Tsarin tambarin wasiƙa

Tsarin tambarin wasiƙa

An ƙera Daidaito: Yadda Ansix Fasaha ta ƙware a fannin allurar tambarin tambari

Daga Zane zuwa Isarwa, Symphony na Injiniya Ya Rage Kuɗin Abokin Ciniki

A cikin duniyar gasa ta masana'antar filastik, inda gefuna suke da siriri kuma daidaito shine mafi mahimmanci, ƙirƙirar ƙirar tambari mai sauƙi sau da yawa yakan zama aiki mai rikitarwa da tsada. Kowace sabuwar alamar alama a al'ada tana buƙatar ƙirar ƙarfe ta musamman mai tsada. Duk da haka, shugaban masana'antu Ansix Tech yana sake rubuta wannan labarin. Ta hanyar aikinta mai ban mamaki akan aikin ƙirar tambarin "Wasika", kamfanin yana nuna yadda ƙwarewar fasaha mai zurfi, daga ƙira ta farko zuwa isarwa ta ƙarshe, zai iya rage farashi sosai yayin da yake haɓaka inganci da sauri.

A zuciyar wannan aikin akwai wani tsari mai sarkakiya na gyaran fuska biyu. Ba kamar hanyoyin gargajiya da ke buƙatar sabbin molds gaba ɗaya ga kowane bambancin tambari ba, Ansix tana amfani da wata dabara mai ƙirƙira ta hanyar sakawa. Wannan hanyar ta ƙunshi ƙirƙirar mold ɗin sakawa daban, ƙarami, kuma mai rahusa ga tambarin kanta. Sannan ana haɗa wannan shigarwar da wani abu na duniya gaba ɗaya sannan a yi masa wani abu na biyu. Sakamakon shine tambari mai ɗorewa, mai inganci wanda aka saka a cikin samfurin ba tare da buƙatar ƙera sabon mold ba, cikakken sikelin kowane canji na ƙira. Wannan dabarar tushe ita ce kawai mataki na farko a cikin cikakken tafiya ta masana'antu, wacce aka inganta ta hanyar farashi.

Mataki na 1: Tsarin Tushe da Tsarin Samfura

Tafiyar tambarin wasiƙa ta fara tun kafin a yanke ƙarfe. Yana farawa da tsarin haɗin gwiwa wanda ya mayar da hankali kan "Zane don Masana'antu" (DFM).

Tsarin Samfura da Tabbatarwa: Injiniyoyin Ansix suna aiki tare da ƙungiyar ƙirar Letter don ƙirƙirar samfuran samfura cikin sauri. Waɗannan ba wai kawai don amincewa da kyau ba ne, amma suna aiki azaman gwaje-gwaje masu aiki don tabbatar da mahimman abubuwa kamar daidaiton kauri bango, yuwuwar cikakkun bayanai na tambari, da sanya fil ɗin ejector mai yuwuwa. Wannan ingantaccen matakin farko yana hana canje-canje masu tsada a ƙirar tsakiyar rafi.

Babban Mould Binciken Guduwar Ruwa (DFM): Ta amfani da manhajar kwaikwayo mai inganci kamar Moldex3D, Ansix tana yin cikakken nazarin kwararar mold. Wannan gwajin kama-da-wane yana kwaikwayon yadda robar da aka narke za ta cika ramin mold, yana hasashen matsaloli kamar tarkon iska, layukan walda (wanda zai iya raunana ɓangaren), da kuma sanyaya mara daidaito wanda ke haifar da warpage. Don aikin Letter, injiniyoyi sun yi amfani da waɗannan kayan aikin don inganta tsarin ƙofa - wurin shiga filastik - tabbatar da daidaiton cikawa da rage amfani da kayan aiki da lokacin zagayowar. Ta hanyar gano da magance matsaloli a fannin dijital, Ansix yana tabbatar da hanyar da ta dace ta farko don kera mold.

Mataki na 2: Zaɓin Kayan Dabaru

Zaɓar kayan da suka dace muhimmin ma'auni ne don sarrafa farashi da aiki. Tsarin Ansix ya ƙunshi mayar da hankali biyu: filastik don ɓangaren da ƙarfe don ƙirar.

Abubuwan da ke cikin Roba: Ga babban ɓangaren tsarin tambarin Letter, galibi ana zaɓar filastik mai ƙarfi, mai araha kamar polypropylene saboda kyakkyawan juriyar sinadarai da ƙarfin gajiya. Riƙon da aka yi da shi ko murfin da aka yi da shi sau da yawa yana amfani da elastomer mai zafi kamar Santoprene®, wanda ke ba da laushi, mai ɗorewa, da kuma saman taɓawa. Masana kimiyyar kayan Ansix suna zaɓar maki waɗanda suka dace da ƙayyadaddun aiki yayin da suke inganta halayen kwarara da lokacin zagayowar, suna rage farashin kai tsaye ga kowane ɓangare.

Zaɓin Karfe na Mold: An gina mold ɗin ne don tsawon rai da inganci. Ansix yawanci yana amfani da ƙarfe mai inganci na P20 don manyan kayayyaki Tushen Mold da kuma tubalan rami, suna ba da daidaito mai kyau na tauri, iya gogewa, da farashi. Ga wuraren da ake yawan lalacewa kamar abubuwan da aka saka tambari da ƙofofi masu rikitarwa, ana amfani da ƙarfe masu tauri kamar H13. Mafi mahimmanci, zaɓin yana kuma la'akari da halayen zafi. Kamar yadda aka nuna a teburin da ke ƙasa, ƙarfe da ƙarfe daban-daban suna da iyawa daban-daban don gudanar da zafi, wanda ke shafar ingancin sanyaya da lokacin zagayowar kai tsaye.

