Akwatin raba ruwa da shayi mai aiki da yawa

Akwatin raba ruwa da shayi mai aiki da yawa

 

Injiniyan Daidaito Ya Cika Ingancin Kuɗi: Yadda Ansix Fasaha ta sake farfado da rabuwar shayi da injin gyaran allura mai zurfi

A cikin masana'antar da ƙaramin milimita zai iya nufin bambanci tsakanin nasara da gazawa, sabuwar fasahar Ansix Tech Tsarin Motsa Jiki da kuma dabarun kayan aiki na Akwatin Raba Shayi da Ruwa Mai Aiki da yawa ana hasashen zai rage farashin samar da na'urar da kimanin kashi 22% yayin da zai rage lokacin haɓaka kayan aiki da kashi 30%.

 

A cikin yanayin gasa na kayan kicin na masu amfani, neman cikakken kofi na shayi ya haifar da ƙirar samfura masu inganci. Duk da haka, canza wani tsari mai rikitarwa kamar kwantena na raba shayi da ruwa zuwa ingantaccen samfuri, mai yawan samarwa, kuma mai araha babban ƙalubale ne na injiniya. Ansix Tech, jagora a cikin ƙirar allurar daidai, kwanan nan ya kammala wani babban aiki wanda ba wai kawai ya shawo kan waɗannan ƙalubalen ba har ma ya kafa sabon ma'auni don kera kayayyaki masu inganci da araha. Wannan shine labarin ciki na yadda ƙira mai kyau, kimiyyar kayan aiki mai zurfi, da ƙwarewar sarrafawa suka haɗu don kawo kayan shayi mai ƙirƙira zuwa kasuwa.

 

Kalubalen Zane: Injiniyan Gwaninta Mai Kyau Ba Tare Da Taushi Ba

Hangen nesa na abokin ciniki shine akwati wanda zai iya canzawa tsakanin juyawa da hidima cikin sauƙi, tare da matattara mai haɗawa, hatimi mai tsaro, da ƙirar ergonomic. Manufofin farko sun haɗa da abubuwan haɗin gwiwa da yawa - babban jiki, bututun rabawa, kwandon matattara mai kyau, da murfi mai tsarin iska mai lasisi. Babban matsalar fasaha ita ce tabbatar da cewa waɗannan sassan, kowannensu yana da buƙatu daban-daban na aiki, sun dace daidai a ƙarƙashin yanayin zafi daban-daban, daga zafin wanke-wanke zuwa sanyin firiji, ba tare da zubar da ruwa ko lanƙwasa ba.

 

Ƙungiyar injiniya ta Ansix Tech ta fara da wata gaskiya mai tushe a fannin ƙera robobi: "kuɗin yana cikin haƙuri". Buƙatar da aka yi ta hanyar amfani da na'urar aunawa mai ƙarfi a duk faɗin duniya zai sa aikin ya yi tsada sosai. Madadin haka, sun yi amfani da wata hanya mai mahimmanci ta nazarin girma. Ga kowane saman haɗuwa - kamar sandar bututun da ke cikin tsakiyar murfi - sun ƙididdige mafi ƙarancin izinin aiki, sannan suka yi amfani da haƙurin da ake buƙata kawai don cimma hakan. Girman da ba shi da mahimmanci ba an tsara shi ta hanyar "juriyar bargo," wani aiki da ke rage farashin injin ba tare da yin illa ga aiki ba.

 

Samfurin Tabbatarwa: Tabbatar da Gani

Kafin a yi wa mutum shida shari'a Kudin Molds, Ansix Tech ta yi amfani da fasahar yin samfuri cikin sauri. Ta amfani da injin yin samfuri wanda ke ajiye ABS mai narkewa, sun ƙirƙiri samfuran aiki na kowane ɓangare. Wannan matakin yana da mahimmanci don gwajin ergonomic, tantance yanayin injin, da kuma gudanar da gwaje-gwajen zubewa na farko. Samfuran sun nuna cewa ƙirar kwandon matatar asali, kodayake tana da tasiri, zai zama da wahala a fitar da shi daga mold ba tare da murɗewa ba. Wannan fahimta ta farko ta sanar da sake fasalin tare da ƙarin kusurwoyin daftarin aiki da tsarin haƙarƙari da aka gyara, wanda ke adana gyare-gyare masu tsada daga baya.

