Mai fara jan tankin mai na Stihl
Mai fara jan tankin mai na Stihl
Daidaito a Ja: Yadda Ansix Fasaha ta ƙware a fannin fasahar fara amfani da tankin mai na STIHL
A cikin duniyar da ke cike da matsaloli, daidai gwargwado na ƙera allurar rigakafi, inda microns ke aiki da lokacin zagayowar ke fassara kai tsaye zuwa ga ƙarshe, ainihin gwajin ƙwarewar masana'anta ba ya cikin kayayyaki masu sauƙi, amma a cikin abubuwa masu rikitarwa, masu mahimmanci ga manufa. Ayyuka kaɗan ne ke nuna wannan ƙalubalen daidai gwargwado fiye da ƙera injin fara amfani da tankin mai don wani sanannen alama kamar STIHL. Wannan ba kawai murfin filastik ba ne; haɗuwa ce mai haɗaka, mai aiki da yawa wanda ke kan zuciyar amincin kayan aikin wutar lantarki, yana buƙatar haɗin gwiwa na musamman na kimiyyar abu, injiniyan injiniya, da kuma juriyar masana'antu. Ga Ansix Tech, aikin da ke da wannan ƙarfin aiki babban ƙalubale ne kuma shaida ce ga ƙwarewarsa, wani bincike kan yadda zurfin ƙwarewar masana'antu, tare da injiniyan kirkire-kirkire da ƙwarewar aiki, zai iya isar da ƙima da aminci mara misaltuwa ga abokan ciniki na duniya masu buƙata.
Babban Buƙata: Hangen Nesa na STIHL
Sunan STIHL ya ginu ne bisa dorewa, ƙarfi, da kuma amincewar masu amfani. Fara jan tankin mai nasu babban tsari ne na haɗakarwa, yana haɗa tankin mai, wurin farawa, da kuma haɗin haɗawa zuwa wani abu mai ƙarfi na tsari guda ɗaya. Bukatun kasuwa ba za a iya yin sulhu ba: dole ne ya jure girgiza akai-akai, fallasa ga mai da matsanancin yanayi, babban matsin lamba na injiniya yayin ayyukan jan-farko, da kuma kiyaye cikakken hatimi don hana zubewa da hayakin da ke fitowa daga tururi. Bugu da ƙari, dole ne ya cimma kyakkyawan ƙarewar saman don nuna ingancin alamar STIHL kuma ya haɗa shi da sauran sassan injin.
Samfurin ƙa'idodi Gudanar da wannan ɓangaren yana da matuƙar amfani. Sun ƙunshi daidaiton girma a ƙarƙashin zagayowar zafi (daga sanyi mai sanyi zuwa zafi mai aiki a injin), juriya ga sinadarai ga mai da mai da aka haɗa da ethanol, ƙarfin tasiri mai yawa (musamman a ƙananan yanayin zafi), da juriyar rarrafe na dogon lokaci don kiyaye ƙarfin matsewa akan hatimi. Takaddun shaida galibi suna wucewa fiye da ISO 9001 zuwa tsarin sarrafa inganci na musamman na kayan aikin mota da wutar lantarki, suna buƙatar cikakken bin diddigin kayan aiki, hanyoyin aiki, da dubawa.
Daga Tsarin Zane zuwa Gaskiya: Ƙungiyar Fasaha ta Ansix
- Tabbatar da Tsarin Samfura da Masana'antu:
Tsarin Ansix Tech ya fara ne da zurfafa zurfafa cikin tsarin kayan aikin kera kayan aiki (DFM). Ta amfani da samfuran CAD na 3D na zamani da STIHL ko abokan aikinta suka bayar, injiniyoyi suna gudanar da cikakken nazarin kwararar mold (kwaikwayon DFM). Wannan samfurin kama-da-wane yana annabta yadda filastik mai narkewa zai cika mold ɗin, yana gano layukan walda masu yuwuwa (wurare marasa ƙarfi inda gaba da kwararar ke haɗuwa), tarkunan iska, alamun nutsewa, da wuraren raguwar bambanci. Ga wani ɓangare mai rikitarwa kamar mafarin jan tankin mai, tare da zurfin jawo shi, kauri daban-daban na bango (masu mahimmanci don inganta ƙarfi da nauyi), da kuma ribbing mai rikitarwa, wannan binciken yana da mahimmanci. Ra'ayoyin Ansix Tech a wannan matakin sau da yawa sun haɗa da shawarwari don ƙananan gyare-gyare na kusurwa, inganta wurin ƙofa, da daidaita ƙirar haƙarƙari don tabbatar da daidaiton mold ba tare da lalata amincin tsarin ɓangaren ba.
