Maƙallin allura

Maƙallin allura

 

Daidaito a Tafin Hannunka: Yadda Tafiyar Kayan Aikin Likita daga Zane zuwa Samarwa ke Bayyana Masana'antu na Zamani

Samar da allurar likita guda ɗaya mai yawa, wanda Jamusanci ke jagoranta ƙa'idodi, ya ƙunshi ƙalubalen masana'antu a duniya: cimma daidaiton ƙananan na'urori a matakin masana'antu yayin da yake ƙara rage farashi akai-akai.

A wani babban cibiya a kasar Sin, injiniyoyi a Ansix Fasaha tana duba jerin abubuwan da aka fara amfani da su wajen yin amfani da roba. Kowanne sashi an yi shi ne don ya zama abin riƙe allurar Masson, kayan aiki na daidai da ake amfani da su a duk duniya. Waɗannan samfuran farko, waɗanda suka fito daga sabon ƙirar ƙarfe da aka ƙera, sun fi samfura kawai; su ne ƙarshen tafiya mai zurfi, ta tsawon watanni da ƙa'idodin ƙasa da ƙasa ke gudanarwa, kwaikwayon zamani, da kuma ci gaba da neman ƙwarewar masana'antu. Wannan aikin riƙe allura ya nuna wani muhimmin sauyi a masana'antar duniya - inda ikon samar da na'urorin likitanci masu inganci da inganci da kuma farashi mai kyau ya fi muhimmanci. Ga kamfanoni kamar Ansix Tech, nasara ta dogara ne akan ƙwarewa a kowace hanyar haɗi a cikin sarkar, daga bitar ƙira ta dijital ta farko zuwa samfurin ƙarshe da aka shirya don tsaftacewa.

 

1 Tushe: Ma'auni, Zane, da Hanyar Zuwa Tsarin Samfura (Matsayin EVT)

Tsarin kowace na'urar likita mai mahimmanci ba zane bane amma tsari ne. Ga mai riƙe allura, aikin an kafa shi ne ta hanyar DIN 58259:2010-02, ma'aunin Jamus wanda ke ƙayyade ƙira, kayan aiki, aiki, da buƙatun gwaji na "Kayan aikin likita - nau'in mai riƙe allurar Masson". Wannan takarda ta samar da tsarin da ba za a iya yin sulhu a kai ba, wanda ke tabbatar da cewa samfurin ƙarshe zai cika tsammanin duniya game da aminci da aiki.

 

1.1 Nasarar Buga Tsarin Zane tare da DFM da Zaɓin Kayan Dabaru

Kafin a yanke ƙarfe, an yi nazari mai zurfi kan samfurin na zamani. Bisa ga ƙa'idodin Tsarin Masana'antu (DFM), injiniyoyin Ansix sun gudanar da cikakken bita. Wannan ya ƙunshi duba abubuwa da dama masu mahimmanci, ciki har da bayyananniyar ƙayyadaddun saman, dacewar kusurwoyin da aka zana don fitar da iska, da kuma wurin da ake iya hasashen layukan walda da kuma yuwuwar walƙiya. Manufar ita ce gano da kuma warware rikice-rikicen ƙira ta hanyar amfani da na'urar, don hana sake fasalin ƙira mai tsada daga baya.

 

Babban abin da ke cikin wannan matakin shi ne zaɓin kayan aiki. Mai riƙe allura yana buƙatar haɗin musamman na ƙarfin injina, juriya ga sinadarai ga tsaftacewa, da kuma kyakkyawan kwanciyar hankali. Duk da yake ana amfani da takamaiman gauraye na musamman, kayan da ke cikin wannan rukuni galibi suna nuna ƙarfin juriya a cikin kewayon 15-35 MPa, tsayin daka mai yawa a lokacin karyewa (150-350%), kuma dole ne su jure wa yawan fallasa zuwa yanayin zafi mai yawa ba tare da lalata ba. Ƙwarewar Ansix ta kasance mai mahimmanci wajen zaɓar kayan da ba wai kawai ya cika sharuɗɗan aiki ba har ma ya ba da kyawawan halaye na kwarara don ƙera yanayin ƙasa mai rikitarwa kuma an inganta shi don samar da babban girma.

 

An tabbatar da wannan aikin dijital ta hanyar nazarin Moldflow (CAE), wani kwaikwaiyo mai zurfi wanda ke hasashen yadda filastik mai narkewa zai cika ramin mold. Injiniyoyi sun yi nazarin tsarin cikewa, buƙatun matsin lamba, yanayin sanyaya iska, da yuwuwar raguwa da warpage. Wannan kwaikwayon ya ba wa ƙungiyar damar inganta wurin ƙofar (inda filastik ke shiga ramin), tsarin gudu, da kuma tsarin tashar sanyaya iska kafin kammala ƙirar, wanda hakan ya rage haɗarin aikin sosai.

