Kayan aikin likitanci na filastik na gidaje
Kayan aikin likitanci na filastik na gidaje
Ansix Tech ta sake fasalta fannin lafiya Yin MoldYadda Injiniyan Daidaito Ke Rage Farashi Ba Tare da Yarjejeniya Ba
SHENZHEN, China — A cikin duniyar kera na'urorin likitanci mai cike da matsaloli, rufin filastik mai sauƙi ba shi da sauƙi. Waɗannan maƙallan suna kare na'urorin lantarki masu laushi, suna tabbatar da rashin tsaftar na'urori, kuma galibi suna samar da ma'aunin mai amfani ga komai, tun daga binciken hannu zuwa tsarin tallafi na rayuwa. Bayan kowace na'ura mai aminci akwai injin allura mai kyau - kayan aiki inda ake auna daidaito a cikin microns kuma gazawar ba zaɓi bane. A sahun gaba a cikin wannan fanni mai wahala akwai Ansix Tech, ƙwararren masana'anta wanda hanyar da aka haɗa don yin ƙirar kayan aikin likita tana nuna cewa inganci mafi kyau da rage farashi mai yawa ba buri bane na daban.
Tafiyar daga fayil ɗin CAD zuwa gidan likita mai tsafta, wanda aka shirya da kayan aiki, wani tsari ne mai rikitarwa na injiniyanci mai zurfi, kimiyyar kayan aiki, da kuma sarrafa tsari. Ga OEMs, mold ɗin yana wakiltar babban jarin farko, kuma farashin kowane ɓangare yana nuna ribar dogon lokaci. Ansix Tech ta gina sunanta kan yadda take tafiyar da wannan tsari gaba ɗaya - daga ƙira ta farko zuwa isar da sauri - tare da mai da hankali biyu: cimma aminci mara sassauci da ake buƙata don aikace-aikacen likita yayin aiwatar da ingantaccen tsarin da ke rage jimlar farashin mallaka ga abokan cinikinta.
Tushen: Zane & Tsarin Samfura Tare da Tunani a Kan Masana'antu
Tsarin a Ansix Tech yana farawa tun kafin a yanke tubalin ƙarfe na farko. Yana farawa da Zane don Masana'antu (DfM), falsafar haɗin gwiwa tsakanin mai ƙira da Mai Yin Mold.
"Idan abokin hulɗar OEM ya zo mana da wata manufa, injiniyoyinmu nan da nan suka shiga tattaunawar ƙira," in ji wani babban jagoran aikin Ansix Tech. "Ba wai kawai muna ambaton bugu ba ne; muna nazarin yadda kowane kusurwar daftarin aiki, kauri bango, da radius na kusurwa za su yi aiki a cikin samarwa." Wannan haɗin gwiwa na farko shine inda aka fara tattara manyan kuɗaɗe. Ta hanyar inganta yanayin yanki don kera kayayyaki, Ansix ta guji gyare-gyare masu tsada da ɗaukar lokaci waɗanda ke addabar ayyukan inda ƙira da samarwa ke da matsala.
Manyan ƙa'idodin DfM da aka yi amfani da su sun haɗa da:
Kauri a Bango Iri ɗaya: Tabbatar da daidaiton kauri a bango - yawanci tsakanin 1mm da 3mm ga robobi na likitanci kamar PC ko ABS - yana hana lahani kamar nutsewa da warpage, yana ƙara yawan amfanin ƙasa kai tsaye da rage tarkace.
Kusurwoyin Zane Masu Inganci: Haɗa kusurwoyin zane masu daidai (sau da yawa 1-3° ko fiye ga saman da aka yi rubutu) yana tabbatar da tsabtace fitar da sassan, yana kare mold ɗin da kuma hana lalacewar sassan masu laushi.
Rigunan Zane da Gusset na Dabaru: Amfani da haƙarƙari maimakon kauri bango don ƙara ƙarfi yana ceton nauyi na abu a kowane ɓangare, ma'auni mai rage farashi wanda ke haɗa miliyoyin zagaye, ba tare da lalata ingancin tsarin ba.
Ana amfani da fasahar zamani wajen yin gwaji, galibi ana amfani da fasahohin zamani kamar na ƙara-ƙari (Micro-AM) don fasaloli masu rikitarwa. Waɗannan samfuran aiki suna ba da damar tabbatar da ƙira mai tsauri, gami da dacewa, tsari, da gwaje-gwajen aiki na farko, wanda hakan ke rage haɗarin aikin kafin a saka hannun jari mai yawa a cikin ƙarfe mai inganci.