- Zuciyar Al'amari: Zaɓin Kayan Dabaru
Zaɓin filastik ya zama dole. Ga mai fara amfani da tankin mai na STIHL, masana'antar yawanci tana amfani da nailan masu aiki mai kyau da juriya ga mai (Polyamides). Ƙwarewar Ansix Tech ta yi fice wajen zaɓar da kuma tabbatar da ainihin ma'aunin.
Babban Kayan Aiki: PA6-GF30 ko PA66-GF35 (Polyamide 6 ko 66 tare da ƙarfafa Fiber na Glass 30-35%). Tushen polyamide yana ba da kyakkyawan juriya ga sinadarai ga hydrocarbons (man fetur, mai) da kyawawan halayen injiniya. Ƙarfafa fiber na gilashi yana da mahimmanci: yana ƙara ƙarfin juriya da lanƙwasa sosai, yana inganta tauri (modulus), yana rage rarrafe, kuma, mafi mahimmanci, yana rage faɗaɗa zafi. Wannan yana tabbatar da kwanciyar hankali don haka ɓangaren ba ya karkacewa ko rasa matsin lamba na hatimi yayin da yanayin zafi ke canzawa. Za a ƙayyade takamaiman maki, wanda aka tabbatar daga babban mai samar da kayayyaki kamar BASF (Ultramid®), Lanxess (Durethan®), ko DuPont (Zytel®) don tabbatar da daidaiton aiki da bin ƙa'idodi.
Halaye: Dole ne kayan ya kasance yana da babban HDT (Zafin Zafi Mai Rage Zafi), wanda galibi ya wuce 200°C a 1.8 MPa, don jure zafin injin. CTI (Ma'aunin Bin Diddigin Kwatancen) da ƙimar waya mai haske suna tabbatar da amincin lantarki kusa da abubuwan kunna wuta. Mafi mahimmanci, yana yin gwaje-gwaje masu yawa na nutsewa mai don tabbatar da cewa babu kumburi, fashewa, ko lalacewar kayan aikin injiniya a tsawon rayuwar samfurin.
Injiniyan ƙima na Ansix Tech sau da yawa yana buƙatar cikakken nazari: shin matakin PA6 da aka ɗan gyara, wanda aka sarrafa shi da mafi kyawun sigogi, zai iya cika duk buƙatun a farashi mai rahusa fiye da PA66? Wannan ilimin kayan aiki mai zurfi yana ba da gudummawa kai tsaye ga rage farashi ba tare da yin sakaci ba.
- Ƙirƙirar Kayan Aiki: Tsarin Motsa Jiki & Ƙwarewar Masana'antu
Modulation kayan aiki ne na rabin dala miliyan, kuma ƙirarsa ita ce inda ƙwarewar Ansix Tech ta zama abin gani.
Zaɓin Karfe na Mold: Yawanci ana yin injinan tsakiya da rami daga ƙarfe mai ƙarfi da aka riga aka taurare ko kuma ta hanyar taurare kamar P20 (don ingantaccen gogewa da tauri) ko H13 (don ingantaccen tauri da juriya ga lalacewa a cikin samarwa mai yawa). Abubuwan da aka saka don wuraren da ake sakawa sosai kamar ƙofofi na iya amfani da ƙarfe mai tauri ko ma carbide.
Tsarin Tsarin Maɓalli:
Tsarin Sanyaya: Wannan yana da matuƙar muhimmanci ga lokacin zagayowar da ingancin wani ɓangare. Tashoshin sanyaya da aka tsara ta hanyar nazarin CFD, suna bin tsari mai rikitarwa na ɓangaren don fitar da zafi daidai gwargwado. Wannan yana hana warpage, yana rage damuwa a ciki, kuma yana iya rage lokutan zagayowar da kashi 20-30%.
