Mold na'urar firikwensin matakin ruwa
Mold na'urar firikwensin matakin ruwa
Ansix Fasaha Ta Sake Bayyana Masana'antar Na'urori Masu auna Ruwa Ta Hanyar Injiniyan Daidaito da Ƙirƙirar Farashi
Tsarin da Ansix Tech ta tsara don samar da na'urori masu auna matakin ruwa ya nuna yadda injiniyanci mai zurfi zai iya samar da ingantaccen aminci da kuma tanadi mai mahimmanci na kuɗi.
A fannin sarrafa ruwa mai matuƙar wahala a masana'antu, ingancin tsarin yakan dogara ne akan daidaiton ƙananan abubuwan da ke cikinsa - na'urori masu auna ruwa da kuma na'urorin shawagi. Waɗannan sassan suna aiki a wasu daga cikin mawuyacin yanayi da ake iya tunanin su, tun daga tankunan sinadarai masu lalata zuwa ɗakunan injunan motoci masu zafi. Rashin aiki ɗaya zai iya haifar da rufewar tsarin, zubewar muhalli, ko manyan haɗarin aminci. Tsawon kusan shekaru talatin, Ansix Tech ta ƙware wajen tsara da ƙera waɗannan muhimman abubuwan, tana haɓaka yanayin masana'antu wanda ke sanya aminci mara misaltuwa da ƙimar injiniya a cikin zuciyarta. Ta hanyar tsari mai cikakken tsari wanda ke haɗa kimiyyar kayan aiki mai ci gaba, injiniyan dijital mai hasashen yanayi, da kera daidaito, kamfanin yana saita sabbin ma'auni don aiki yayin da yake rage farashi ga abokan cinikinsa cikin tsari.
Daga Ra'ayi zuwa Tabbataccen Samfurin: Ginawa akan Tushen Dijital
Tafiyar na'urar firikwensin matakin ruwa mai dogaro a Ansix Tech ba ta fara ne daga masana'anta ba, amma a fannin dijital. Falsafar kamfanin ta samo asali ne daga fahimtar cewa har zuwa kashi 70% na farashin ƙarshe na kayan aiki ana ƙayyade shi ne a lokacin ƙirar farko. Don amfani da wannan muhimmiyar dama, Ansix Tech ta fara kowane aiki tare da bincike mai tsauri da haɗin gwiwa na Tsarin Masana'antu (DFM).
Tebur: Muhimman Abubuwan da ke cikin Binciken Tsarin Fasaha na Ansix don Masana'antu (DFM) don Na'urori Masu auna Ruwa
Binciken Gudun Mold na Ci gaba (MFA) yana aiki azaman gwajin kama-da-wane. Injiniyoyi suna loda samfurin 3D da takamaiman bayanai na kayan aiki - kamar danko da alaƙar PVT (Matsakaicin-Ƙara-Zafin Jiki) - cikin software na kwaikwayo. Wannan yana ba su damar hango ƙalubale kamar tarkunan iska da ke tasowa a wuraren walda ko sanyaya mara daidaituwa wanda ke haifar da warpage tun kafin a yanke kowane ƙarfe. Misali, a cikin wani bincike na ɓangaren iyo kwanan nan, kwaikwayon ya annabta lokacin cikawa na daƙiƙa 2.8 da kololuwa Allura Dannawa56.34 MPa, yana tabbatar da yuwuwar ƙirar da kuma hana sake yin gyaran mold mai tsada. Bayan tabbatar da ingancin dijital, ana ƙirƙirar samfuran aiki ta amfani da dabarun gaggawa don tabbatar da ainihin duniya, kawar da haɗarin aikin kafin a ɗauki alhakin samar da kayan aiki masu tsada.
Kimiyyar Zaɓin Kayan Aiki: Injiniya don Muhalli da Tattalin Arziki
Aikin da tsawon rai na na'urar auna matakin ruwa yana dogara ne akan abubuwan da ke cikinsa. Kwarewar Ansix Tech a fannin kimiyyar polymer tana jagorantar tsarin zaɓi mai kyau, yana daidaita buƙatun aikace-aikace masu tsauri da inganci da farashi.