Tsarin Daidaito: Kayan Aiki, Karfe, da Tsarin Motsa Jiki
Zaɓar kayan aiki shawara ce mai matuƙar muhimmanci, mai la'akari da farashi. Ansix Tech tana jagorantar abokan ciniki zuwa ga daidaito mafi kyau na aiki da tattalin arziki.
Roba na Likitanci da Manyan Abubuwan da Za a Yi La'akari da Su
Kwarewar Ansix Tech ta ta'allaka ne akan daidaita darajar da buƙata. Ga murfin da ba shi da mahimmanci, PP na yau da kullun na iya rage farashin naúrar da sama da kashi 50% idan aka kwatanta da polymer na injiniya. Ga wani sashi da ke buƙatar tsaftacewa ta autoclave, farashin farko na kayan da ke da zafi mai yawa kamar PPS yana hana lalacewar filin da kuma sake dawowa da tsada.
Modulation ɗin kansa babban aikin injiniyan kayan aiki ne. Ansix Tech yana amfani da ƙarfe masu tauri da bakin ƙarfe kamar 1.2344 (H13) don kyawun gogewa, juriya ga lalacewa, da kuma yanayin zafi. Tsarin tsarin cikin mod ɗin shine inda ake ƙera inganci a kowane zagaye:
Tsarin Ƙofar: A matsayin wurin shiga filastik mai narkewa, ƙirar ƙofar tana da matuƙar muhimmanci. Ansix tana amfani da manhajar nazarin kwararar ruwa ta Mold Flow (DFM) don kwaikwayon kwararar ruwa ta filastik, matsin lamba, da sanyaya. Wannan gwajin kama-da-wane yana gano wurare mafi kyau na ƙofa da yanayin gudu don tabbatar da daidaiton cikawa, rage amfani da kayan aiki, da kuma kawar da lahani kamar tarkon iska ko layin walda kafin a taɓa ƙarfe. Tsarin gudu mai kyau yana rage tarkacen "kayan sanyi" da dole ne a sake amfani da su ko a jefar da su.
Tsarin Sanyaya: Har zuwa kashi 80% na zagayowar ƙera allura shine lokacin sanyaya. Ansix yana ƙera hanyoyin sanyaya masu tsari waɗanda ke bin tsarin ɓangaren don mafi girman ingancin cire zafi. Rage lokacin zagayowar da kashi 20%, wanda aka samu ta hanyar ingantaccen ƙira mai sanyaya, yana fassara kai tsaye zuwa ƙaruwar ƙarfin samarwa da kashi 20% da ƙarancin farashi ga kowane sashi.
Tsarin Fitar da Kaya: Ana sanya fil da hannayen riga masu cire kaya waɗanda aka yi da injin daidai don amfani da ƙarfi iri ɗaya ba tare da yin alama ga ɓangaren ba. Zagayen fitar da kaya masu santsi suna kare rufin da ke da laushi da kuma saman mold, suna tsawaita rayuwar kayan aiki da kuma kiyaye inganci mai kyau.
Cin Nasara Kan Kalubalen Gyaran Likitanci Ta Hanyar Kwarewa Kan Tsarin Aiki
Tsarin gyaran jiki yana gabatar da ƙalubale na musamman: juriya mai tsanani ga girma (sau da yawa ±0.005mm), juriya ga sinadarai masu ƙarfi (ISO 10993), da buƙatun samar da ɗakunan tsafta. Ansix Tech tana magance waɗannan ta hanyar sarrafa tsari mai ɗorewa.
Kwanciyar hankali na girma yana fuskantar barazana daga raguwar abu da bambancin zafi. Ansix tana magance wannan ta hanyar zaɓar resin mai yawa tare da halayen raguwar aiki daidai da amfani da tsarin sarrafawa na rufewa wanda ke daidaita matsin lamba da zafin jiki a ainihin lokaci don riƙe juriya. Ana tabbatar da amincin halittu ta hanyar ƙera shi a cikin muhallin da aka sarrafa da kuma amfani da molds da aka goge zuwa madubi, wanda ke hana ƙwayoyin cuta mannewa kuma yana ba da damar yin tsaftacewa mai inganci tsakanin gudu.
Wataƙila mafi mahimmancin darajar da Ansix Tech ke bayarwa shine a cikin inganta tsarin aiki. Wannan ya wuce aikin jarida, wanda ya ƙunshi dukkan tsarin aikin samarwa:
Inganta Ingancin Kayan Aiki Gabaɗaya (OEE): Ta hanyar yin nazari da kuma daidaita hulɗar da ke tsakanin injunan ƙera allura, na'urorin robotic, da tashoshin haɗawa, Ansix ta nuna ikon ɗaga OEE daga matakan da ba za a iya yarda da su ba (misali, 62%) zuwa sama da 85%. Wannan tsalle yana wakiltar babban ƙaruwa a yawan fitarwa daga jarin jari iri ɗaya.
