Madaurin gwiwar hannu mai nau'in P-type

Madaurin gwiwar hannu mai nau'in P-type

 

Daga Tsarin Zane zuwa Basin: Ciki Ansix Injiniyan Daidaito na Fasaha na Mold ɗin Magudanar Gwiwar P-Type

 

Takaitaccen Bayani: Yadda Ƙwararren Mai Molder Ke Sake Bayyana Inganci, Kuɗi, da Inganci a cikin Tsarin Bututun Ruwa na Tushe

 

A cikin babban tsarin masana'antu, wanda galibi ba a gani ba wanda ke tallafawa kayayyakin more rayuwa na zamani, ƙera allurar rigakafi yana tsaye a matsayin titan. Tsarin ne ke ƙirƙirar abubuwa da yawa na filastik waɗanda suka haɗa da komai, tun daga na'urorin likitanci zuwa cikin motoci har zuwa gidajen da muke zaune a ciki. A cikin wannan fanni, samar da kayan aikin famfo yana wakiltar wani ɓangare inda daidaito, dorewa, da ingancin farashi ba za a iya yin sulhu a kansu ba. A nan, hatimin da ya lalace ko haɗin gwiwa mai rauni ba wai kawai matsala ba ce; yana iya zama bala'i.

 

Enter Ansix Tech, wani suna da aka yi amfani da shi wajen yin amfani da hanyoyin yin allurar rigakafi masu rikitarwa. Kammala aikinsu na P-type drain gwiwoyi na baya-bayan nan ya zama babban aji a fannin kera kayayyaki masu hade-hade - tafiya daga ƙirar ra'ayi zuwa isar da kayayyaki cikin sauri wanda ke nuna ƙwarewar fasaha ta kamfanin da kuma, mafi mahimmanci, jajircewarsa ta rage farashin kayan aiki ga abokan cinikinsa ba tare da yin illa ga inganci ba. Wannan shine labarin wannan aikin, zurfafa cikin zurfin zurfafa cikin al'adun canza ƙwayoyin polymer zuwa ingantaccen aikin famfo.

 

Kashi na 1: Farawa - Zane & Tsarin Dijital

 

Layin magudanar ruwa na nau'in P, wanda aka ƙera shi da bututu mai sauƙin amfani amma mai inganci wanda aka ƙera don hana iskar shara shiga gini yayin da ake barin ruwan shara ya kwarara, yana gabatar da ƙalubale na musamman. Tsarin "P-trap" mai tsafta, mai riƙe ruwa dole ne ya kasance mai inganci ta hanyar amfani da ruwa, mai jure matsin lamba na sinadarai da zafi akai-akai, kuma ana iya ƙera shi a babban adadi ba tare da wata matsala ba.

 

Tsarin Ansix Tech ba ya farawa a kan bene na masana'anta ba, har ma a fannin dijital. Tsarin CAD na farko na abokin ciniki yana fuskantar bincike mai zurfi na Tsarin Masana'antu (DFM). "Manufarmu ta farko ita ce mu yi aiki tare da abokin ciniki don tabbatar da cewa ɓangaren ba wai kawai yana aiki ba ne, har ma an inganta shi don tsarin ƙera shi," in ji Li Wei, Babban Injiniyan Zane na Ansix Tech. "Ga gwiwar magudanar ruwa, wannan ya haɗa da yin nazarin daidaiton kauri na bango don hana alamun nutsewa da warpage, inganta radii don sauƙaƙe fitar da ruwa, da kuma tabbatar da cewa zane zai iya cikawa da kuma cika shi yadda ya kamata."

 

Bayan DFM, Binciken Gudun Mold (MFA) ya zama kayan aikin hasashen abubuwa masu mahimmanci. Injiniyoyin Ansix Tech suna kwaikwayon allurar filastik mai narkewa a cikin ramin mold da aka tsara. Ga gwiwar hannu irin ta P, an amsa muhimman tambayoyi: Shin kayan zai gudana daidai ta cikin tashar mai tsayi, mai lanƙwasa ba tare da yin jinkiri ko walda ba ta hanyar da za ta haifar da layi mai rauni? Ina tarkon iska zai samar, wanda zai iya haifar da ƙonewa ko ɓarna? Ta yaya sashin zai yi sanyi da raguwa? MFA ta ba wa ƙungiyar damar gwada wurare daban-daban na ƙofofi - daga ƙarshe ta zaɓi ƙofar jirgin ruwa a flange na shiga don rage girman ƙofar da ake gani da kuma tabbatar da daidaiton cikawa - da kuma inganta tsarin tashar sanyaya da sauri don tabbatar da daidaitaccen sarrafa zafi a kusa da siffar hadaddun.

