samar a tsarin farashi wanda ke ba abokan cinikinsu damar bunƙasa a kasuwar duniya. A cikin rawar da ke tattare da injection struction, Ansix Tech tana tabbatar da cewa kowane mataki daidai ne, inganci, kuma mai daraja.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri da ya shafi injin fitar da iska daga na'urar Instrument panel, kuna iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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