Mold na gaggawa na gado ɗaya na gaggawa

Mold na gaggawa na gado ɗaya na gaggawa

 

Daidaito a Lokacin Rikicin: Yadda Ansix Ƙwarewar Fasaha wajen gyaran allura tana samar da muhimman firam ɗin gadon likita a farashi mai rahusa.

 

Zurfafa bincike kan ƙira, yin samfuri, zaɓin kayan aiki, da kuma tsarin ƙera kayan aikin gaggawa na Medical Emergency Bed Frame Mold, wanda ke nuna inganta farashi da aminci.

 

A yayin da ake fuskantar gaggawar lafiya a duniya, ikon amfani da kayayyakin more rayuwa na likitanci cikin sauri ba wai kawai fa'idar aiki ba ne - batun rayuwa da mutuwa ne. Annobar COVID-19 ta nuna wannan gaskiyar, inda ta fallasa ƙarancin kayan aiki na yau da kullun kamar gadajen asibiti. A martanin da ta mayar, masana'antun sun yi ƙoƙari don samar da firam ɗin gadaje na gaggawa masu sauƙi, masu ɗorewa, masu sauƙin tsaftacewa, da kuma waɗanda za a iya amfani da su cikin sauri. Wannan buƙatar ta sanya matsin lamba mai yawa ga masana'antar yin allurar rigakafi, inda ƙalubalen shine samar da manyan kayan filastik masu inganci a cikin babban girma, tare da inganci mara sassauci, kuma a farashi mai sauƙi.

 

Ansix Tech, jagora a fannin gyaran injuna da kuma kera mold, ta fuskanci wannan ƙalubalen kai tsaye. Tare da shekaru da dama na gogewa a fannin kera motoci, na'urorin lantarki na masu amfani, da kuma - musamman - a fannin na'urorin likitanci, Ansix Tech ta yi amfani da cikakken ƙarfinta na ƙira, injiniyanci, da kuma samar da kayayyaki don gudanar da aikin "Gaggawa na Tsarin Gado ɗaya na Gaggawa na Likita". Wannan shiri ba wai kawai game da gina mold ba ne; ya shafi injiniyan tsarin masana'antu gaba ɗaya wanda aka inganta don sauri, aminci, da kuma mafi mahimmanci, rage farashi mai mahimmanci ga abokin ciniki na ƙarshe. Wannan labarin ya yi bayani game da wannan tafiya, daga ra'ayi na farko zuwa isarwa na ƙarshe, yana ba da cikakken bayani game da yadda zaɓuɓɓukan dabaru a kimiyyar kayan aiki, kwaikwayon ci gaba, Tsarin Motsa Jiki, da kuma inganta tsarin aiki tare suna rage farashin muhimman abubuwan kiwon lafiya.

 

1. Tsarin: Tsarin Haɗaɗɗen Zane, Tsarin Samfura, da Tabbatarwa

Aikin ya fara ne da tsarin haɗin gwiwa. Injiniyoyin Ansix Tech sun yi aiki tare da ƙungiyar bincike da ci gaba ta abokin ciniki don fassara tsarin gadon da aka tsara—wanda ke buƙatar ƙarfin ɗaukar kaya mai yawa (sama da kilogiram 200), sauƙin haɗawa ba tare da kayan aiki ba, da kuma iya tattarawa don ajiya—zuwa wurin da za a iya kera shi. Tsarin RobaAn cire tsarin farko na 3D zuwa cikin sassan da aka ƙera da allura: manyan layukan gefe, tallafin ƙarshe, haɗin gwiwa masu haɗawa, da ƙarfafa tsarin.

 

Tsarin Samfura Mai Sauri Don Siffa da Aiki: Kafin a yi amfani da kayan aikin ƙira mai siffofi shida, an ƙirƙiri samfuran aiki ta amfani da fasahar bugawa ta 3D mai ci gaba, gami da Zaɓaɓɓen Laser Sintering (SLS) tare da kayan da aka yi da nailan. Waɗannan samfuran sun yi aiki a kan dalilai biyu: sun ba da damar tabbatar da yanayin aiki da kyau, kuma, mafi mahimmanci, don gwajin nauyi. An yi gwaje-gwajen nauyi marasa motsi da na motsi waɗanda ke kwaikwayon nauyin majiyyaci da motsi, suna ba da bayanai na farko kan wuraren damuwa da karkacewa.