 

Kashi na 2: Tsarin Kayan Aiki - Zaɓar Tushen Polymer

 

Zaɓin kayan shine inda farashi da aiki suka fi haɗuwa sosai. Don aikace-aikacen magudanar ruwa, kayan dole ne su kasance suna da juriya ta musamman ga sabulun wanki, mai, da acid mai laushi; ƙarfin tasiri mai yawa don jure bugun jiki yayin shigarwa da amfani; da kuma kyakkyawan kwanciyar hankali na thermal na dogon lokaci ga ruwan zafi. Matsayin masana'antu sau da yawa yana faɗuwa ga nau'ikan polypropylene (PP).

 

Ansix Tech, tare da tattaunawa da abokin ciniki, ta zaɓi polypropylene mai yawan kwarara, mai tasirin copolymer (PP-R) da kyau, musamman ma'auni kamar Borealis' BE170MO. Haɗaɗɗen wannan kayan - matrix PP tare da matakin roba na ethylene-propylene da aka watsa a ciki - yana ba shi cikakken haɗin tauri da tauri. Babban ma'aunin kwararar narkewarsa (MFI) yana tabbatar da cewa zai iya cike sassan siriri da rikitarwa na mold cikin sauƙi a ƙananan matsin lamba, yana rage buƙatun tan na matsewa da lokacin zagayowar, wanda hakan ke rage farashi kai tsaye. Bugu da ƙari, kyakkyawan kwanciyar hankali na hydrolytic na PP-R ya sa ya dace da yawan fallasa ruwa. Ta hanyar ƙayyade kayan da ake samu a duniya, kayan masarufi da ƙari maimakon polymer na injiniya mai ban mamaki, Ansix Tech ta kafa aikin a cikin inganci da farashi tun daga farko.

 

Kashi na 3: Ƙirƙirar Zuciya - Tsarin Motsa Jiki & Zaɓin Karfe

 

Tsarin ginin kansa shine babban aikin da aka kashe dala miliyan. Falsafar zane ta Ansix Tech game da gwiwar hannu mai nau'in P ta dogara ne akan dorewa, daidaito, da kuma sauƙin kulawa.

 

Karfe Mai Motsawa Zaɓi: An ƙera tsakiyar da ramin, waɗanda ke ƙarƙashin abubuwan cikawa masu gogewa da kuma zagayowar zafi akai-akai, daga ƙarfe mai tauri da aka riga aka taurare, kamar S136H na ASSAB ko kuma wani nau'in Jamusanci mai kama da 1.2083. Wannan yana ba da kyakkyawan gogewa don kammala sassan sheƙi (rage gogayya don kwararar sharar gida), kyakkyawan juriya ga tsatsa daga ragowar sanyaya da kuma ƙwayoyin polymer masu canzawa, da kuma tauri na ~330 HB wanda ya isa ga tsawon rai na sama da zagayowar miliyan ɗaya.

 

Tsarin Jigo:

 

Tsarin Sanyaya: Bayan sakamakon MFA, ƙungiyar ta tsara hanyar sadarwa ta hanyar sanyaya mai kama da juna wacce aka ƙera kusa da ma'aunin rami, musamman a kusa da ma'aunin rufe ruwa mai mahimmanci. Wannan sabon abu, idan aka kwatanta da hanyoyin da aka haƙa madaidaiciya, ya tabbatar da cire zafi cikin sauri har ma da sauri, yana rage lokacin sanyaya - mafi girman sashi na zagayowar - da kimanin kashi 30%.

