Injin wankin drum mai hadewa
Injin wankin drum mai hadewa
Ansix Fasaha Ta Sake Bayyana Kyau Ta Hanyar Haɗakar Injin Wanke Drum
An kammala injin wanke ganga mai ramuka da yawa, wanda aka shirya don dubawa da marufi na ƙarshe.
A wani gagarumin ci gaba ga ɓangaren kera kayan aikin gida, Ansix Tech ta yi nasarar samar da wani babban aikin Injin Wanke Drum Mold mai hade da juna. Wannan nasarar ta wuce wani muhimmin ci gaba a fannin kera; cikakken nuni ne na yadda injiniyan daidaito, kwaikwayon zamani, da kuma bayanan sirri na tsari za su iya haɗuwa don samar da ƙima mai kyau. Aikin ya ƙunshi dukkan tafiyar ƙera allurar - daga ƙira ta farko zuwa isar da sauri - wanda ke nuna jajircewar Ansix Tech wajen rage farashin abokin ciniki ta hanyar inganta kayan aiki, ingancin aiki, da aiwatar da aiki ba tare da wata matsala ba.
- Tsarin Dabaru da Kimiyyar Kayan Aiki: Tushen Daraja
Aikin ya fara da wani muhimmin lokaci: ƙirƙirar mold wanda zai iya samar da babban ɓangaren ganguna mai rikitarwa a cikin hoto ɗaya, wanda aka haɗa. Wannan hanyar tana kawar da haɗuwa ta biyu, tana rage yiwuwar gurɓata wuraren, kuma tana da mahimmanci don rage jimlar kuɗin kayan aikin. Babban ƙalubalen shine ƙirƙirar tsarin "mold na iyali" inda za a iya cika sassan ganguna daban-daban, mai yuwuwar tare da kauri daban-daban na bango, daidai gwargwado a cikin zagaye ɗaya.
A lokaci guda, zaɓin kayan ya fi muhimmanci. Dole ne ganga ta jure wa ruwa, sabulun wanki, matsin lamba na inji, da kuma zagayowar zafi. Dangane da bincike mai zurfi, injiniyoyin Ansix Tech sun zaɓi polyamide mai ƙarfi, wanda aka ƙarfafa da zare na gilashi (PA). Wannan kayan yana ba da daidaito mafi kyau na ƙarfin tauri (fiye da 150 MPa), juriyar sinadarai, da kwanciyar hankali, wanda yake da mahimmanci ga ɓangaren juyawa wanda dole ne ya kula da daidaito mai kyau.
Tebur: Muhimman Abubuwan da aka Zaɓa na Filastik na Injiniya don Sashen Ganga
- Tabbatar da Nasara ta Intanet: Kwaikwayon Nasara Kafin Yanke Karfe
Domin rage haɗarin aikin da kuma inganta ƙirar, Ansix Tech ta yi amfani da manhajar kwaikwayon Moldex3D Flow ta zamani. Wannan mataki shine inda ake ƙera ingantaccen tanadin kuɗi a gaba.
Injiniyoyi sun ƙirƙiri kwaikwayon 3D na gaske na kwararar filastik mai narkewa zuwa cikin ramin mold mai rikitarwa. Manhajar ta annabta lahani kamar layukan walda (wurare marasa ƙarfi inda gaba da gaba ke haɗuwa), tarkunan iska, da cikawa marasa daidaito. Ta hanyar daidaita wuraren ƙofofi, girman masu gudu, da kuma tsarin tashoshin sanyaya a cikin samfurin kama-da-wane, ƙungiyar ta cimma daidaiton cikawa. Wannan "gudun gwaji" na kama-da-wane ya tabbatar da cewa samfurin farko na zahiri zai kasance kusa da ƙayyadaddun bayanai na ƙarshe, yana rage zagaye na gargajiya, masu tsada na sake fasalin mold da gwaji-da-kuskure.
- Daidaitaccen Masana'antu: Cin Nasara Kan Rikici Tare da Ƙwarewa
Fassara ƙirar da aka tabbatar zuwa ƙarfe mai tauri ya gabatar da nasa ƙalubalen. Babban girman mold ɗin da kuma tsarinsa mai rikitarwa ya buƙaci injin CNC mai tsayin 5. Babban ƙalubalen shine ƙera saman da aka yi wa laƙabi mai zurfi don baffles na ciki na ganguna yayin da ake kula da saman da aka gama sosai don tabbatar da sauƙin fitar da sassan da kuma kammala samfurin mai inganci.
An gina tushen mold ɗin ne da ƙarfe P20 da aka riga aka taurare don ingantaccen injin sa da kuma ƙarfinsa gabaɗaya. Shigar da KogoAnsix Tech ta zaɓi ƙarfe mai zafi na H13. Wannan nau'in ya shahara saboda juriyarsa ga gajiya mai zafi da juriya, wanda yake da mahimmanci ga ƙirar da ake tsammanin za ta samar da dubban ɗaruruwan zagayowar.
An ƙera tsarin sanyaya a matsayin babban aikin sarrafa zafi. An aiwatar da haɗakar hanyoyin sanyaya baffle da kuma hanyoyin juyawa a kusa da wuraren da ke da zafi mai yawa, musamman kusa da ƙofar. Wannan ƙirar tana tabbatar da sanyaya cikin sauri, iri ɗaya, wanda shine babban abin da ke rage lokacin zagayowar - yana haɓaka ingancin samarwa kai tsaye da rage farashin kowane ɓangare.
