Akwatin ajiya maƙulli mold

Akwatin ajiya maƙulli mold

 

Ansix Aikin Latch Mold na Akwatin Ajiyewa na Fasaha: Babban aji a fannin Masana'antu Mai Inganci da Inganci

Daga Zane zuwa Isarwa: Injiniyan Latch na $0.28 wanda ya fi aiki

A cikin duniyar gasa ta kayan masarufi, inda kwantena na ajiya suka zama muhimmin sashi a gidaje da masana'antu, makullin mai sauƙi muhimmin sashi ne. Shi ne siffa mai mahimmanci da ke tabbatar da tsaro, amfani, da kuma ingancin samfura. Wani babban mai kera hanyoyin adana kayayyaki kwanan nan ya fuskanci ƙalubale mai mahimmanci: ƙirƙirar sabon makullin aiki mai kyau don layin akwatin ajiya mai inganci. Bukatun sun kasance masu tsauri - juriya ta musamman, kammalawa mai kyau mara aibi, da kuma farashin naúrar da ba za a iya cimmawa ba tare da sadaukar da inganci ba. Sun juya ga Ansix Tech, ƙwararre a fannin gyaran allurar daidai, don canza wannan hangen nesa zuwa gaskiya.

 

A cikin zagayen aiki na makonni 12 da aka mayar da hankali a kai, injiniyoyin Ansix Tech sun yi amfani da tsarin cikakken tsari, wanda ya haɗa da kwaikwayon zamani, ƙira mai ƙirƙira, da kuma kula da tsari mai kyau. Sakamakon ba wai kawai ya kasance mai nasara ba, har ma wani ɓangare ne wanda ya sami raguwar kashi 30% a cikin farashin kowane raka'a yayin da ya wuce duk ma'aunin aiki. Wannan aikin yana ba da wani nazari mai gamsarwa kan yadda ƙwarewar injiniyanci da masana'antu za su iya samar da ƙima mara misaltuwa.

 

Mataki na 1: Nasarar Buga Tsarin Zane - Zane da Kimiyyar Kayan Aiki

Aikin ya fara ne da zurfafa bincike kan buƙatun aiki da na kasuwa na mashigar. Kayan aikin yana buƙatar jure wa zagayowar rufewa sama da 10,000, kiyaye rufewa mai ƙarfi a yanayin zafi daga -20°C zuwa 60°C, da kuma haɗa shi ba tare da wata matsala ba tare da yaren ƙirar akwatin. Bugu da ƙari, dole ne ya kasance mai aminci ga yara, mai sauƙin aiki, kuma ba shi da lahani na ado kamar alamun nutsewa ko layukan walda.

 

Zaɓin Kayan Aiki: Tushen Aiki da Farashi

Zaɓin kayan shine babban abin da ke tantance farashi da aiki na farko. Duk da cewa zaɓuɓɓuka kamar ABS ko polycarbonate sun ba da ƙarfin tasiri mai yawa, binciken Ansix Tech ya nuna cewa an gyara polypropylene (PP) copolymer a matsayin mafita mafi kyau.

 

Dalilin Aiki: PP yana ba da daidaito mai kyau na tauri, juriya ga gajiya (mahimmanci ga tsarin hinges mai rai), da kuma juriya ga sinadarai ga masu tsabtace gida. Rashin shan danshi yana tabbatar da daidaito a cikin yanayin danshi.

 

Dalilin Farashi: PP yana ɗaya daga cikin robobi mafi inganci ga kayayyaki. Ta hanyar zaɓar takamaiman matsayi (misali, copolymer mai yawan kwarara kamar Borealis BC918CF), ƙungiyar za ta iya inganta lokutan zagayowar da rage ɓarnar kayan aiki. Wannan shawara guda ɗaya ta zama ginshiƙin dabarun rage farashi.

 

Tsarin Kera don Masana'antu (DFM) & Nazarin Guduwar Mold

Kafin a yanke wani ƙarfe, ɓangaren da kuma Tsarin Motsa Jiki An yi ingantaccen tantancewa ta hanyar amfani da manhajar kwaikwayon MoldFlow, injiniyoyi sun yi nazarin tsarin cikewa, ingancin sanyaya, da kuma hasashen yadda za a yi amfani da shi wajen wargaza tsarin.

 

Muhimman Bayani: Tsarin farko ya nuna yuwuwar tarkon iska a cikin ƙugiyoyin ciki na makullin da kuma sanyaya mara daidaito wanda ke haifar da warpage. Tsarin DFM ya haifar da manyan gyare-gyare:

 

Ƙara hanyoyin fitar da iska mai amfani da dabarun 排气槽 (maganin shaye-shaye) a ƙarshen hanyoyin cikewa don kawar da tarkon iska.

