Mold na asibiti

Mold na asibiti

 

An ƙera Daidaito: A Ciki Ansix Aikin Fasaha na Ƙwallon Likitanci

Yadda wani injin gyaran allura na musamman ke sabunta ƙa'idodi don inganci, inganci, da kuma ƙima a cikin kera kayan aikin likita masu mahimmanci.

A cikin duniyar kera kayan aikin likitanci mai cike da matsaloli, inda daidaito ba za a iya yin sulhu ba kuma matsin lamba na farashi koyaushe yana nan, tafiyar daga ƙirar wani sashi zuwa yawan samar da shi muhimmin abu ne da ke tantance nasarar. Babu inda wannan ya fi bayyana fiye da samar da sassa masu sauƙi amma masu mahimmanci kamar ƙusoshin likita. Ana amfani da su a cikin komai, tun daga kayan aikin tiyata zuwa ɗakunan kayan aikin bincike, waɗannan sassan dole ne su cika ƙa'idodi na ƙarfi, daidaiton girma, da kuma jituwa ta halitta.

 

Shigar da Ansix Tech, ƙwararre a fannin gyaran allurar da ta dace ga ɓangaren likitanci. Kwanan nan kamfanin ya kammala wani muhimmin aiki don haɓaka da samar da wani tsari mai sarkakiya na ƙulli na likitanci, wani tsari da ya ƙunshi fasahar zamani ta kera kayayyaki. Wannan aikin ba wai kawai game da gina kayan aiki ba ne; wani aiki ne mai cikakken tsari a cikin ƙira mai haɗaka, kimiyyar kayan aiki, kwaikwayon tsari, da masana'antar da ba ta da ƙarfi, duk an yi niyya ne don isar da aminci da ƙima ga abokin ciniki.

 

"Kowane aikin likita yana da alhaki biyu: ga majiyyacin da ya dogara da amincin na'urar da kuma ga abokin ciniki wanda ya amince mana da kasafin kuɗinsa da lokacin da zai ɗauka," in ji David Chen, Shugaban Ayyukan Ansix Tech kan shirin gaggawa na likitanci. "Hanyarmu ta cika da tsari. Muna ƙirƙiro ƙima da aminci ga samfurin tun daga zane na farko, ta kowace kwaikwayon, da kuma a faɗin filin samarwa."

 

Wannan zurfin bincike ya binciki tsarin Ansix Tech daga ƙarshe zuwa ƙarshe don aikin gyaran ƙusa na likitanci, yana nuna yadda ake amfani da dabarun yanke shawara a kowane mataki - daga ƙira ta farko zuwa isar da sauri - don rage farashin kayan aiki sosai ba tare da lalata amincin da fannin likitanci ke buƙata ba.

 

Mataki na 1: Gina Tushen - Zane & Tsarin Samfura

Aikin ya fara ne da tsarin ƙira na haɗin gwiwa. Injiniyoyin Ansix Tech sun yi aiki kafada da kafada da abokin ciniki don kammala samfurin 3D na ƙullin likitanci, wanda ya ƙunshi abubuwa masu ƙalubale kamar zare na waje masu kyau, fasalulluka na tuƙi na ciki, da sassan sirara. Babban burin shine "ƙirƙira don kerawa" (DFM) - inganta yanayin ɓangaren don guje wa lahani, tabbatar da sauƙin fitar da shi, da kuma sauƙaƙe ƙera shi yadda ya kamata.

 

Ta amfani da manhajar CAD mai ci gaba, ƙungiyar ta gudanar da cikakken bincike kan yadda ake kera na'urori. Wannan bita na matakin farko ya gano matsaloli kamar rashin daidaiton kauri na bango wanda zai iya haifar da alamun nutsewa ko warpage, da kuma yankewar da ba za a iya cirewa ba. An tabbatar da gyare-gyaren da aka gabatar ta hanyar yin amfani da samfurin gwaji cikin sauri. Ansix Tech ta yi amfani da stereolithography (SLA) Bugawa ta 3D don samar da samfuran aiki daga resins na matakin likita. Waɗannan samfuran sun yi aiki biyu: ba wa abokin ciniki damar tabbatar da tsari, dacewa, da aiki, da kuma samar da Ansix Tech samfuran da za a iya gani don ƙarin nazarin DFM da ƙirar kayan aiki na farko.