 

1.2 EVT: Tabbatar da Injiniyanci da Gwajin Jiki na Farko

Da aka tabbatar da ingancin ƙirar dijital, aikin ya shiga matakin Gwajin Tabbatar da Injiniya (EVT). Manufar a nan ita ce ta musamman: ƙirƙirar samfuran aiki waɗanda ke tabbatar da ainihin manufar ƙira.

 

Masana'antar Mold don EVT: An ƙera mold na farko, wanda galibi yake da rami ɗaya. Don irin wannan ɓangaren mai inganci, wannan yana buƙatar injina na zamani. Injin niƙa CNC mai sauri ya ƙirƙiri siffofi na tsakiya da rami, yayin da aka yi amfani da EDM daidaitacce (Na'urar Rage Fitar Wutar Lantarki) don cikakkun bayanai da kusurwoyi masu kaifi. Karfe Mai Motsawa, wanda aka zaɓa saboda iya gogewa da juriyar lalacewa a waɗannan gwaje-gwajen farko, yawanci maki ne da aka riga aka taurare kamar P20 ko 718.

 

Gyaran Farko da Mayar da Hankali: Ba a mayar da hankali kan kyawun kwalliya ba, sai dai a kan daidaiton girma da kuma haɗakar asali. An auna sassan da aka samar bisa ga juriyar zane na 2D da aka samo daga ma'aunin DIN. Shin muƙamuƙi za su iya rufewa daidai? Shin tsarin kullewa yana aiki? Wannan matakin ya gano duk wani kurakuran ƙira na asali waɗanda ke buƙatar gyara kafin a saka hannun jari a cikin cikakken tsarin samar da mold mai ramuka da yawa.

 

Tebur: Tafiya Mai Sauri Daga Tsarin Ra'ayi Zuwa Samar da Kayan Yawa

2 Tabbatarwa: Cikakkiyar Kayan Aiki da Tsarin Samarwa (Matsakaicin DVT & PVT)

Cire EVT ya buɗe mataki na gaba: canza ƙirar da aka tabbatar zuwa tsarin da aka tabbatar wanda aka shirya don samarwa. Wannan ya ƙunshi babban jari a cikin ƙirar samarwa ta ƙarshe da gwaji mai zurfi.

 

2.1 DVT: Tabbatar da Tsarin Zane da Tsarin Samarwa

Matakin Gwajin Tabbatar da Zane (DVT) shine inda aka daskare zane kuma aka tantance shi sosai. Ga Ansix Tech, wannan yana nufin ƙaddamar da tsarin samar da abubuwa masu rikitarwa, masu ramuka da yawa. Wannan kayan aikin babban aikin injiniya ne:

 

Tsarin Mold Mai Ci Gaba: Mod ɗin ya ƙunshi tsarin hot runner don kawar da sharar mai gudu da kuma inganta lokacin zagayowar. An ƙera tsarin sanyaya sosai bisa ga kwaikwayon da aka yi a baya, ta amfani da baffles da bubblers don tabbatar da daidaitaccen sarrafa zafin jiki, wanda yake da mahimmanci don rage yaɗuwar sassan. An ƙera tsarin outflow tare da fil da hannayen riga da yawa, waɗanda aka sanya a hankali don tabbatar da cewa za a iya cire ɓangaren mai laushi ba tare da lalacewa ko alamun damuwa ba.

 

Daidaita Kera da Haɗawa: An ƙera sassan ƙera a cikin wani bita mai sarrafa zafin jiki don hana faɗaɗa zafi daga shafar juriya. An kammala muhimman sassan ta amfani da EDM mai goge madubi da yanke waya a hankali don cimma kammala saman sub-micron da daidaiton daidaito. Bayan ƙera, galibi ana yin maganin zafi na injin tsotsa da kuma taurare saman kamar fenti na nitrogen don tabbatar da tsawon rai mai yawa wanda zai iya kaiwa miliyoyin zagayowar.

 

Gwaji Mai Cikakke: An yi gwaje-gwaje da yawa daga sassan sabon mold ɗin. Wannan ya haɗa da cikakken dubawa ta hanyar Injinan Aunawa Masu Daidaito (CMM), gwajin zagayowar rayuwa na aikin injin ratchet, da gwaje-gwajen tabbatar da kayan aiki. An duba duk buƙatun ma'aunin DIN 58259 kuma an rubuta su ta hanyar tsari. Sai bayan an cika dukkan ƙa'idodi aka daskare ƙirar a hukumance kuma a shirye take don gwaje-gwajen samar da kayayyaki.

 

2.2 PVT da Takaddun Shaida: Hanyar Samar da Ƙarar Girgiza

Matsalar ƙarshe ita ce Gwajin Tabbatar da Samarwa (PVT). Manufar wannan matakin ita ce tabbatar da cewa dukkan tsarin masana'antu - mold, na'ura, mai aiki, da kuma tsari - za su iya samar da samfuran da suka dace da juna akai-akai.

