Mai raba kofin tacewa mai raba ruwa

Mai raba kofin tacewa mai raba ruwa

 

An ƙera shi don Ingantawa: Yadda Ansix Fasaha ta Sake Bayyana Daraja a Tsarin Gyaran Allura Mai Daidaito

SHENZHEN, China – A cikin duniyar zamani ta tsarin motoci da masana'antu, abubuwa kamar mahaɗin kofin tace mai raba mai da ruwa suna yin aiki mai mahimmanci, amma galibi ana watsi da su. Tabbatar da tsarkin ruwa da amincin injina, waɗannan mahaɗin dole ne su ƙunshi daidaiton juriyar sinadarai, daidaiton tsari, da kwanciyar hankali. Ga masana'antun kayan aiki na asali (OEMs), samo irin waɗannan abubuwan yana gabatar da ƙalubale na gargajiya: cimma inganci mara sassauci yayin da ake ci gaba da rage farashin kowane ɓangare don ci gaba da kasancewa mai gasa. Wani sabon tsari yana tasowa daga Shenzhen, inda Ansix Tech ke amfani da fiye da shekaru 28 na ƙwarewar ƙera allura don magance wannan daidaito, yana canza dukkan sarkar darajar daga ra'ayi na dijital zuwa ɓangaren da aka bayar.

 

Ansix Tech, wacce aka kafa a shekarar 1998, ta samo asali ne daga wani kamfani mai suna Ansix Tech. Mai Yin Mold ya zama jagora a duniya a cikin hanyoyin ƙera allurar da aka haɗa. Tare da tushen samarwa guda huɗu, injunan ƙera allura sama da 260, da kuma fayil ɗin molds sama da 30,000 da aka gina, kamfanin yana aiki akan babban manufa: "Yi Nasara ga Abokan Cinikinmu". Wannan falsafar ta samo asali ne ta hanyar tsarin injiniya mai cikakken tsari wanda ke haɗa ƙira mai zurfi, kimiyyar kayan aiki, kayan aiki daidai, da samarwa mai hankali ba tare da wata matsala ba. Ga abokan ciniki a cikin sassan kera motoci, kayan aiki na masana'antu, da tacewa, wannan yana fassara zuwa babban ƙima: ingantattun masu haɗa mai da ruwa waɗanda aka kawo tare da rage farashi mai mahimmanci, hanzarta lokaci, da kuma ingantaccen aminci.

 

Matsalar Haɗin Haɗi: Aiki a Ƙarƙashin Matsi

Masu haɗa kofin tace mai da ruwan mai suna aiki a cikin yanayi mai wahala. Suna ci gaba da fuskantar hydrocarbons, man shafawa, da yanayin zafi mai canzawa yayin da suke kiyaye hatimin da ba ya zubewa a ƙarƙashin matsin lamba. Rashin nasara ba zaɓi bane, domin yana iya haifar da gurɓatar tsarin, lalacewar injin, da kuma sake dawowa mai tsada. A al'ada, masana'antun sun fuskanci matsala mai wahala: cimma buƙatar sinadarai da juriyar matsin lamba sau da yawa yana nufin ƙayyade polymers masu tsada, masu aiki mai yawa. Ingantawa don samar da kayayyaki masu yawa yana haifar da lahani na kwaskwarima ko girma. Kuma yin niyya ga tanadin kuɗi da ƙarfi na iya lalata aikin da aka tsara don tabbatarwa.

 

Kwarewar masana'antar Ansix Tech ta nuna cewa har zuwa kashi 70% na farashin kera wani abu yana cikin mawuyacin hali a lokacin ƙira. Saboda haka, dabarunsu na kayan aiki kamar masu haɗa kofunan tacewa ba ya farawa a kan bene na masana'anta ba, amma a cikin haɗin gwiwar dijital tsakanin injiniyoyinsu da ƙungiyar ƙira ta abokin ciniki. Ta hanyar ɗora aikin gaba da ƙarfin injiniya, suna tsara farashi cikin tsari yayin da suke gina inganci da iyawar masana'anta.