 

Sake fasalin kauri na bango, wanda ke tabbatar da cewa sassan 2.5mm iri ɗaya ne tare da sauyi mai santsi (ba ya wuce bambancin 0.5mm ba) don hana alamun nutsewa.

 

Aiwatar da kusurwar zane mai digiri 3-5 a kan dukkan bango a tsaye don tabbatar da fitar da ƙura ba tare da wata matsala ba da kuma hana lalacewar mold.

 

Inganta wurin ƙofar don tabbatar da santsi, cikewar hanya ɗaya tilo da kuma ɓoye ƙofar a wani wuri da ba a iya gani.

 

Mataki na 2: Zuciyar Aikin - Daidaitaccen Mold Zane & Masana'antu

Da kammala zane, an mayar da hankali kan gina kayan aikin da zai samar da shi. Ansix Tech ta bi cikakken tsarin ƙa'idodi na ciki waɗanda suka wuce ƙa'idodin masana'antu, kamar yadda aka nuna a cikin cikakkun bayanai na 模具制作规范与验收标准表 (Bayanan Keɓancewa da Ka'idojin Karɓar Mold).

 

Zaɓin Karfe na Mold: Daidaita Dorewa da Farashi

Don maƙallin maƙallin akwatin ajiya, an yi amfani da hanyar amfani da kayan aiki da yawa don tsawon rai da aiki:

 

Tubalan Kogo & Tubalan Core: An zaɓi ƙarfe NAK80 da aka riga aka taurare saboda kyawun gogewa, wanda ke isar da ƙarewar saman Class-A da ake buƙata kai tsaye daga niƙa, da kuma kyakkyawan juriya ga lalacewa gaba ɗaya.

 

Abubuwan da ke da Muhimmanci a Sawa: Siffofin da ke ƙarƙashin maƙallin suna buƙatar na'urori masu ɗaukar kaya masu rikitarwa da masu ɗagawa. An ƙera su daga ƙarfe na kayan aiki na H13, an yi musu magani da zafi zuwa HRC 48-52, wanda ke ba da ƙarfi da juriya ga gajiyar zafi ga miliyoyin zagaye.

 

Tsarin Tsarin Core: Injiniya don Inganci

An tsara kowane tsarin da ke cikin ƙirar don aminci, sauri, da inganci.

 

Tsarin Sanyaya: An yi amfani da tsarin tashar sanyaya ta serpentine kai tsaye a bayan saman ramin. Wannan hanyar sanyaya ta al'ada, wacce MoldFlow ya tabbatar, ta tabbatar da fitar da zafi iri ɗaya da sauri, ta rage lokacin sanyaya da aka kiyasta da kashi 25% - wani ƙarin haɓakawa kai tsaye ga ingancin samarwa.

 

Tsarin Ƙofa da Gudu: An yi amfani da tsarin gudu mai zafi mai ƙofofi biyu. Wannan ya kawar da masu gudu mai sanyi, ya rage sharar kayan zuwa kusan sifili kuma ya ba da damar sarrafa cikakken cika kowane rami.

 

Tsarin Fitar da Kaya: An sanya haɗin fil ɗin fitar da kaya da kuma masu fitar da kaya a hankali a wuraren da ba na kayan kwalliya ba don a yi amfani da ƙarfi daidai ba tare da an yi wa ɓangaren alama ba. Duk fil ɗin sun haɗa da zanen digiri 0.5 kuma an taurare su don hana lalacewa.

 

Tebur: Muhimman Bayanan Tsarin Mold & Dalili

 

Mataki na 3: Daga Karfe zuwa Samfurin - Gwaje-gwajen T1 & Inganta Tsarin

Hotunan farko daga sabon samfurin, wanda aka sani da samfuran T1, lokaci ne na gaskiya. Tsarin Ansix Tech ya ƙunshi Tsarin Gwaje-gwaje (DOE) mai tsari don kulle tagar aiki mafi kyau.

 

Kalubalen Farko da Magani:

 

Rashin Lafiyar Layin Walda: An yi hasashen cewa layin walda da ke kusa da yankin da ke da babban matsin lamba. Mafita ita ce ɗan daidaitawa ga wurin sauyawa na V/P (gudu-zuwa-matsi) da ƙaramin ƙaruwa a zafin mold, wanda ya ƙarfafa haɗin.

 

Alamomin Damuwa na Fitar da Kaya: Gwaje-gwajen farko sun nuna alamun damuwa kaɗan. Goge fil ɗin fitilolin fitilolin fitilolin fitilolin zuwa mafi kyau da kuma ƙara ɗan lokacin da za a ɗauka kafin a fitar da kaya ya warware matsalar gaba ɗaya.