 

Tabbatar da Tsarin Samfura (PDV): Wannan mataki ne inda ƙwarewar na'urorin likitanci na Ansix Tech ta zama mai matuƙar amfani. Tsarin tabbatarwa ya wuce ƙarfin jiki da ƙarfi. Ya haɗa da:

 

Kimanta Daidaito a Halitta: Tabbatar da cewa an zaɓi ma'aunin kayan da aka zaɓa ya cika ƙa'idodin ISO 10993 don tuntuɓar marasa lafiya.

 

Tsaftacewa da Juriyar Sinadarai: Gwaji juriya ga magungunan kashe ƙwayoyin cuta masu ƙarfi kamar su bleach da maganin da ke ɗauke da barasa.

 

Tabbatar da Haɗawa/Rugujewa: Tabbatar da hanyoyin da suka dace da kuma kullewa waɗanda aka tsara don haɗawa ba tare da kayan aiki ba an yi su da aminci a kan maimaitawar zagayowar.

 

Wannan tsauraran dabarun injiniya na gaba-gaba sun kawar da sauye-sauye masu tsada a cikin ƙira a tsakiyar rafi, babban tushen hauhawar kasafin kuɗi da jinkiri a cikin ayyukan kayan aiki masu rikitarwa.

 

2. Gidauniyar: Zaɓin Kayan Dabaru don Aiki da Tattalin Arziki

Zaɓar kayan aiki wata hanya ce mafi mahimmanci don sarrafa aikin sassan da kuma farashin naúrar ƙarshe. Masana kimiyyar kayan aikin Ansix Tech sun kimanta nau'ikan polymers na matakin likita, daidaita halayen injina, bin ƙa'idodi, da farashi a kowace kilogiram.

Shawarar da Take Da Kuɗi: Babban ginshiƙin dabarun kuɗin aikin shine zaɓin polypropylene mai cike da gilashi. A matsayinsa na ɗaya daga cikin robobi na likitanci da aka fi amfani da su kuma masu araha, PP ya samar da tushe mai ƙarfi. Ƙarfafa zare na gilashi 30% ya mayar da shi kayan gini wanda zai iya maye gurbin madadin da ya fi tsada kamar gaurayen polycarbonate ko ma ƙarfe a wasu ƙananan sassa. Wannan shawara guda ɗaya, wadda aka tabbatar ta hanyar nazarin abubuwa masu iyaka (FEA), ta shimfida harsashin rage farashin kayan aiki (BOM) da kimanin kashi 25-30% ga manyan sassan firam.

 

3. Nasarar Kwaikwayo: Binciken Guduwar Mold da Tsarin Kerawa (DFM)

Da aka zaɓi kayan aiki, an fara aikin kera kayayyaki ta intanet. Ansix Tech ta yi amfani da manhajar kwaikwayon Moldflow® mai ci gaba don yin cikakken nazarin Tsarin Masana'antu (DFM). Wannan na'urar dijital ta tsarin ƙera kayayyaki tana da matuƙar muhimmanci don annabta da kuma kawar da lahani kafin a yanke ƙarfe.

 

Kwaikwayon ya mayar da hankali kan:

 

Tsarin Cikowa: Tabbatar da daidaiton cike dukkan ramuka a lokaci guda don hana yaɗuwa da kuma rashin daidaiton yawan sassan. Bincike ya nuna cewa inganta matsayin shiga da yanayin sassan na iya rage lokacin cikawa sosai da inganta kwararar ruwa.

 

Wurin Layin Walda da Ƙarfinsa: Yin hasashen inda gaba da gaba na kwararar ruwa suka haɗu kuma yana iya haifar da rauni. Binciken ya ba injiniyoyi damar sake sanya ƙofofi ko gyara ƙirar haƙarƙari don motsa layukan walda zuwa wurare marasa mahimmanci.

 

Ingancin Tashar Sanyaya: Kwaikwayon rarraba zafin jiki don inganta tsarin layin sanyaya don cire zafi iri ɗaya, wanda shine babban abin da ke ƙayyade lokacin zagayowar.