Ga daidaitattun abubuwan da ke buƙatar ruwa mai ƙarfi, Polypropylene (PP) galibi shine kayan da ake so. Ansix Tech tana amfani da hanyoyin samar da kumfa na musamman, tana gabatar da sinadarai masu busawa don ƙirƙirar tsarin kumfa mai rufewa tare da daidaitaccen sarrafa yawan abu. Wannan yana haifar da ruwa mai jure ruwa, mai ɗorewa, kuma yana ba da ƙarfin busawa mai aminci. Don aikace-aikacen da ke buƙatar juriya na sinadarai na musamman da kwanciyar hankali na zafi (tare da ci gaba da amfani da yanayin zafi har zuwa 105°C), an zaɓi Polyvinylidene Fluoride (PVDF). A cikin gidajen firikwensin mota ko na babban zafin jiki, ana iya amfani da kayan kamar Polyphenylene Sulfide (PPS) ko nailan cike da gilashi don juriyar zafi da ƙarfin tsarin su.
Tsarin dabarun kamfanin ya wuce zaɓin kasida. Sau da yawa suna aiki da sinadarai na musamman, kamar jerin Covestro's Makrolon Ai ST don abubuwan firikwensin LiDAR, waɗanda aka tsara don hana tsangwama ga sigina, ko maki masu dacewa da Physical Vapor Deposition (PVD) don aikace-aikacen radar. Wannan hanyar kimiyya tana tabbatar da cewa kayan ba a ƙayyade su da yawa ba, yana samar da ainihin kaddarorin da ake buƙata a mafi kyawun farashi.
Kayan Aiki Masu Daidaito: Zuciyar Ingantaccen Masana'antu
Modulation shine injin samarwa, kuma ƙirarsa tana nuna ingancin sashi, saurin samarwa, da kuma farashin kowane ɓangare. Injiniyan mold na Ansix Tech shine inda tsarin dijital na gaba ke canzawa zuwa fa'idodin masana'antu na zahiri.
Babban ginshiƙin aikinsu shine fasahar sanyaya ta conformal. Ba kamar hanyoyin gargajiya da aka haƙa madaidaiciya ba, hanyoyin sanyaya conformal suna da siffar 3D don bin ainihin yanayin ramin mold. Wannan sabon abu, wanda galibi ana iya amfani da shi ta hanyar ƙera ƙarin abubuwa (buga 3D), yana ba da damar cire zafi mai sauƙi da sauri. Tasirin yana da yawa: nazarin shari'o'i da aka rubuta sun nuna raguwar lokacin zagayowar kashi 28-39% da haɓaka daidaiton zafin jiki sama da kashi 35% idan aka kwatanta da tsarin sanyaya na gargajiya. Ga abokin ciniki, wannan yana fassara kai tsaye zuwa mafi girman fitarwa daga injin iri ɗaya da ƙaramin farashi ga kowane ɓangare.
Duk wani tsarin da ke cikin mold an inganta shi da irin wannan falsafar:
Mai Gudu da Ƙofa: Ana amfani da tsarin masu gudu da zafi akai-akai don ajiye filastik a cikin hanyoyin, yana kawar da sharar mai gudu da rage lokacin zagayowar. Tsarin ƙofa yana inganta ta hanyar nazarin kwararar ruwa don cikewa mai tsabta da kuma sauƙin cirewa.
Fitar da Kaya: An tsara tsarin ne da fil, hannayen riga, ko faranti masu cire kaya daidai domin amfani da ƙarfi iri ɗaya, don tabbatar da cewa an fitar da kumfa mai laushi ko kuma gidajen firikwensin ba tare da murɗewa ba.
Zaɓin Karfe: Ana tabbatar da tsawon rai na mold ta hanyar zaɓar ma'aunin ƙarfe bisa ga buƙatun fasaha, ba kawai farashin farko ba. Don samar da kayayyaki masu yawa, ƙarfe masu tauri kamar H13 suna ba da juriya mai kyau ga lalacewa, yayin da ake amfani da ƙarfe masu tauri kamar 420SS don yanayin lalata ko sassan likitanci.