Tebur: Halayen Zafi na Kayan Mod na gama gari

Mataki na 3: Tsarin da Injiniyan Motsa Daidai

Tsarin ƙira shine inda ƙwarewar injiniyan Ansix ke haskakawa, yana haɗa tsarin da yawa masu mahimmanci zuwa cikin na'urar haɗin kai.

Tsarin Sanyaya/Tashoshin Ruwa: Sanyaya ta kai sama da kashi 50% na jimlar lokacin zagayowar gyaran allura. Ansix ta fi mayar da hankali kan tsara da'irori masu sanyaya masu inganci. Ga tsarin Letter, injiniyoyi sun yi amfani da tsarin sanyaya mai hade-hade, suna hada hanyoyin kai tsaye tare da baffles ko kumfa da aka sanya a cikin dabarun don tabbatar da cire zafi iri daya daga yanayin tambarin. Kula da kwararar ruwa mai rikitarwa a cikin wadannan hanyoyin yana da mahimmanci, domin yana kara yawan canja wurin zafi kuma yana rage lokacin sanyaya.

Tsarin Gudu da Ƙofa: An tsara tsarin gudu don isar da filastik zuwa ramin tare da ƙarancin asarar matsi da sharar kayan aiki. Ansix yana amfani da tsarin gudu mai sanyi wanda aka inganta don girman kayan aiki ko, don manyan ayyuka kamar Letter, yana bincika tsarin gudu mai zafi wanda ke riƙe filastik ɗin da ya narke a cikin manifold, yana kawar da sharar sprue da rage lokacin zagaye.

Tsarin Fitar da Kaya: Tsarin da ke cire ɓangaren da aka gama dole ne ya zama abin dogaro da laushi. Ga tambarin da ke da siffofi masu laushi, Ansix yana ƙera tsarin fitar da kaya ta amfani da fil, hannayen riga, ko ma bawuloli na iska da aka sanya daidai don tabbatar da cewa an saki ɓangaren ba tare da wata alama ko ɓarna ba.

Mataki na 4: Inganta Tsarin Aiki Mai Hankali & Tabbatar da Inganci

Da aka gina mold ɗin, an mayar da hankali kan gyaran tsarin ƙera allurar da kanta, inda ake samun babban tanadin kuɗi.

Inganta Tsarin Gyaran Mota: Ansix tana amfani da hanyar ƙera kayan lantarki ta kimiyya. Ana daidaita sigogi kamar saurin allura, matsin lamba na marufi, da lokacin sanyaya su sosai. Manufar ita ce a nemo "wuri mai daɗi" inda ake rage yawan amfani da makamashi - misali, ta hanyar rage matsin lamba na baya da yawa akan sukurori - yayin da har yanzu ake samar da cikakkun sassa. Ga aikin Letter, ko da raguwar lokacin zagayowar daƙiƙa ɗaya yana nufin dubban daloli da aka adana a kan cikakken aikin samarwa.

Sarrafa Ingancin Wayo: Inganci yana cikin tsarin. Ansix yana haɗa tsarin sa ido kan tsari wanda ke bin diddigin kowane hoto a ainihin lokaci, yana tabbatar da cewa sigogi suna cikin iyakokin da aka saita. Don duba tambarin gani mai mahimmanci, ana iya amfani da tsarin Dubawa ta atomatik (AOI). Waɗannan tsarin, kamar yadda aka ambata a cikin binciken ƙira mai wayo, suna amfani da kyamarori don gano lahani kuma har ma suna iya mayar da bayanai zuwa na'urar don daidaita sigogi ta atomatik, tabbatar da inganci mai daidaito da ƙimar lahani kusan sifili.

Mataki na 5: Isarwa Mai Inganci da Alƙawarin Masana'antu

Gwajin ƙarshe na ƙimar shine isar da kaya mai inganci. Tsarin Ansix mai sauƙi daga DFM zuwa ingantaccen samarwa yana ba da damar zuwa kasuwa cikin sauri. Ana sanya molds a cikin akwatunan musamman don hana lalacewa yayin jigilar kaya. Mafi mahimmanci, ta hanyar gina dorewa da samun damar kulawa zuwa ƙirar mold tun daga farko, Ansix yana tabbatar da cewa kayan aikinta suna da tsawon rai mai amfani tare da ƙarancin lokacin aiki ga abokin ciniki.

Kammalawa: Darajar Injiniya a Kowane Sashe

Aikin ƙirar tambarin Letter shaida ce ta gaskiya mai mahimmanci a masana'antar zamani: rage farashi na gaske ba game da yanke hukunci ba ne, amma game da injiniyanci mai wayo. Ansix Tech ta nuna cewa ta hanyar ƙira mai mahimmanci, kimiyyar kayan fasaha, injiniyancin daidaito, da haɓaka tsarin bayanai, yana yiwuwa a rage farashin abubuwan haɗin kai sosai ba tare da yin illa ga inganci ba. Ta hanyar ƙwarewa a kowace hanyar haɗi a cikin sarkar - daga nazarin DFM na farko zuwa kwararar sanyaya a cikin tashar - Ansix yana ba wa abokan cinikinta fiye da mold kawai; yana ba da fa'ida ta gasa da aka gina akan aminci, inganci, da ƙima mai ban mamaki.

Wannan labarin ya dogara ne akan ayyukan injiniya na masana'antu da ƙa'idodi da aka rubuta a cikin wallafe-wallafen fasaha, gami da hanyoyin gyaran fuska biyu masu lasisi, aikace-aikacen nazarin kwararar mold, nazarin kula da zafi, da tsarin inganta farashi don gyaran allura.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi tsarin tambarin Letter, za ku iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

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