 

Hasashen Ragewa da Yaɗuwa: Hasashen yadda ɓangaren zai karkace yayin da yake sanyaya, yana ba da damar daidaita diyya ga yanayin ramin mold (gyaran jira).

 

Rahoton DFM ya bayar da shawara mai mahimmanci: sauyawa daga babbar ƙofa ta gargajiya zuwa tsarin ƙofar fanka da aka gyara don dogayen layukan gefe. Wannan ya samar da faɗaɗa, mafi zurfin gaba mai kwarara, rage matsin lamba da kuma kawar da alamun nutsewa a kan manyan saman lebur. Kwaikwayon ya annabta raguwar matsin lamba na allura da kashi 15% da kuma matakin tattarawa iri ɗaya, wanda ke fassara kai tsaye zuwa ƙarancin buƙatun ƙarfin matsewa da amfani da makamashi.

 

4. Injiniyan Kayan Aiki: Muhimman Abubuwan Zane na Mold

Modulation ɗin da kansa babban injiniya ne na daidaito. Don aikin shimfidar gado, Ansix Tech ya ƙera wani mold mai ramuka da yawa, mai zafi mai gudu tare da matoshin bawul mai layi ɗaya.

 

Falsafar Tsarin Gina Jiki: An gina wannan tsari ne bisa ga ƙa'idar ƙara yawan aiki yayin da ake rage lokacin da za a yi gyara. Tsarin rami mai girman 2+2 (wanda ke samar da saitin layukan hagu biyu da dama biyu a kowane zagaye) ya inganta sararin farantin injin ƙera allura mai nauyin tan 1600.

 

Tsarin Ƙofar: Manhajar mai gudu mai zafi, wacce aka sanya mata ƙofofin bawul, ta samar da cikakken iko mai zaman kansa kan cika kowanne babban sashi. Wannan ya ba da damar daidaita matakin fakitin don sassa masu kauri (kamar gidajen haɗin gwiwa) ba tare da shingen siriri ba (kamar gefunan layin dogo), yana tabbatar da yawan kayan da ake amfani da su sosai da kuma rage amfani da su.

 

Tsarin Fitar da Kaya: Ganin girman saman sassan, an tsara haɗakar fil ɗin fitar da kaya, masu fitar da kaya a hannun riga, da kuma bawuloli masu amfani da iska don tabbatar da cewa sassan sun fito cikin tsafta kuma ba tare da ɓarna ko alamun ja ba. An yi dukkan sassan mai fitar da kaya daga ƙarfe mai tauri don jure yanayin gogewa na kayan da aka cika da gilashi.

 

5. Kashi na Baya: Zaɓin Karfe Mai Dabaru Don Tsawon Rai

Ba a amfani da ƙarfe mai laushi wajen yin sulhu ba, musamman lokacin da ake amfani da kayan da aka cika da gilashi awanni 24 a rana da rana. Ansix Tech ta zaɓi haɗakar ƙarfe don daidaita aiki, dorewa, da farashi:

 

Tushen Kogo da Maƙallan Jiki: Karfe na kayan aiki na H13, wanda aka taurare zuwa 48-50 HRC. An zaɓa shi saboda kyakkyawan haɗinsa na juriya ga gajiya mai zafi (mahimmanci don hawan keke cikin sauri), ingantaccen injin aiki, da ƙarancin farashi idan aka kwatanta da ma'aunin bakin ƙarfe mai inganci. Yana samar da harsashi mai ƙarfi na mold.

 

Wurare Masu Yawan Lalacewa: Ga sassan da ke kan hanyar narkewar da ke lalatawa—kamar abubuwan da ke shigar da ƙofa, rufewa, da wasu fil ɗin ejector—an yi amfani da ƙarfe na D2. Babban sinadarin chromium ɗinsa yana ba da juriya ga lalacewa, yana tsawaita rayuwar waɗannan muhimman abubuwan da ke da matuƙar kulawa.

 

Abubuwan da ke Juriya ga Tsatsa: Ga duk wani faranti ko sassan da aka fallasa ga ruwan sanyi ko muhallin da ke cikin ɗaki mai tsafta, an ƙayyade nau'ikan ƙarfe kamar CORRAX (ƙarfe mai taurarewa daga ruwan sama). Mafi kyawun juriyarsa ga tsatsa yana tabbatar da kwanciyar hankali na dogon lokaci kuma yana hana gurɓatar tsatsa, wanda shine mafi mahimmanci ga sassan lafiya.