 

Inganta Tsarin Aiki da Kulawa: An sanya injin a kan injin gyaran allurar da aka yi amfani da shi a matakin samarwa. Injiniyoyin tsari sun yi amfani da ka'idojin gyaran kimiyya don kafa tagar aiki mai ƙarfi don sigogi kamar saurin allura, matsin lamba na marufi, da lokacin sanyaya. An aiwatar da Kula da Tsarin Kididdiga (SPC), yana bin diddigin ma'auni masu mahimmanci a ainihin lokaci don tabbatar da cewa tsarin ya kasance cikin iyakokin sarrafawa (Cpk ≥ 1.33).

 

Cimma Takaddun Shaida: Ga wani ɓangaren kayan aikin likita, ana buƙatar takardar shaidar samfuri ta hukuma. Kamar yadda hukumomin ba da takardar shaida suka bayyana, wannan tsari ya ƙunshi miƙa samfurin, takardun ƙirarsa, da cikakkun rahotannin gwaji daga dakunan gwaje-gwaje masu izini zuwa ga mai ba da takardar shaida mai zaman kansa. Nasarar aikin PVT, wanda ya samar da adadi mai mahimmanci na sassan da ba su da lahani, ya samar da muhimman shaidun cewa tsarin kera yana iya cika ƙa'idar aiki akai-akai. Wannan ya kammala "ƙaddamar" ƙarfin kera samfurin, wanda ya haifar da takardar shaidar hukuma.

 

Tabbatar da Marufi: Matakin PVT shi ma ya kammala aikin marufi da lakabi. An tsaftace sassan, an saka su a cikin jakar daki mai tsafta, sannan aka naɗe su ta hanyar da za ta kare su daga lalacewa da gurɓatawa yayin jigilar kaya, wani muhimmin mataki ne ga na'urorin lafiya.

 

3 Fa'idar Fasaha ta Ansix: Samar da Aminci da Rage Farashi

Tafiyar da aka yi da maƙallin riƙe allura daga mizani zuwa layin samarwa mai inganci, labari ne na daidaiton fasaha. Ga Ansix Tech, shi ma babban labarin ƙimar da suka bayar ne: canza sarkakiyar masana'antu zuwa sauƙi ga abokan ciniki da kuma tanadin kuɗi.

 

Kwarewar da kamfanin ke da ita a fannin masana'antu ta kasance cikin tsarin da aka haɗa. Ta hanyar sarrafa dukkan tsarin - daga nazarin DFM da ƙera mold zuwa ingantawa da kuma marufi na ƙarshe - Ansix yana ƙirƙirar bututun mai cike da tsari mai sauƙi da alhaki. Wannan haɗin kai tsaye, wanda aka tallafa masa ta hanyar takaddun shaida kamar ISO 9001 da ISO 14001, yana tabbatar da bin diddigin abubuwa da kuma inganci mai daidaito.

 

A ƙarshe, ana amfani da wannan ƙwarewar don babban fa'idar abokin ciniki ɗaya: babban rage farashi. Ansix ya cimma wannan ta hanyar manyan hanyoyin magance matsaloli da dama:

 

Inganta Kayan Aiki: Zurfin ilimin kimiyyar polymer yana bawa injiniyoyi damar ba da shawarar kayan da suka dace da duk ƙa'idodi a mafi kyawun rabon farashi da aiki, tare da guje wa wuce gona da iri na injiniya.

 

Ingancin Tsarin Aiki: Ta hanyar tsara don kerawa tun daga farko da kuma inganta lokutan zagayowar ta hanyar sanyaya da sarrafa kansa mai kyau, farashin kowane ɓangare yana raguwa sosai.

 

Nasarar Farko-Fitowa: Tsarin ci gaba mai tsauri da aka yi da kwaikwayon kwaikwayo yana rage tsadar sake fasalin ƙira mai ɗaukar lokaci, yana tabbatar da cewa kayan aikin yana aiki daidai a karon farko kuma yana isa kasuwa da sauri.

 

A cikin duniyar kera kayan aikin likitanci mai cike da ƙalubale, haɗin gwiwa tsakanin mai ƙira da mai yin mold kamar Ansix Tech yana da matuƙar muhimmanci. Haɗin gwiwa ne wanda ke mayar da ƙa'idodi masu tsauri zuwa kayan aiki masu aminci, masu ceton rai, kuma yana yin hakan ta hanyar ƙwarewa a cikin rawar da ke tsakanin inganci mara jurewa da inganci mara jinkiri. Mai riƙe allura mai tawali'u, wanda dubban mutane ke samarwa kowace rana, yana tsaye a matsayin shaida cewa a cikin masana'antar zamani, ana ƙera ainihin ƙima kafin a narke kwalin filastik na farko.

 

 

 

 

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi mold ɗin riƙe allura, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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