 

Mataki na 1: Gidauniyar Dijital - Binciken DFM da Guduwar Mold

Tafiyar mahaɗi a Ansix Tech ta fara ne da cikakken nazarin Tsarin Manufacturing (DFM). Injiniyoyi suna bincika samfurin CAD na 3D, suna tantance daidaiton kauri na bango, ƙirar haƙarƙari, wurin da aka sanya a kan kofa, da kuma kawar da yankewa marasa amfani waɗanda ke da wahala. Tsarin Motsa Jiki"Manufar ita ce a tsara sassan da suka fi sauƙi, sauri, kuma masu araha don yin ƙira ba tare da ɓatar da aiki mai yawa ba," in ji wani Babban Injiniyan Zane.

 

Bayan haka sai a ci gaba da nazarin kwararar Mold (MFA), wani kwaikwaiyo na kama-da-wane na dukkan tsarin allurar. Ta amfani da manhajoji kamar Autodesk Moldflow ko Moldex3D, injiniyoyi suna hasashen yadda filastik ɗin da aka zaɓa zai cika ramin mold. Wannan muhimmin mataki yana gano lahani masu yuwuwa - kamar layukan walda a wuraren rufewa masu mahimmanci, tarkunan iska, ko alamun nutsewa - tun kafin a yanke ƙarfe. Kwaikwayon yana inganta wuraren ƙofofi (inda filastik ke shiga ramin) don tabbatar da daidaiton cikawa, wanda shine mafi mahimmanci don hana yaɗuwa da tabbatar da daidaiton yawan sassa a cikin yawan samarwa.

 

Mataki na 2: Kimiyyar Kayan Dabaru - Tushen Aiki da Farashi

Zaɓin kayan filastik muhimmin shawara ne wanda ke nuna aiki, dorewa, da kuma babban ɓangare na farashin kayan. Ga masu haɗa mai da ruwa, kayan dole ne su bayar da kyakkyawan juriya ga mai da mai, ƙarfin tasiri mai kyau, da kwanciyar hankali. Masana kimiyyar kayan Ansix Tech suna bincika babban rumbun adana bayanai na polymers, suna jagorantar abokan ciniki zuwa ga mafi kyawun matakin da ya dace da duk ƙayyadaddun fasaha.

 

Manyan 'yan takarar da ake amfani da su wajen neman irin waɗannan aikace-aikacen sun haɗa da:

 

Polyamide (PA / Nailan): Musamman ma'aunin da aka cika gilashi (misali, PA6-GF30), wanda ke ba da ƙarfi mai yawa, tauri, da juriya ga sinadarai masu kyau. Ƙarfafa zaren gilashi yana ƙara kwanciyar hankali, wanda yake da mahimmanci don kiyaye amincin hatimi.

 

Acrylonitrile Butadiene Styrene (ABS): An kimanta shi saboda daidaiton juriyarsa ga tasiri, ƙarewar saman, da kuma iya sarrafawa, wanda galibi ana amfani da shi don abubuwan haɗin ginin.

 

Polypropylene (PP): Yana ba da kyakkyawan juriya ga sinadarai da juriya ga gajiya, wanda galibi ana ƙayyade shi don abubuwan da ke hulɗa da ruwa. Hakanan zaɓi ne mai rahusa.

 

Injiniyan ƙimar Ansix Tech sau da yawa yana buƙatar kimantawa mai mahimmanci: shin kayan aiki mai inganci, mai yawan kwararar ruwa yana da mahimmanci, ko kuma resin mai inganci zai iya yin aiki daidai lokacin da aka haɗa shi da ƙirar da aka tsara da kyau da kuma ingantaccen tsari? Bugu da ƙari, suna amfani da dabaru kamar amfani da resin "faɗin takamaiman bayanai" - kayan aiki tare da ɗan juriyar aiki mai faɗi da ake samu akan ƙarancin farashi - da kuma rage bambancin da ke tattare da su ta hanyar sarrafa tsari mai matuƙar daidaito.