 

A lokaci guda, ƙungiyar ta fara Tsarin Zane don Masana'antu (DFM) da nazarin kwararar mold (DFM). Ta amfani da software na CAE mai ci gaba, sun yi kwaikwayon yadda filastik mai narkewa zai cika ramukan mold da aka yi tunanin. Kwaikwayon farko sun annabta matsaloli masu yuwuwa: layukan walda da ke fitowa a wuraren da ke da matuƙar damuwa na maƙallin kwantena da kuma sanyaya mara daidaito wanda zai iya haifar da warpage a cikin babban tushe mai faɗi. Waɗannan binciken kama-da-wane sun ba injiniyoyi damar sake fasalin yanayin ɓangaren da kuma tsara tsarin ciki na mold ɗin—wuraren ƙofa, tsarin mai gudu, da tashoshin sanyaya—don kawar da waɗannan lahani cikin gaggawa.

 

Kimiyyar Zaɓa: Tsarin Kayan Dabaru

Zaɓar robobi masu dacewa shawara ce mai kyau wadda ta daidaita aminci ga abinci, dorewa, tsabta, da farashi. Ansix Tech ta ba da shawarar yin amfani da hanyoyi daban-daban, don inganta kowane ɓangare don takamaiman rawar da yake takawa.

 

Babban Jikin Kwantena: Ƙungiyar ta zaɓi Polyethylene Terephthalate (PET). Musamman, sun zaɓi wani babban resin Intrinsic Viscosity (IV) mai inganci, kamar Huvis's BB (Kwalbar Sha) Homo-Polymer, wanda aka san shi da kyakkyawan haske, ƙarfi, da kwanciyar hankali na zafi har zuwa wurin narkewarsa na kimanin 253°C. Ƙarancin acetaldehyde ɗinsa ya tabbatar da cewa babu wani ɗanɗano da zai canza zuwa abin sha, wanda hakan ya sa ya dace da taɓa abinci. Muhimman halaye kamar yawan ~1.40 g/cm³ da kuma saurin raguwar da aka sarrafa sune muhimman abubuwan da ake buƙata don daidaita girman mold.

 

Akwatin Famfo da Tace: Ga waɗannan abubuwan da ke buƙatar sassauci da kuma maimaita aiki, an zaɓi Polypropylene (PP) da aka gyara. PP yana ba da juriya mai kyau ga sinadarai don tsaftacewa da kuma wurin narkewa mafi girma (kusan 160-170°C) wanda ya dace da hulɗar ruwan zafi. Yanayinsa na rabin-crystalline yana ba da juriya da juriya ga gajiya.

 

Hatimin Riƙewa Mai Taushi: An yi wa wani bututun thermoplastic (TPE) fenti mai kauri a wasu wurare na bututun PP. Wannan tsari na "molding mai harbi biyu" ya haifar da riƙo mai laushi, wanda ba ya zamewa da gasket mai hana ruwa shiga a cikin mataki ɗaya na kera shi, wanda hakan ya kawar da buƙatar haɗa hatimi daban da kuma rage yawan sassan da aiki.

 

Binciken Kwatanta Halayen Kayan Aiki

Tsarin Kayan Aiki Mai Daidaito: Nasarar Tsarin Mold

Modulation shine zuciyar ƙera allura. Don samfurin da ke da irin waɗannan haɗakar abubuwa masu rikitarwa, Ansix Tech ta ƙera tsarin mold mai ramuka da yawa, mai saurin gudu tare da wasu ƙananan tsarin da aka keɓance.