 

Ƙungiyar ta yi amfani da hanyar Gwajin Orthogonal (Gwajin Orthogonal), inda ta bambanta muhimman sigogi guda huɗu—zafin narkewa, zafin mold, matsin lamba na marufi, da lokacin sanyaya—don nemo saitunan da ke rage warpage yayin da ake haɓaka halayen injiniya. Tsarin ƙarshe da aka inganta ya samar da makullan da suka dace da dukkan ƙayyadaddun girma da aiki tare da lokacin zagayowar daƙiƙa 28, wanda ya fi ƙimar farko.

 

Mataki na 4: Ƙara inganci da tabbaci - Samar da kayayyaki da tabbatar da inganci

Canjawa daga samfurori zuwa samar da kayayyaki mai ɗorewa yana buƙatar tsarin aiki mai ƙarfi. Ana gudanar da aikin Ansix Tech a ƙarƙashin tsarin da aka tsara.

 

Tsarin Kula da Inganci a Cikin Aiki:

An sa ido kan kowace rukunin samarwa ta amfani da Tsarin Kididdiga (SPC). An auna muhimman halaye - ma'auni masu mahimmanci (Cpk > 1.33), nauyi, da ƙarfin kunnawa - a tazara na yau da kullun. Bugu da ƙari, an gudanar da cikakken bincike na farko da na ƙarshe akan samfurin farko na kowane aiki.

 

Marufi Don Cikakke: Domin tabbatar da cewa babu lalacewa a lokacin jigilar kaya, an naɗe maƙullan bisa ƙa'idodin 防尘、防压、防损 (mai hana ƙura, mai hana matsi, mai hana lalacewa). An sanya su a cikin tiren filastik masu rarrafe, waɗanda aka rufe su da kwalaye masu lakabi. Kowane kwali an yi masa alama da lambar sassan, adadi, ranar ƙera su, da lambar wurin da za a iya gano su, wanda hakan ke tabbatar da cikakken gano su daga layin samarwa zuwa masana'antar haɗa kayan abokin ciniki.

 

Amfanin Fasaha na Ansix: Samar da Aminci & Rage Farashi

Wannan aikin maƙallin akwatin ajiya ya ƙunshi falsafar Ansix Tech: darajar injiniya a cikin kowane ɓangare. Kwarewar da suka samu a masana'antar ta fassara zuwa fa'idodin abokin ciniki na zahiri:

 

Magance Matsalolin da ke Gaba: Ta hanyar saka hannun jari a cikin ci gaba da nazarin DFM da kwararar mold, suna kawar da matsaloli masu tsada a ƙasa, suna tabbatar da cewa mold ɗin ya yi daidai a karon farko.

 

Injiniyan Kuɗi Mai Tsada: Rage farashi ba wai kawai game da kayan da suka fi araha ba ne; hanya ce ta tsarin. Daga zaɓar mafi kyawun matakin PP da tsara zagayowar sauri zuwa aiwatar da na'urorin kashe gobara marasa shara, ana kimanta kowace shawara bisa ga jimlar tasirin farashinta.

 

Ka'idoji Marasa Saɓani: Bin ƙa'idodi na ciki dalla-dalla don ƙirar mold, gini, da kuma yarda (karɓa) yana tabbatar da ingantaccen kayan aiki wanda ke rage lokacin aiki da kulawa a tsawon rayuwarsa.

 

Ga abokin ciniki, sakamakon ya canza sosai. Kuɗin ƙarshe na ɓangaren maƙallin ya faɗi ƙasa da abin da aka yi niyya a farko, wanda ke ba da gudummawa kai tsaye ga ribar samfura mafi koshin lafiya. Mafi mahimmanci, sun sami takardar shedar ƙira da tsari daga mai samar da kayayyaki wanda zai iya samar da miliyoyin kayayyaki masu inganci, masu daidaito, don tabbatar da sarkar samar da kayayyaki na tsawon shekaru masu zuwa.

 

A wannan zamani da inganci da ƙima suka fi muhimmanci, Ansix Tech ta nuna cewa masana'antu mafi inganci ba wai kawai game da yin abubuwa ba ne, har ma game da injiniyan mafita masu wayo, sassauƙa, da kuma ingantattun mafita daga tushe. Nasarar wannan aikin makullin akwatin ajiya shaida ce ta ƙarfin haɗa ƙwarewar fasaha mai zurfi tare da mai da hankali sosai kan ƙimar abokin ciniki.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi maƙallin akwatin ajiya, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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