 

Wannan tsari mai matakai biyu na zaɓin ƙarfe yana tabbatar da tsawon rai na ƙirar - wanda ke nufin fiye da zagayowar miliyan 1 - ba tare da haifar da tsadar gina dukkan kayan aikin daga ƙarfe mai tsada ba.

 

6. Tsarin Zagayawan Jijiyoyi: Ingantaccen Sanyaya, Masu Gudu, da Ƙofa

Lokacin zagayowar shine bugun ƙarfin samarwa. Injiniyoyin Ansix Tech sun sadaukar da kai sosai wajen tsara tsarin sanyaya yanayi. Ta amfani da bugun ƙarfe na 3D (ta hanyar Direct Metal Laser Sintering - DMLS), sun ƙera tashoshin sanyaya yanayi waɗanda suka bi daidaitattun yanayin yanayin sassan, musamman a kusa da wuraren haɗuwa masu kauri. Wannan sanyaya yanayi ya rage lokacin sanyaya yanayi da kusan kashi 40%, yana ba da haɓakawa kai tsaye da ban mamaki ga fitarwa na sassa-a kowace awa.

 

Tsarin mai gudu yana da tsari mai kyau wanda aka sarrafa shi ta hanyar zafi. Manhajar mai gudu mai zafi tana kula da filastik a cikin yanayin narke, yana kawar da sharar da ke tattare da masu gudu masu sanyi. Gate ɗin bawul ɗin da ke jere yana ba da damar cikewa mai sarrafawa, yana rage damuwa a ciki da kuma inganta lanƙwasa na ɓangaren.

 

7. Kalubalen Kewaya: Daga Warpage zuwa Taro

Aikin ya fuskanci manyan matsaloli:

 

Yaɗuwar Dogayen Layin Dogon Mota: Haɗakar kayan da aka cika da gilashi da dogayen siffofi masu sirara sun haifar da babban haɗarin rusunawa. An rage wannan ta hanyar ƙirar ƙofar fanka (daga DFM), tsarin sanyaya mai daidaito, da kuma kayan sanyaya bayan fitarwa waɗanda ke riƙe da sassa a cikin siffa a lokacin mahimmin matakin ƙarfafawa na ƙarshe.

 

Cimma Ka'idojin Inji Masu Daidaituwa: Tabbatar da cewa an mayar da zare-zaren gilashin zuwa ga ƙarfin da ya dace a tsawon layin dogo, ana buƙatar cikakken iko kan saurin allura da kuma jerin buɗe ƙofa, an tabbatar da sigogi kuma an kulle su a lokacin matakin cancantar aiki.

 

Kula da Tsafta: A matsayin wani ɓangare na kayan aikin likita, mold yana aiki a cikin yanayi mai sarrafawa. Zaɓuɓɓukan ƙarfe da ƙirar mold sun haɗa da saman da suka yi santsi, masu gogewa da kuma guje wa aljihunan da kayan za su iya tsayawa ko kuma ƙwayoyin cuta za su iya ɓoyewa.

 

8. Injin Ingantawa: Ingantaccen Tuki da Kula da Farashi

Inganta tsari a Ansix Tech kimiyya ce da ke da alhakin bayanai. Ta amfani da bayanan Moldflow a matsayin wurin farawa, injiniyoyi sun gudanar da Tsarin Gwaje-gwaje (DOE) a kan injinan samarwa don nemo wurin da ya dace.

 

Maɓallan da aka inganta sun haɗa da:

 

Zafin Narkewa: An rage shi zuwa mafi ƙarancin buƙata don cikewa gaba ɗaya don rage lalacewar zafi da lokacin sanyaya.

 

Saurin Allura: An inganta shi don daidaita cikawa da sauri (don kammala saman) tare da kwararar da aka sarrafa (don daidaita zare).

 

Matsi da Lokaci na Marufi: An daidaita shi daidai don ƙara isassun kayan da za a iya ramawa idan aka yi amfani da su ba tare da an yi amfani da su fiye da kima ba, wanda hakan ke ɓatar da kayan kuma yana haifar da damuwa.