 

Tebur: Muhimman Abubuwan da Za a Yi La'akari da su don Haɗa Kofin Tace

Mataki na 3: Kayan Aiki Masu Daidaito - Injiniyan Mod don Inganci

Mod ɗin ba wai kawai kayan aiki ba ne; wani bututu ne mai ƙarfi da kuma na'urar musanya zafi wanda ke ƙayyade ingancin sashi, saurin samarwa, da kuma farashin kowane ɓangare. Tsarin mod ɗin Ansix Tech, wanda aka inganta tsawon shekaru da yawa, ya mai da hankali kan tsarin da yawa:

 

Tsarin Sanyaya (Tashoshin Ruwa): Sanyaya yawanci yana cinye sama da kashi 50% na lokacin zagayowar allura. Ansix Tech tana amfani da hanyoyin sanyaya masu tsari, waɗanda galibi ake ƙirƙira su ta hanyar buga ƙarfe na 3D, waɗanda ke bin ainihin yanayin ramin ɓangaren. Ba kamar hanyoyin da aka haƙa kai tsaye ba na gargajiya, wannan yana samar da cire zafi iri ɗaya, yana kawar da wuraren zafi waɗanda ke haifar da warpage, kuma yana iya rage lokacin sanyaya da kashi 30-40%. Wannan madauri ne kai tsaye kuma mai ban mamaki don rage farashi ga kowane ɓangare.

 

Tsarin Gudu da Ƙofar Gate: Don samar da yawan aiki, tsarin gudu mai zafi daidaitacce ne, yana kawar da dattin filastik mai ƙarfi da sharar gudu da ke da alaƙa da masu gudu masu sanyi. Wannan yana adana kayan aiki kuma yana rage farashin sake sarrafawa. An inganta wurin ƙofa da nau'insa daga bayanan MFA don tabbatar da daidaiton cikawa da ƙarancin alamun kwalliya.

 

Tsarin Fitar da Kaya: An ƙera shi don amfani da ƙarfi iri ɗaya don sakin sassan da ba su da lalacewa. Wannan ya haɗa da sanya fil ɗin ejector, hannayen riga, da kuma, don siffofi masu rikitarwa, faranti masu cire kaya ko masu ɗaga kaya.

 

Zaɓin Karfe Mai Mold: Zaɓin ƙarfe (misali, P20 da aka riga aka taurare, H13 mai ɗorewa, ko bakin ƙarfe mai jure tsatsa) ya dogara ne akan yawan samarwa, goge kayan, da kuma kammalawa da ake buƙata. Zaɓin ƙarfe mai dacewa yana ƙara tsawon rayuwar mold—wani lokacin zuwa miliyoyin zagayowar—yana kare jarin abokin ciniki da kuma tabbatar da inganci mai daidaito.

 

Mataki na 4: Ƙwarewa a Samarwa - Inganta Tsarin Aiki & Kula da Farashi

Tare da sanya injin da aka yi daidai a cikin injin allura mai girman tan, hankalin Ansix Tech ya koma ga ƙwarewar sarrafawa. Hanyarsu ta dogara ne akan bayanai, suna amfani da ƙa'idodin ƙira na kimiyya da dabarun Decoupled Molding® don kafa tagar aiki mai ƙarfi da za a iya maimaitawa.

 

Kalubalen da aka saba fuskanta ga wani ɓangare kamar mahaɗin kofin tacewa - kamar alamun nutsewa a kan haƙarƙari masu kauri, warpage saboda rashin daidaiton sanyaya, ko bambancin girma a saman rufewa - ba a magance su ta hanyar gwaji da kuskure ba, amma ta hanyar ƙarfin hasashen MFA na baya da kuma tsarin sarrafawa mai kyau.

 

Ingantawa don inganci da farashi tsari ne:

 

Rage Lokacin Zagaye: Ta hanyar amfani da tsarin sanyaya yanayi da kuma daidaita kowane sashe na zagayowar (saurin allura, lokacin tattarawa, lokacin sanyaya), Ansix Tech yana haɓaka mafi girman abin da ke haifar da farashi: lokacin injin a kowane sashi.

 

Gudanar da Makamashi: Amfani da injunan servo-electric injection stimulations da ingantattun hanyoyin sarrafa zafi na iya rage yawan amfani da makamashi a kowace harbi da kashi 30% ko fiye.

 

Kawar da Tabarbare: Ta hanyar sa ido kan tsari na ainihi ta amfani da na'urori masu auna matsin lamba na rami, tsarin zai iya gano hoton da ba shi da inganci kafin ma ya buɗe, yana ƙin sa ta atomatik. Wannan, tare da ingantaccen ƙira a gaba, yana haifar da ƙimar yawan fitarwa na farko sama da kashi 99%, kusan yana kawar da sharar da ke fitowa daga tarkace da sake yin aiki.