 

Zaɓin Karfe Mai Motsa Jiki: Don samar da babban girma, an yi amfani da maƙallan tsakiya da rami daga ƙarfe mai tauri (misali, P20 ko 420SS). Wannan yana ba da daidaito mai kyau na injin aiki, iya gogewa don kammala sheƙi, da juriya ga tsatsa daga abubuwan sanyaya ko ƙarin filastik. Yankunan da ke da ƙarfi, kamar siririn tsakiya waɗanda ke samar da ramukan raga na tacewa, an yi su ne da ƙarfe mai tauri (misali, H13) don tsawaita rayuwa.

 

Tsarin Sanyaya: Koyo daga nazarin kwararar farko, injiniyoyi sun tsara tsarin tashar sanyaya mai tsari. Ba kamar ramukan da aka haƙa madaidaiciya ba, waɗannan tashoshi suna bin ainihin siffar 3D na saman ɓangaren. Wannan sabon abu yana ba da damar cire zafi iri ɗaya da sauri, yana rage lokacin zagayowar da kusan kashi 20% kuma kusan kawar da warpage da aka gani a cikin kwaikwayon farko.

 

Ƙofa da Fitar da Kaya: Ƙofar—inda robobi ke shiga cikin ramin—an sanya ta a ƙasan gefen kwantenar. Wannan ƙirar ƙofar ƙarƙashin ruwa ta wargaje sosai yayin fitar da kaya, ba ta bar wata alama a saman kayan kwalliyar waje ba. Don fitar da kaya, an yi amfani da haɗakar fil, hannayen riga, da hanyoyin "lifter" da aka ƙera musamman. Masu ɗagawa suna da mahimmanci don sakin ƙananan ramuka a kan makullan makulli na mai hura iska ba tare da barin tabo ko haifar da mannewa ba.

 

Cin Nasara Kan Iyakar Masana'antu: Tsarin Aiki da Ingantawa

Da aka ɗora masa injin yin allura mai nauyin tan 300, ƙalubalen ya koma ga inganta tsarin aiki. Na'urorin farko sun tabbatar da hasashen DFM: cimma cikakkiyar cikawa ga kwandon matattarar mai sirara yayin da hana alamun nutsewa a kan babban maƙallin hannu mai kauri abu ne mai sauƙi.

 

Masu fasaha na Ansix Tech sun yi amfani da ƙa'idodin Scientific Molding, suna ɗaukar tsarin a matsayin jerin abubuwan da za a iya aunawa. Sun inganta matakai huɗu masu mahimmanci na allurar - cika, shirya, riƙewa, da sanyaya - ta hanyar lura da matsi da na'urori masu auna zafin jiki a cikin mold a ainihin lokacin. Misali, sun gano cewa zafin narkewa kaɗan ga PET, tare da babban saurin cikawa na farko, ya samar da mafi kyawun ƙarewa a saman da kwanciyar hankali, wanda ke fassara kai tsaye zuwa mafi girman ƙimar yawan amfanin ƙasa.

 

Mafi girman ribar inganci ya samo asali ne daga haɗa tsarin aiki ta atomatik. An tsara wani hannu mai siffar robot mai kusurwa shida don shiga injin bugawa bayan kowane zagaye. Ya riƙe sassan da aka ƙera a hankali (har yanzu suna kan tsarin gudu), ya sanya su a cikin na'urar sanyaya don kiyaye siffar, sannan ya kai su zuwa tashar yankewa da cirewa ta atomatik gaba ɗaya. Wannan ƙwayar "fitila" za ta iya aiki ba tare da kulawa ba na tsawon awanni, wanda hakan zai rage farashin aiki kai tsaye da rage sarrafa ɗan adam, wanda shine babban tushen bambancin inganci.

 

Al'adar Inganci: Tabbatarwa daga Pellet zuwa Pallet

Kula da inganci a Ansix Tech ba bincike na ƙarshe ba ne, amma falsafa ce da aka gina a cikin tsarin.