Ingantaccen Masana'antu da Inganta Tsarin Aiki
Tare da kayan aikin da aka sanya daidai a cikin injunan ƙera allura masu aiki sosai waɗanda aka tsara don kayan injiniya, hankalin Ansix Tech ya koma ga ƙwarewar sarrafawa. Zagayen ƙera allura tsari ne da aka tsara, kuma kowane ɓangare manufa ce ta ingantawa.
Ana amfani da ƙa'idodin ƙera kayan kimiyya don kafa tsari mai dorewa, mai maimaitawa. Bayanan lokaci-lokaci daga na'urori masu auna matsin lamba a cikin ramin mold suna ba da "yatsin yatsa na dijital" ga kowane harbi, yana ba da damar yin ƙananan gyare-gyare da kuma tabbatar da daidaiton harbi-zuwa-harbi. Wannan hanyar da bayanai ke jagoranta ita ce mabuɗin cimma ƙimar yawan amfanin ƙasa da ta wuce kashi 99%, kusan kawar da farashin tarkace da sake yin aiki.
Neman inganci abu ne mai wahala:
Rage Lokacin Zagaye: Ta hanyar kai hari ga mafi girman ɓangaren zagaye - sanyaya - ta hanyar tashoshin daidaitawa, an sami gagarumin riba. A cikin wani aikin firikwensin mota, an rage zagayen daga daƙiƙa 52 zuwa 36, wanda ya ƙara yawan fitarwa na yau da kullun da sama da kashi 28%.
Tanadin Makamashi da Kayan Aiki: Daidaita tsari yana rage amfani da wutar lantarki, yayin da ingantaccen tsarin ƙofa da mai gudu yana rage sharar kayan aiki. Ga sassan bango masu siriri, fasahohin zamani na iya rage nauyin wani ɓangare da kashi 15-20% ba tare da rage ƙarfi ba, wanda hakan ke ƙara yawan tanadi a cikin miliyoyin na'urori.
Aiki da Kai: Kwayoyin halitta masu sarrafa kansu gaba ɗaya tare da na'urorin robotic suna sarrafa cire sassa, dubawa, da marufi, wanda ke rage farashin aiki da kuma rage kuskuren ɗan adam.
Tabbatar da Aminci da kuma Isar da Darajar
Tabbatar da inganci a Ansix Tech ba wurin duba na ƙarshe ba ne, amma zare ne da aka saka a duk tsawon aikin. Tsarin Gudanar da Ingancin Lean yana mai da hankali daga nazarin bayan gazawa zuwa sa ido kan rigakafi na ainihin lokaci. Wannan ya haɗa da duba kayan da ke shigowa, duba ƙididdiga na ƙididdiga na ma'auni da nauyi masu mahimmanci a cikin aiki, da gwajin aiki na ƙarshe inda ake tabbatar da kowane maɓallin iyo, misali, don ainihin wurin aiki.
Wannan alƙawarin ya kai har zuwa nisan ƙarshe. Tsarin End-of-Line (EOL) mai sauƙi da tsarin marufi ta atomatik suna tabbatar da cewa ana isar da kayayyaki cikin sauri kuma ba tare da lalacewa ba. Tsarin sarrafawa na kamfanin daga ƙira zuwa isarwa yana ba da damar ingantaccen lokacin jagora, fahimtar cewa saurin zuwa kasuwa muhimmin ɓangare ne na ƙimar abokin ciniki.
Tebur: Takaitaccen Bayani game da Takaddun Rage Farashi na Ansix Tech
Tsawon shekaru sama da 28, Ansix Tech ta gina sunanta ba kawai a matsayin mai samar da kayan aiki ba, har ma a matsayin abokin haɗin gwiwar injiniya mai dabarun zamani. A cikin duniyar sarrafa matakin ruwa, suna nuna cewa ana samun ƙimar gaske da mafi ƙarancin jimillar farashi ba ta hanyar yanke hukunci ba, amma ta hanyar saka hannun jari a cikin injiniya mai wayo a kowane mataki. Ta hanyar ƙwarewa a cikin hulɗar da ke tsakanin kimiyyar abu, ƙirar hasashen lokaci, da kera daidaito, Ansix Tech tana ba da aminci mai ƙarfi da fa'ida mai mahimmanci a gasa - tana ƙarfafa abokan cinikinta su ƙirƙira da kwarin gwiwa
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi na'urar auna matakin ruwa, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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