 

Lokacin Zagaye: Tsarin sanyaya mai tsari, tare da ingantaccen sarrafa sassan robot, ya rage jimlar lokacin zagayowar da kusan kashi 30% idan aka kwatanta da kimantawa na farko.

 

Wannan ingantaccen tsari ya haifar da fa'ida biyu: ƙarin kayan aiki (rage farashin sama da kowane ɓangare) da ƙarancin amfani da makamashi da kayan aiki (rage farashin canzawa a kowane ɓangare).

 

9. Ka'idoji Marasa Sassauci: Kula da Inganci da Tabbatarwa

Inganci yana cikin kowane mataki. Tsarin kula da inganci na Ansix Tech an ba shi takardar shaidar ISO 13485:2016, ma'aunin na'urorin likitanci. Don wannan aikin, an yi amfani da iko mai matakai da yawa:

 

Duba Mataki na Farko (FAI): Cikakken binciken na'urar aunawa mai daidaitawa ta 3D (CMM) na sassan daga farkon aikin samarwa akan bayanan CAD na asali.

 

Kula da Tsarin Lissafi (SPC): Ana sa ido kan ma'auni masu mahimmanci (misali, diamita na fil ɗin mahaɗi, tsawon layin dogo) a ainihin lokaci ta amfani da na'urori masu aunawa a cikin rami da kuma aunawa bayan aiki. Taswirar sarrafawa tana tabbatar da cewa aikin ya kasance cikin iyakokin iyawa mai tsauri (Cpk).

 

Gwajin Aiki: Ana yin gwaje-gwajen samfura na bazata daga kowane aiki don tabbatar da aiki.

 

Bin Diddigin Kayan Aiki: Kowane rukunin resin an rubuta shi, tare da takaddun shaida na bincike (CoA) don cikakken bin diddiginsa.

 

10. Ma'aunin Ƙarshe: Marufi da Isarwa da Sauri

Ganin buƙatar gaggawa ta samfurin ƙarshe, Ansix Tech ta tsara wani tsari na musamman na marufi. Kowace saitin kayan haɗin gado yana zaune a cikin akwatin filastik mai ɗorewa da za a iya dawowa da shi. Wannan ƙirar tana rage yawan jigilar kaya, tana kare sassa daga lalacewa, kuma tana ba da damar saukewa cikin sauri da gabatar da kayan kai tsaye zuwa layin haɗawa. Ta hanyar amfani da haɗin gwiwar dabaru da aka kafa, Ansix Tech ta ba da tabbacin jadawalin isarwa mai inganci, a kan lokaci zuwa masana'antar haɗa kayan ƙarshe ta abokin ciniki.

 

Kammalawa: Isar da Aminci da Daraja a Lokacin Matuƙa

Aikin Gaggawa na Tsarin Gado ɗaya na Lafiya shaida ce ta masana'antu ta zamani, wacce aka haɗa. Ya wuce ra'ayin da aka saba amfani da shi na "yin ƙira" don ya ƙunshi falsafar injiniya mai ɗimbin yawa. Ta hanyar yin zaɓuɓɓuka masu kyau, waɗanda kimiyya ta tallafa musu a cikin zaɓin kayan aiki (zaɓin ingantaccen PP GF30 maimakon madadin mafi tsada), amfani da kwaikwayon don hana lahani da haɓaka lokacin zagayowar, da kuma aiwatar da dabarun gina mold mai matakai, Ansix Tech ba wai kawai ta ƙera wani sashi ba.

 

Sun ƙera fa'idar farashi mai ɗorewa kai tsaye ga samfurin. A fannin da kowace dala da aka adana za a iya fassara ta zuwa wani gado ko kuma wata rayuwa da za a iya cimmawa, wannan hanyar tana ba da babbar daraja. Ga abokan ciniki waɗanda ke bin diddigin duniyar kera na'urorin likitanci masu tsada, haɗin gwiwa da ƙwararre kamar Ansix Tech, tare da ƙwarewarta a masana'antu da kuma mai da hankali kan inganci, ba wai kawai shawarar siye ba ce - muhimmin abu ne na dabarun isar da kulawa mai mahimmanci a duk inda ake buƙatarta sosai.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi tsarin gaggawa na asibiti, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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