 

Tsarin Kulawa a Cikin Tsarin Aiki: Kowace minti 30, tantanin halitta mai sarrafa kansa zai karkatar da saitin sassa don aunawa nan take. Masu fasaha suna amfani da injunan aunawa masu daidaitawa (CMM) don duba ma'auni masu mahimmanci akan samfurin CAD na dijital, suna tabbatar da cewa tsarin ya ci gaba da kasancewa cikin ikon ƙididdiga.

 

Gwajin Aiki: An yi gwajin aiki mai tsauri a cikin samfurin kowane yanki na samarwa. Wannan ya haɗa da gwaje-gwajen zubar da matsi, gwajin zagayowar injin plunger, da gwaje-gwajen kaya a kan maƙallin.

 

Marufi Don Cikakke: Mataki na ƙarshe shine marufi mai kariya. An sanya kowane sashi a cikin layukan kumfa da aka yanke musamman a cikin kwantena masu sake amfani da su. Wannan ya tabbatar da cewa sassan sun isa wurin haɗa kayan abokin ciniki cikin aminci, wanda hakan ya kawar da lalacewar jigilar kaya wanda zai iya jinkirta ƙaddamar da samfurin.

 

Hanya Zuwa Isarwa Mai Sauri: Injiniya Mai Aiki A Lokaci Daya

An cimma jadawalin aikin cikin sauri ta hanyar injiniyanci a lokaci guda. Yayin da ake tabbatar da ƙirar samfurin ƙarshe, ƙungiyar ƙirar mold ta riga ta fara aiki kan tsare-tsare na farko. Da zarar an fitar da bayanan samfurin 3D, injinan CNC masu sauri na tubalan mold sun fara. An yi odar abubuwa masu mahimmanci kamar sassan ƙarfe na dogon lokaci. Wannan aikin da aka yi a jere, wanda aka sarrafa ta hanyar tsarin Gudanar da Tsarin Rayuwa na Samfura (PLM), ya matse zagayowar ci gaba ta yau da kullun daga makonni 20 zuwa 14 kawai, wanda ya sa abokin ciniki ya tallata wata mai mahimmanci kafin jadawali.

 

Kammalawa: Shawarar Darajar Fasaha ta Ansix

Nasarar aikin Kwantenar Raba Shayi da Ruwa Mai Aiki da Yawa shaida ce ta hanyar injiniya mai cikakken tsari. Ansix Tech ta nuna cewa ainihin darajar da ke cikin ƙera allurar ba wai kawai tana cikin injinan aiki ba ne, har ma tana cikin yanke shawara mai ma'ana da dabaru a kowace hanya—daga nazarin kimiyyar kayan aiki da nazarin haƙuri zuwa sarrafa zafi da sarrafa kansa.

 

Ta hanyar ƙalubalantar zato, amfani da kwaikwayon kwaikwayo, da kuma tsara yadda ake kera kayayyaki tun daga farko, sun mayar da wani tsari mai sarkakiya zuwa samfuri mai inganci da inganci. Sakamakon ya kasance raguwa mai yawa a cikin farashin kowane ɓangare ga abokin ciniki, wanda aka cimma ba ta hanyar yanke hukunci ba, amma ta hanyar injiniyanci mai wayo. Wannan aikin ya ƙarfafa cewa a kasuwar yau, kirkire-kirkire a cikin tsarin kera kayayyaki yana da mahimmanci kamar kirkire-kirkire a cikin ƙirar samfura. Ga kamfanonin da ke neman kawo sabbin samfuran masu amfani zuwa rayuwa, haɗin gwiwa da masana'anta wanda ke da wannan zurfin ƙwarewa ba kawai zaɓi bane; shine mafi mahimmancin sinadari don samun nasara.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi kwantena na raba shayi da ruwa mai aiki da yawa, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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