 

Mai Gudu da Ƙofar Ruwa: An aiwatar da tsarin mai gudu mai sanyi tare da babban mai gudu na trapezoidal da ƙofofin ƙarƙashin ruwa masu nuna nesa. Wannan ƙirar tana rage sharar kayan aiki (ana sake gyara sprue da masu gudu kuma ana sake amfani da su a rabo mai sarrafawa), tana sauƙaƙa kulawa, kuma tana samar da tsaftacewa da cirewa ta atomatik da ake buƙata don wurin ƙofa da aka zaɓa.

 

Tsarin Fitar da Kaya: Fitar da ɓangaren da ke lanƙwasa, mai yuwuwar mannewa, yana buƙatar tsari mai ƙarfi da daidaito. Haɗin fil ɗin fitar da kaya, hannayen riga a kusa da fil ɗin tsakiya, da kuma masu ɗagawa da aka sanya a hankali don ɗaukar ƙananan yankewa sun tabbatar da cewa an tura ɓangaren a hankali kuma akai-akai daga tsakiya ba tare da ɓarna ko lalacewa ba.

 

Kashi na 4: Crucible - Kalubale a Masana'antu da Sarrafawa

 

Fassara ƙirar dijital mara aibi zuwa ƙarfe mai tauri aiki ne na injiniyanci mai daidaito. Babban ƙalubalen ƙera shi ne ƙera siffofi masu sarkakiya, santsi, da na ciki na ramin da kuma tsakiyar. Wannan ya buƙaci injinan CNC mai axis 5 don fara yin ƙugiya da kuma kammalawa na farko, sai kuma EDM mai inganci (Entrical Discharge Machining) don cikakkun bayanai masu rikitarwa da kuma jure wa matsewa. Kula da cikakken madubi a kan waɗannan saman ya zama dole don hana mannewa da kuma tabbatar da sauƙin fitar da sassan.

 

Tsarin ƙera allurar ya gabatar da nasa ƙalubalen:

 

Ciko Mai Daidaito: Cimma daidaiton siffar P mara daidaituwa don guje wa faɗawa.

 

Inganta Shiryawa da Riƙewa: Daidaita matakin matsin lamba na biyu daidai don rama raguwar kayan ba tare da ɗaukar kaya da yawa ba, wanda zai iya haifar da damuwa na ciki da wahala wajen fitar da su.

 

Rage Lokacin Zagaye: Kowace daƙiƙa da aka adana a kowace zagaye tana nufin dubban daloli da aka adana a tsawon rayuwar mold ɗin. An yi yaƙin a fagen lokacin sanyaya, saurin allura, da kuma sarrafa kansa ta atomatik.

 

Kashi na 5: Symphony of Optimization - Ingantaccen Aiki & Rage Farashi

 

Kwarewar Ansix Tech ta haskaka a cikin inganta tsarinta, inda kowace daidaitawa ta yi wa ƙwararrun ƙwararru biyu na inganci da farashi aiki.

 

Inganta Tsarin Aiki: Ta amfani da bayanai daga farkon gwajin samfur, injiniyoyi sun daidaita zafin narkewa, bayanin saurin allura, da kuma wurin canzawa. Sun aiwatar da bayanin matsin lamba na marufi wanda ya fi girma da farko don magance raguwar sassa masu kauri sannan suka rage. Wannan ya hana nutsewa da rage damuwa. Tsarin sanyaya mai tsari, wanda aka tabbatar a aikace, ya ba su damar rage lokacin sanyaya da ƙarfi.

 

Matakan Inganci: An ƙera mold ɗin don samar da shi ta atomatik gaba ɗaya. Hannun robot mai haɗawa, wanda aka haɗa shi da injin ƙera, ya isa bayan an cire shi, ya kama ɓangaren, sannan ya sanya shi kai tsaye a kan na'urar jigilar kaya don duba inganci da marufi a layi, wanda hakan ke kawar da sarrafa shi da hannu da bambancinsa da farashinsa.

 

Ingancin Kayan Aiki: Bayan sake niƙa mai gudu, Ansix Tech ta yi aiki tare da mai samar da kayan don inganta sigogin bushewa (lokaci da zafin jiki) don takamaiman matakin PP-R, hana lahani da suka shafi danshi da kuma tabbatar da cewa an cimma cikakkun halayen kayan, don haka guje wa ɓarna daga sassan da aka ƙi.