 

Aiki da Kai: Kwayoyin samarwa masu sarrafa kansu tare da sarrafa sassan robotic suna cire bambancin ɗan adam daga lokacin zagayowar, rage farashin aiki, da kuma ba da damar kera fitilun kashe gobara don amfani da kadarori mafi girma.

 

Mataki na 5: Tabbacin Inganci - Tabbatar da Inganci & Isarwa cikin Sauri

Inganci a Ansix Tech ba shine wurin duba inganci na ƙarshe ba; an ƙera shi zuwa kowane mataki na gaba. Tsarin inganci ya haɗa da:

 

Duba Mataki na Farko (FAI): Cikakken auna samfuran farko ta amfani da Injinan Aunawa Masu Daidaito (CMM) don tabbatar da dukkan girma bisa ga samfurin CAD na asali.

 

Kula da Tsarin Lissafi (SPC): Ci gaba da sa ido kan mahimman ma'auni yayin samarwa don gano da gyara duk wani sauye-sauyen tsari nan take.

 

Gwajin Aiki: Ana yin gwaje-gwajen aiki daga rukunin samarwa, kamar gwaje-gwajen riƙe matsi da kuma duba zubewar ruwa, suna kwaikwayon yanayin duniya na gaske.

 

A ƙarshe, aikin marufi da jigilar kayayyaki da aka haɗa yana tabbatar da cewa kayan aikin sun isa layin haɗawar abokin ciniki cikin aminci. Marufi mai aminci da aka ƙera yana hana lalacewa, yayin da hanyoyin jigilar kayayyaki da dabarun Musanya na Minti ɗaya (SMED) don canza mold suna tabbatar da isarwa akan lokaci da kuma amsawa ga jadawalin masana'antu cikin lokaci.

 

Shawarar Darajar Fasaha ta Ansix: Takaitaccen Bayani game da Tanadin Injiniya

Tsarin haɗin gwiwar Ansix Tech yana kai hari kan farashi a kowane mataki na zagayowar rayuwar samfurin, yana samar da tanadi mai ma'ana yayin da yake haɓaka inganci da aminci.

 

Tebur: Tsarin Rage Farashi na Ansix Tech

Kammalawa: Haɗin gwiwa don samun fa'ida a gasa

A cikin duniyar da ke da alaƙa da ma'ajiyar matattarar mai da ruwan sha mai inganci, Ansix Tech tana wakiltar fiye da mai samar da kayayyaki. Suna aiki a matsayin abokin haɗin gwiwa na injiniya mai mahimmanci, suna ba da faɗaɗa bincike da haɓaka ƙwarewar abokan cinikinsu da kera su cikin sauƙi. Ta hanyar sarrafawa da inganta dukkan sarkar darajar - daga ƙwayar kayan farko zuwa ɓangaren da aka shirya na ƙarshe - Ansix Tech yana ba da garanti mai ƙarfi: mahimman abubuwan filastik waɗanda ba wai kawai suna da inganci da inganci ba amma kuma suna da inganci sosai.

 

Ga masu amfani da OEM waɗanda ke shawo kan matsin lambar gasa ta duniya, hauhawar farashin kayan aiki, da kuma tsauraran ƙa'idojin inganci, wannan hanyar da aka ƙera don ƙirƙirar ƙima tana ba da fa'ida mai mahimmanci. Ansix Tech ta nuna cewa ta hanyar ƙwarewa mai zurfi, haɗakar sarrafa tsari, da kuma mai da hankali kan inganci, yana yiwuwa a fitar da babban farashi daga sassa masu rikitarwa da aka ƙera allura yayin da a lokaci guda ke haɓaka inganci da aikinsu - yana tabbatar da cewa a cikin masana'antu na zamani, mafi kyawun mafita suma sune mafi dorewa a tattalin arziki.

 

Don ƙarin bayani game da hanyoyin haɗin gwiwar gyaran allura da ƙwarewar ƙira na Ansix Tech, ziyarci www.ansixtech.com ko tuntuɓi sashen injiniyansu a info@ansixtech.com

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi mahaɗin kofin tace mai da ruwa, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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