Tsarin Runner & Gate: Tsarin runner mai zafi kusan wajibi ne ga wani ɓangare na wannan girman da girma. Yana kawar da sharar kayan aiki (masu gudu da sanyi), yana ba da ingantaccen iko kan matsi, kuma yana ba da damar yin amfani da hanyar haɗin bawul. Ana sanya ƙofofin bawul a cikin dabarun don tabbatar da daidaiton cikawa daga tsakiya ko wuraren da ke da babban nauyi, yana tura layukan walda zuwa wurare marasa mahimmanci kuma yana tabbatar da kyakkyawan kammala saman.
Tsarin Fitar da Kaya: Ganin zurfin jan ɓangaren da kuma damar mannewa, an tsara tsarin fitar da kaya mai ƙarfi. Wannan ya haɗa da adadi mai yawa na fil ɗin fitar da kaya (mai yiwuwa a hannun riga), zoben fitar da kaya, da kuma bawuloli masu amfani da iska don taimakawa wajen sakin ɓangaren ba tare da murɗewa ko alama ba.
Kalubalen Kerawa da Sarrafawa: Yin injinan rami mai zurfi da rikitarwa don kwano na tankin mai yana buƙatar injin niƙa mai CNC mai tsayin axis 5. Samun goge mai kama da madubi a kusurwoyi masu zurfi fasaha ce mai ƙwarewa. Tabbatar da daidaito tsakanin tsakiya da rami don hana walƙiya (filastik mai yawa) akan saman rufewa yana da matuƙar mahimmanci. Ansix Tech tana amfani da fasahar EDM (Na'urar Rage Fitar Wutar Lantarki) don cikakkun bayanai masu rikitarwa da niƙa mai inganci don cimma juriya mai tsauri, sau da yawa cikin ±0.02mm.
- Rage Tsarin: Kalubalen Gyaran Allura da Ingantawa
Gina matukin farko na STIHL yana cike da matsaloli:
Yaƙi: Haɗuwar kayan da aka cika da gilashi da kauri daban-daban na bango yana haifar da damuwa ta asali. Ansix Tech tana magance wannan ta hanyar ingantaccen sarrafa zafin jiki na mold (ta amfani da na'urorin mai ko ruwa masu aiki sosai), ingantattun bayanan matsi na marufi, da kuma sanyaya dabarun.
Alamun Wanka: Waɗannan na iya bayyana a kan haƙarƙari ko kuma kauri. Maganganu sun haɗa da cire sassan da suka yi kauri, daidaita matsin lamba da lokacin da aka ɗauka, da kuma gyara sanyaya jiki a yankin.
Ƙarfin Layin Walda: Layukan walda ba makawa ne a sassa masu rikitarwa. Ana ƙara ƙarfinsu ta hanyar ɗaga yanayin narkewa da mold a wuraren haɗuwa, ta amfani da ƙofofin bawul don sarrafa haɗuwar gaba da kwararar ruwa, da kuma tabbatar da cewa kayan ya bushe (danshin nailan yana haifar da hydrolysis da rauni na walda). Ansix Tech yana amfani da na'urorin busar da busassun na'urori masu sarrafa ma'aunin raɓa -40°C a matsayin mizani.
Inganta Tsarin Aiki Don Farashi & Inganci:
Ga inda Ansix Tech ke samar da tanadi mai ban mamaki ga abokin ciniki:
Rage Lokacin Zagaye: Kowace daƙiƙa ana adanawa a kowace zagaye ta hanyar haɗa miliyoyin sassa. Ansix Tech tana ci gaba da ingantawa ta hanyar cire zafi cikin sauri (sanyi mai tsari), rage lokacin allura da sanyaya ta hanyar dabarun ƙera kayan kimiyya (molding ɗin da aka cire), da kuma cire sassan ta atomatik ta amfani da na'urar robot.
Ingancin Kayan Aiki: Amfani da tsarin mai gudu mai zafi yana kawar da sake niƙa mai gudu. Daidaita girman harbi da canzawa zuwa yanayin matsin lamba mai riƙewa wanda aka ƙaddara a kimiyya yana rage nauyin ɓangare ba tare da rage aiki ba, yana adana kuɗin kayan aiki.