 

Kashi na 6: Ido Mai Rufe Ido - Tabbatar da Inganci da Isarwa cikin Sauri

 

Inganci a Ansix Tech ba matakin dubawa ba ne; tsari ne da aka haɗa a ko'ina. Ga gwiwar hannu irin ta P, wannan yana nufin:

 

Duba Mataki na Farko (FAI): Amfani da Injinan Aunawa Masu Daidaito (CMM) don tabbatar da kowane muhimmin girma na hotunan farko akan samfurin CAD.

 

Dubawa a Cikin Tsarin Aiki: Ana duba tsarin gani ta atomatik don ganin walƙiya, hotuna masu ɗan gajeren lokaci, da lahani a saman kowane zagaye. Dubawa lokaci-lokaci don nauyi, kauri bango (ta hanyar gwajin ultrasonic), da gwajin matsin lamba na hydrostatic sun tabbatar da aiki mai daidaito.

 

Kula da Tsarin Aiki: An sanye injinan ƙera kayan aikin tare da na'urori masu auna sigina na IoT waɗanda ke ciyar da bayanai zuwa tsarin sa ido na tsakiya, suna bin diddigin mahimman abubuwan da ke canzawa kamar matsin lamba na rami da zafin jiki a ainihin lokaci, suna nuna duk wani karkacewa daga taga aikin da aka inganta.

 

Bayan amincewa, an naɗe gwiwar magudanar ruwa da aka gama a cikin kwali na musamman, waɗanda za a iya sake amfani da su, waɗanda ke hana karcewa da lalacewa yayin jigilar kaya, yayin da suke rage yawan kayan marufi da girma - wani ƙaramin farashi da kuma tanadin muhalli.

 

Kammalawa: Fa'idar Fasaha ta Ansix - Bayar da Darajar da Ba ta Taɓawa Ba

 

Aikin magudanar gwiwar hannu na nau'in P ya fi nazarin misali; wani tsari ne na falsafar Ansix Tech. Ta hanyar ƙwarewar ɗaukar kaya a gaba a cikin DFM da Nazarin Gudun Mold, suna hana sake fasalin farashi mai tsada da gyare-gyaren mold. Ta hanyar zaɓin kayan aiki masu wayo da ƙirar tsarin sanyaya mai juyi, suna kai hari ga manyan abubuwan da ke haifar da farashi: lokacin zagayowar da yawan amfanin kayan. Fahimtar su mai zurfi game da hulɗar da ke tsakanin yanayin mold, halayen polymer, da sigogin injin yana ba su damar daidaita hanyoyin cikin sauri, yana tabbatar da cewa inganci yana cikin ciki, ba a duba shi ba.

 

"Manufarmu ita ce mu zama abokin tarayya mai daraja, ba kawai mai sayarwa ba," in ji Shugaba Zhang Tao. "A cikin aikin gwiwar hannu na nau'in P, tsarinmu na gaba ɗaya - daga zaɓin ƙarfe zuwa haɗin gwiwar robot - ya haifar da raguwar farashi sama da kashi 22% ga abokin cinikinmu idan aka kwatanta da sarkar samar da kayayyaki ta baya, yayin da yake samar da daidaito da dorewa mai kyau. Wannan shine ainihin ma'aunin ƙwarewarmu a masana'antar: bin diddigin aminci da ƙima, wanda aka ƙera a cikin kowane ɓangaren da muke samarwa."

 

A cikin yanayin gasa na ƙera allurar rigakafi, inda akwai ƙarancin riba kuma buƙatu suna da yawa, Ansix Tech ta nuna cewa hanyar samun rinjaye ba ta da gajerun hanyoyi ba ne, amma tare da injiniya mai wayo, haɗin gwiwa mai zurfi, da kuma mai da hankali sosai kan haɓaka ingantaccen tsarin daga tushe. Gwiwar hannu mai tawali'u, a hannunsu, ta zama shaida ga ƙwarewar masana'antu.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi mold na gwiwar hannu na nau'in P, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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