 

Mataki na 2: Tubalan Gine-gine - Zaɓin Kayan Dabaru

Zaɓin kayan abu muhimmin abu ne da ke tasiri ga aikin wani ɓangare, bin ƙa'idodi, da kuma farashinsa. Ga abin da ake buƙata a fannin likitanci, abu ne mai ƙarfi na injiniya, kwanciyar hankali mai kyau, da kuma jituwa ta halitta (takardar shaidar ISO 10993).

 

Ansix Tech ta gabatar da mafita mai inganci. Duk da cewa an yi la'akari da kayan aiki masu inganci kamar Polyether Ether Ketone (PEEK) saboda kyawawan halayensu, ƙungiyar ta ba da shawarar yin amfani da resin Polycarbonate (PC) mai cike da gilashi mai inganci na likitanci. Wannan kayan yana ba da daidaito mai kyau na ƙarfi, tauri, da juriyar zafi, wanda ya dace da zagayowar tsaftacewa akai-akai. Mafi mahimmanci, ta hanyar zaɓar filastik mai sauƙin samu, mai inganci fiye da polymer mai ban mamaki, Ansix Tech ta sami babban tanadin farashin kayan masarufi ga abokin ciniki - muhimmin sashi na rage farashin kowane sashi.

 

"Tatsuniyar ita ce cewa matakin likita koyaushe yana nufin kayan da suka fi tsada," in ji Lena Wang, ƙwararren kayan aikin Ansix Tech. "Ƙwarewarmu ta ta'allaka ne kan daidaita ainihin kayan aikin da buƙatun aikace-aikacen na gaske. Mun zaɓi wani haɗin PC wanda ya cika duk buƙatun aiki da ƙa'idoji a ƙaramin farashin PEEK, muna raba waɗannan tanadi kai tsaye ga abokin ciniki."

 

Mataki na 3: Tabbatar da Ta Hanyar Intanet - Binciken Guduwar Mold (DFM)

Kafin a yanke wani ƙarfe, an yi ingantaccen bincike na dijital ta hanyar nazarin kwararar Mold. Wannan matakin injiniyanci ta hanyar kwamfuta (CAE) yana da matuƙar muhimmanci a cikin yin mold na zamani. Masu sharhi na Ansix Tech sun shigo da samfurin 3D da kuma bayanan kayan PC da aka zaɓa cikin software na kwaikwayo don ganin dukkan tsarin allurar.

 

Kwaikwayon ya annabta yadda filastik mai narkewa zai cika ramin, yana gano layukan walda masu yuwuwa, tarkunan iska, da wuraren da ke da matsin lamba mai yawa. Ya kuma yi kwaikwayon yanayin sanyaya kuma ya annabta yaƙin ɓangarori bisa ga matsin da ya rage. Ga ƙullin lafiya, gudu na farko ya nuna haɗarin yaƙin fiye da haƙuri saboda rashin sanyaya iri ɗaya. Ta amfani da dabara kamar Response Surface Methodology (RSM), ƙungiyar ta inganta mahimman sigogin tsari - zafin narkewa, zafin mold, da matsin lamba na marufi - don rage lalacewa.

 

"Wannan tsarin gwaji da kuskure na kama-da-wane shine inda muke tabbatar da inganci da inganci," in ji Chen. "Ta hanyar inganta tsarin a cikin software, muna guje wa gwaje-gwajen jiki masu tsada da yawa, rage lokacin jagora, da kuma tabbatar da cewa ƙirar ta yi daidai a karon farko. Wannan saka hannun jari na farko a cikin kwaikwayon babban abin da ke haifar da rage farashi."

 

Mataki na 4: Injiniyan Kayan Aiki - Tsarin Motsa Jiki

Tare da ingantaccen tsari da tsari na sassa, an mayar da hankali kan tsarin da kanta. Tsarin aikin ƙulli na likitanci ya buƙaci ƙirar "zane mai gefe huɗu" mai kyau don samar da zare da yankewa, wanda ke ba da damar fitar da ɓangaren yadda ya kamata.