Masana'antu Masu Lean & Sauye-sauye Masu Sauri: Aiwatar da ƙa'idodin lean da tushen mold ɗin da aka daidaita yana rage lokacin da za a rage canjin aiki. Sauye-sauye masu sauri tsakanin ayyuka yana nufin ƙarin lokaci mai amfani da sassauci don sarrafa ƙananan rukuni, waɗanda aka keɓance su ta hanyar tattalin arziki.
Daga Tabbatar da Inganci zuwa Kyauta ga Abokan Ciniki
Kula da inganci ba mataki na ƙarshe ba ne amma wani tsari ne da aka haɗa a duk lokacin samarwa. Tsarin hangen nesa na atomatik yana duba mahimman ma'auni, yayin da samfurin da aka tsara yana tabbatar da bin tsarin kula da ingancin ƙididdiga (SQC). Wannan hanyar "inganci ta hanyar ƙira", wacce tsarin dokoki kamar ICH Q8 ya amince da ita, tana gina bin ƙa'ida a cikin tsarin, tana guje wa farashi da jinkirin gazawar duba layin ƙarshe.
A ƙarshe, tsarin da aka inganta ya shafi marufi da isarwa. Ansix yana amfani da mafita na ƙarshen layi (EOL) na tsari inda ya dace, yana sarrafa ayyukan marufi ta atomatik, yana tabbatar da jigilar kaya bisa ga oda, da kuma samar da takaddun bin diddigin abubuwa. Wannan daidaito yana hana kurakuran jigilar kaya da kuma dawowa mai tsada, yana tabbatar da cewa kayan sun isa daidai kuma akan lokaci, a shirye don layin haɗa abokin ciniki.
Kammalawa: Aminci a Matsayin Shawarar Daraja
A cikin gasa a fannin kera na'urorin likitanci, Ansix Tech ta yi fice ta hanyar sake fasalta darajarta. Ba wai kawai an yi amfani da kwarewarsu a masana'antar don ƙirƙirar mold da ke aiki ba, har ma da ƙirƙirar tsarin samarwa gaba ɗaya wanda ke aiki yadda ya kamata, yadda aka zata, da kuma tattalin arziki. Ta hanyar rage farashi ta hanyar zaɓar kayan aiki masu wayo, rage lokacin zagayowar ta hanyar ƙirar mold mai kyau, da kuma haɓaka yawan aiki ta hanyar inganta tsari, Ansix Tech ta gabatar da shawara mai ban sha'awa: mafi girman aminci a cikin ƙera na likita, a kan ƙaramin farashi mai mahimmanci. A cikin masana'antar da kowane sashi ke da mahimmanci, wannan alƙawarin ga ƙimar injiniya yana tabbatar da cewa na'urori ba wai kawai suna da aminci da inganci ba har ma suna da sauƙin samu.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi kayan aikin likitanci na filastik, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
#www.ansixtech.com #ansixtech.com #Masana'antar injinan birki mai haske #Kayan aikin likitanci na filastik na gidaje #Masana'antar injinan mold #Kayan aikin injinan mold #Kayan aikin injinan mold #Kayan aikin injinan mold #Kayan aikin injinan mold #Kayan aikin injinan mold #Kayan aikin injinan mold #Kayan aikin injinan mold #Kayan aikin injinan mold #Kayan aikin injinan Ansix #Kayan aikin injinan Ansix #Kayan aikin injinan Ansix #Kayan aikin injinan Ansix #Kayan aikin injinan mold #Kayan aikin injinan moldfacotry #Ansix Tech #Ansix Tech mold #Injin injection mold mold mold companies #Injin injection oil pon mold companies #Injin injection oil mold mold #Injin injection oil mold mold #Injin injection oil mold mold china #Injin injection oil mold china #Injin injection oil mold china #Ansinx Tech mold mold china factory #Ansix mold #Injin injection moldprecision mold #Injin injection mold mold #ansix filastik mold #Mold ƙera #Injin injection moldparts #Injin injection mold parts #Injin injection mold parts #Injin injection mold parts #Injin injection mold fraction #Injin injection mold production #Ana amfani da injin injection mold companies #China mold #Injin injection mold china #Precision mold # High precision molds #Gida injuna mold #Injection mold #Babban Allura Molding Masana'anta #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Allura #Babban Kamfanin Gyaran Lantarki