- Tsarin Gyaran Allura: Hankali A Aiki
Tare da mold ɗin da aka ɗora a cikin babban tan Allura Dannawa, an mayar da hankali kan inganta tsarin aiki. An yi amfani da sigogin farko da aka samo daga kwaikwayon Moldex3D a matsayin tushen tushe. Duk da haka, Ansix Tech ta haɗa tsarin sarrafawa mai wayo, mai rufewa don kiyaye kamala.
Tsarin yana amfani da na'urori masu auna matsin lamba na rami waɗanda ke sa ido kan matakan cikawa da marufi a ainihin lokaci. Ba kamar na gargajiya na sarrafawa bisa lokaci ba, wannan tsarin da ke dogara da matsin lamba yana tabbatar da cewa an cika kowane hoto daidai, wanda ke rama ƙananan bambance-bambancen da ke cikin danko na abu ko aikin injin. Wannan yana da matuƙar muhimmanci ga ƙwayoyin iyali don tabbatar da cewa dukkan ramukan sun cika da matsin lamba da inganci mai daidaito.
Mahimman sigogin tsari waɗanda aka sarrafa su sosai sun haɗa da:
Zafin Narkewa: An kiyaye shi daidai don kwararar ruwa mai kyau ba tare da lalacewa ba.
Saurin/Matsalar Allura: An inganta shi don cike ramin da sauri ba tare da haifar da damuwa ko zubar ruwa ba.
Lokacin Sanyaya: An daidaita shi da ƙarfi bisa ga ainihin bayanan zafin jiki na mold don nemo mafi ƙarancin lokacin da ake buƙata.
Matsi na Riƙewa: An sarrafa shi daidai don saka ƙarin kayan cikin ramin yayin da filastik ɗin ke sanyaya da raguwa, yana hana alamun nutsewa.
- Inganci Mai Sauƙi da Saurin Isarwa
Ana saka tabbacin inganci a kowane mataki. Ana duba ganga da aka gama da maki da yawa:
Daidaito: An tabbatar da Injinan Aunawa Masu Daidaito (CMM) akan samfurin CAD na asali.
Ingancin Tsarin: An duba ko akwai lanƙwasa, alamun nutsewa, ko kuma gajerun hotuna.
Duba Gani: Ana duba saman don ganin ko akwai tabo ko layukan kwarara.
Gwajin Aiki: Ana yin gwajin aiki na samfuran sassa don daidaito da dacewa.
Wannan tsarin ya yi daidai da ƙa'idodin ISO 9001: 2015, yana tabbatar da cewa ana iya gano su da kuma ingantaccen aiki.
Kafin a kawo shi, mold mai nauyin tan da yawa yana yin aikin tsaftacewa mai tsauri ta atomatik. Ana jigilar shi zuwa cibiyar tsaftacewa inda iska mai ƙarfi, tsaftacewa ta ultrasonic, da bushewar iska mai zafi ke cire duk wani micron na mai da tarkace daga tashoshi da saman abubuwa masu rikitarwa. Wannan yana tabbatar da cewa mold ɗin ya isa wurin abokin ciniki cikin yanayi mai tsabta, a shirye don samarwa.
A ƙarshe, an sanya masakar a cikin wani tsari na katako na musamman tare da madaidaitan abubuwan da ke jan hankali da kuma alamun kula da yanayi. Gudanar da ayyukan Ansix Tech ta haɗaka yana tabbatar da cewa an daidaita dukkan ayyukan jigilar kayayyaki, wanda ke sauƙaƙa isar da kayayyaki cikin sauri da aminci zuwa layin samar da abokin ciniki a ko'ina cikin duniya.
Kammalawa: Tsarin Makomar Masana'antu
Aikin Injin Wanke Drum Mold na Hadakar Drum ya zama shaida ga falsafar Ansix Tech: ana samun ƙimar gaske ta hanyar inganta tsarin gaba ɗaya, ba kawai wani ɓangare ɗaya ba. Ta hanyar saka hannun jari a cikin kwaikwayon ƙira mai zurfi, zaɓar kayan aiki bisa ga aikin zagayowar rayuwa, amfani da sarrafa tsari mai wayo, da kuma aiwatar da ƙa'idodin inganci masu tsauri, Ansix Tech ba wai kawai tana ƙera mold ba ne - tana ba da garantin ingancin masana'antu da aminci na dogon lokaci.
Ga abokan ciniki, wannan tsarin gabaɗaya yana fassara kai tsaye zuwa ƙarancin farashin mallaka: saurin lokaci zuwa kasuwa, yawan amfanin ƙasa mai yawa, raguwar tarkace, da kuma ƙwanƙwasa mai ɗorewa wanda ke kiyaye daidaito a tsawon rayuwarsa. A cikin masana'antar da ke ci gaba da neman inganci, Ansix Tech ta nuna cewa hanya mafi ɗorewa don rage farashi ita ce ta hanyar neman ƙwarewar injiniya mai ƙarfi.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri da ya shafi injin wanki mai haɗa ganga, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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