 

Tsarin Ƙofar: An zaɓi tsarin gudu mai sanyi mai ƙofar da aka nuna. Wannan ƙirar tana tabbatar da cewa an cire ɓangaren daga tsatsa, yana rage ɓarna da kuma bayan an sarrafa shi, yayin da ake daidaita matsin lamba a kan ramin.

 

Tsarin Sanyaya: Sanyaya iri ɗaya yana da mahimmanci don lokacin zagayowar da daidaiton sashi. Ansix Tech ta tsara tsarin tashar sanyaya daidai gwargwado a cikin abubuwan da aka saka a cikin tsakiya da kuma rami. Ta hanyar bin tsarin ƙulli, wannan tsarin yana fitar da zafi daidai gwargwado, yana rage lokacin zagayowar har zuwa 25% kuma yana hana warpage.

 

Tsarin Fitar da Kaya: An tsara tsarin fitar da kaya daidai gwargwado ta amfani da fil da hannayen riga da yawa don amfani da ƙarfi iri ɗaya ga sassan ƙarfe masu ƙarfi, don tabbatar da cewa babu karkacewa bayan kowace zagaye.

 

Mataki na 5: Kashin bayan Mold - Zaɓin Karfe Mai Dabaru

Dorewar mold ɗin kai tsaye yana shafar farashin gyara da kuma ingancin wani ɓangare na rayuwarsa. Ga mold ɗin likitanci, wanda ke buƙatar kammala saman da kyau da kuma juriya ga lalacewa daga PC mai cike da gilashin gogewa, Ansix Tech ta ƙayyade ƙarfe mara ƙarfi na 4CR13 don abubuwan da aka saka a cikin tsakiya da rami.

 

Karfe 4CR13 yana ba da haɗin kai mafi kyau na tauri mai ƙarfi (sama da HRC 50 bayan maganin zafi), ingantaccen gogewa, da kuma juriyar tsatsa. Wannan zaɓin yana tabbatar da cewa mold ɗin zai iya samar da miliyoyin sassa ba tare da lalacewa mai yawa ba, yana kare jarin abokin ciniki da kuma tabbatar da ingancin sassa mai dorewa a cikin dogon lokaci. Juriyar tsatsa tana da matuƙar muhimmanci a fannin likitanci, inda za a iya tsaftace molds da sinadarai masu ƙarfi.

 

Mataki na 6 & 7: Daga Tsarin Zane zuwa Gaskiya - Kera da Sarrafawa

ƙera sassan mold ɗin ya haɗa da injin CNC, EDM (Na'urar Fitar da Wutar Lantarki) don cikakkun bayanai masu rikitarwa, da kuma niƙa mai inganci. Tsarin zamiya mai gefe huɗu ya buƙaci daidaito na musamman don tabbatar da aiki mai santsi da aminci a kan miliyoyin zagaye.

 

An tsara tsarin aikin sarrafawa don samarwa:

 

Busar da Kayan Aiki: Ana busar da resin PC na likitanci don kawar da danshi.

 

Ingancin Inganci: An saita sigogin da aka inganta daga nazarin Mold Flow akan injin ƙera ingancin ingancin ingancin lantarki, wanda aka san shi da daidaito da kuma maimaituwa.

 

Ayyukan Cikin Mold: Zagayen mold, tare da zamiyawa suna aiki, allurar filastik, sanyaya, da kuma fitar da sassan ta atomatik.

 

Gudanar da Ayyuka ta atomatik: Robots suna cire sassa da na'urori masu gudu, suna sanya su a cikin kwandon shara don sarrafa su a ƙasa.

 

Ayyuka na Biyu: Wannan ya haɗa da cire kayan aiki (idan akwai) da kuma duba inganci.

 

Mataki na 8: Neman Kammalawa - Inganta Tsarin Aiki

Alƙawarin Ansix Tech na rage farashi ya kai ga samarwa. Kamfanin yana amfani da tsarin sa ido na ainihin lokaci don bin diddigin lokutan zagayowar, matsin lamba, da yanayin zafi. Ana amfani da nazarin bayanai don gano ƙarancin inganci na ƙananan ƙwayoyin cuta. Misali, ta hanyar daidaita lokacin sanyaya bisa ga ainihin bayanan zafi maimakon kimantawa mai ra'ayin mazan jiya, ƙungiyar ta rage muhimman daƙiƙa daga lokacin zagayowar.