Ingantaccen Amfani da Makamashi: Ingantattun na'urorin sarrafa zafin jiki na mold da injinan ƙera injunan lantarki ko na haɗaka (wanda Ansix Tech ke ba fifiko) suna rage yawan amfani da makamashi ga kowane ɓangare.
- Mai Kula da Inganci: Sarrafawa, Tabbatarwa, da Isarwa
Ba a duba inganci a ciki; an gina shi ne a cikin tsarin. Tsarin kula da inganci na Ansix Tech yana da matakai masu zuwa:
Dubawa na Farko (FAI): Amfani da CMM (Injin aunawa mai daidaitawa) da kuma na'urar daukar hoton laser don tabbatar da kowane muhimmin ma'auni akan samfurin CAD.
Sarrafawa a Cikin Tsarin Aiki: SPC (Statistical Process Control) tana sa ido kan mahimman sigogi kamar matsin lamba a cikin rami, lokacin zagayowar, da kuma wani ɓangare na nauyin a ainihin lokaci, tana sanar da masu fasaha game da duk wani motsi.
Gwajin Aiki: Ana gwada samfuran da ba a tantance ba don lalata matsi don ingancin zubewa, gwaje-gwajen kwaikwayon ƙarfin ja, da kuma tabbatar da haɗuwa tare da abubuwan haɗin gwiwa.
Marufi: Ana tsaftace sassan, kuma ana kare saman da ba sa taɓawa. Ana sanya su a cikin kayan rabawa na musamman waɗanda ke hana lalacewa ko gurɓatawa yayin jigilar kaya, don tabbatar da cewa sun isa cikin yanayi mai kyau, a shirye don haɗawa.
Alƙawarin Fasaha na Ansix: Aminci da aka ƙirƙira daga Gwaninta
Ana aiwatar da dukkan tsarin - daga sake duba ƙira na ƙarshe zuwa rukunin samarwa na farko da aka ba da takardar shaida - a ƙarƙashin yarjejeniyar "saurin isarwa". Wannan ba aiki ne mai sauri ba amma aiki ne mai tsari mai kama da juna: ƙirar mold yana farawa yayin da takaddun shaida na ƙarshe ke jiran aiki; ƙarfe na tsakiya/ƙone an riga an yi odar sa bisa ga hasashen; kuma kayan gwaji suna shirye don T1 (gwaji na farko) da zarar an haɗa mold ɗin. Wannan tsari mara matsala, wanda ƙungiyoyin ayyuka masu ƙwarewa a fannin kayan aikin wutar lantarki ke gudanarwa, yana rage makonni daga lokacin jagoranci na gargajiya.
Kwarewar da Ansix Tech ta samu a fannin ayyukan STIHL na nufin sun yi hasashen ƙalubale kafin su taso. Sun fahimci harshen da ba a faɗa ba game da buƙatun dorewa da kuma cikakkiyar mahimmancin isar da kayayyaki ba tare da lahani ba. Jajircewarsu ga samar da aminci da ƙima ba ta bayyana a cikin alkawurra ba, amma a cikin bayanai masu ƙarfi na ma'aunin ƙarfin aiki (Cpk > 1.67), a cikin rage jimillar farashin mallakar abokin ciniki na shekara-shekara, da kuma a cikin aiki mai shiru da aminci na kowane mai fara amfani da STIHL wanda ke rayuwa a hannun mai amfani.
A ƙarshe, ta hanyar kimiyyar dabaru, ƙwarewar injiniyan ƙira, da kuma mai da hankali kan inganta tsari, Ansix Tech tana yin fiye da ƙera wani abu. Suna yin injiniyanci fiye da ƙirƙiro wani abu yayin da suke gasawa cikin aminci mai ƙarfi, suna tabbatar da cewa lokacin da aka ja igiyar, ba injin kawai yake tashi ba - suna ne na ƙwarewa wanda aka sake tabbatarwa, yana sake zagayowar bayan zagaye mara aibi.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri game da fara amfani da tankin mai na Stihl, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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