 

"A nan ne tanadin farashi ya ta'azzara sosai," in ji David Chen. "Rage lokacin zagayowar da kashi 5% na iya zama ƙarami, amma a kan aikin samar da miliyoyin kayayyaki, yana haifar da babban tanadi kan lokacin injin, kuzari, da aiki ga abokin cinikinmu."

 

Mataki na 9: Ka'idoji marasa sassauci - Kula da Inganci da Tabbatarwa

Ana ƙera inganci ta hanyar amfani da shi, amma kuma an tabbatar da shi sosai. Ansix Tech tana aiki a ƙarƙashin tsarin kula da inganci mai inganci (misali, ISO 13485 don na'urorin likitanci). Ga maƙallan likita, kula da inganci yana da matakai da yawa:

 

Duba Mataki na Farko: Cikakken ma'auni ta amfani da Injinan Aunawa Masu Daidaito (CMM) akan ainihin bayanan CAD.

 

Duba Cikin Tsarin Aiki: Kula da tsarin ƙididdiga (SPC) yana sa ido kan mahimman ma'auni daga sassan da aka yi samfurin su bazuwar kowace awa.

 

Binciken Ƙarshe: Ana duba matakin rukuni don lahani na gani, aikin zare, da kuma takardar shaidar kayan aiki.

 

Duk wani abu da ake samarwa yana faruwa ne a cikin muhallin tsaftace jiki don hana gurɓatawa, wani tsari da ba za a iya sasantawa ba a masana'antar likitanci.

 

Mataki na 10: Ma'aunin Ƙarshe - Marufi & Isarwa cikin Sauri

Ganin cewa jadawalin samar da kayan aikin likitanci galibi yana da matuƙar muhimmanci, Ansix Tech ta inganta tsarin samar da kayayyaki. An naɗe ƙusoshin likitanci da aka gama a cikin kwantena masu tsabta, masu lakabi, tare da alamar gano kayayyaki a sarari. Ta hanyar amfani da haɗin gwiwar dabaru na dabaru, kamfanin yana ba da garantin isar da kayayyaki cikin sauri da inganci zuwa layin haɗa kayan abokin ciniki, ko a cikin gida ko a ƙasashen waje, yana tabbatar da fa'idodin kaya a kan lokaci.

 

Kammalawa: Isar da Aminci da Daraja

Aikin gyaran ƙulli na likitanci a Ansix Tech shaida ne ga yadda masana'antu na zamani da aka haɗa suka samar da ƙima. Yana nuna cewa cimma mafi girman ma'aunin ingancin na'urorin likitanci ba ya buƙatar tsada mai yawa. Ta hanyar zaɓar kayan aiki na dabaru, cikakken tabbatarwa ta kama-da-wane, ƙirar ƙira mai wayo, da kuma inganta tsari mai ɗorewa, injiniyoyin Ansix Tech sun kashe kuɗi mai yawa wajen daidaita wannan tsari.

 

"Ba wai kawai muna gina ƙira ba ne; muna gina mafita," in ji David Chen. "Kwarewarmu a fannin ya nuna mana cewa haɗin gwiwa na gaskiya yana nufin samar da wani ɓangare wanda ya yi fice a aiki kuma yana ba da fa'ida ta gasa ta hanyar ingantaccen farashi. Wannan shine alƙawarinmu ga kowane abokin ciniki: aminci mara misaltuwa da ƙimar da ba za a iya musantawa ba, ƙulli ta daidai."

 

A cikin masana'antar da riba ta yi karanci kuma juriya ta yi karanci, tsarin Ansix Tech na cikakken tsari yana ba da kyakkyawan tsari ga makomar kera na'urorin likitanci—inda daidaito da araha ba su zama burin da ya dace da juna ba.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi tsarin gyaran ƙulli na likitanci, za ku iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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