Swiss IBC 7306B mai riƙe da nailan
Swiss IBC 7306B mai riƙe da nailan
Ansix Fasaha Tana Ba da Na'urar Ajiye Nailan Mai Daidaito don Bearing na Swiss IBC 7306B, Tana Rage Kuɗin Abokin Ciniki da 30% Ta Hanyar Gina Injection Mai Kirkire-kirkire
Yadda wani kamfanin kera kayan gini na kasar Sin ya hada kimiyyar kayan aiki, DFM mai ci gaba, da kuma inganta tsarin aiki don dacewa da yanayin Switzerland mai tsauri ƙa'idodi.
Janairu 22, 2026 - Jiangsu, China - A cikin duniyar da ke cike da ƙalubalen bearings masu daidaito, mai riƙewa - ɓangaren da ke rabawa da jagorantar abubuwan birgima - sau da yawa shine gwarzon da ba a taɓa jin labarinsa ba. Sauyewarsa daga ƙarfe zuwa robobi na injiniya yana wakiltar wani muhimmin sauyi zuwa ga tsarin motsi mai sauƙi, shiru, da inganci. Wannan sauyi ya bayyana a cikin wani aiki da Ansix Technology ta yi kwanan nan, inda kamfanin ya yi nasarar haɓaka kuma ya samar da na'urar riƙewa ta nailan mai aiki sosai don bearing na ƙwallon hulɗa ta kusurwa ta Swiss IBC 7306B. Ta hanyar amfani da ƙwarewa mai zurfi a kimiyyar kayan aiki, kwaikwayon kwararar mold (DFM), da inganta tsari, Ansix Tech ba wai kawai ya cika ƙa'idodin ingancin Switzerland ba, har ma ya cimma raguwar kashi 30% a cikin jimlar farashin kayan ga abokin cinikinsa.
- Bukatar Kasuwa da Ka'idojin Samfura: Manufar Rike Roba
Kamfanin Swiss IBC 7306B wani nau'in ƙwallon hulɗa ne mai inganci, mai layi ɗaya, wanda aka ƙera don aikace-aikacen da ke buƙatar sarrafa nauyin radial da axial a lokaci guda a babban gudu. A al'ada, ana yin injin riƙe shi da tagulla ko kuma an buga shi da ƙarfe. Duk da haka, kasuwa tana ƙara buƙatar na'urorin riƙewa da aka yi da robobi na injiniya na zamani. Dalilan suna da ban sha'awa: na'urorin riƙe nailan suna ba da man shafawa na asali, rage nauyi (ƙarancin ƙarfin centrifugal), juriya ga tsatsa, da kuma rage hayaniya mai yawa. Waɗannan kaddarorin suna da mahimmanci a fannoni masu tasowa kamar na'urorin ƙarfin lantarki na ababen hawa, manyan sandunan masana'antu, da tsarin taimako na sararin samaniya.
Umarnin aikin a bayyane yake: samar da na'urar riƙe nailan wacce ta yi daidai da jurewar girma na ISO 15:2011 (geometry mai ɗaukar nauyi), ƙayyadaddun aikin kayan ISO 16281, da kuma ƙa'idodin amincin aiki da ake tsammani daga bearings na ABEC 5/7. Bugu da ƙari, dole ne a ƙera kayan a sikelin sama da raka'a 500,000 kowace shekara tare da inganci mai daidaito da kuma ƙarancin farashin na'urar fiye da madadin ƙarfe.
- Tabbatar da Tsarin Samfura da Masana'antu
Ƙungiyar injiniya ta Ansix Tech ta fara da cikakken nazarin Tsarin Manufacturing (DFM). Ta amfani da manhajar UG NX, an ƙirƙiri samfurin 3D na mai riƙewa—wani zobe mai rikitarwa mai aljihuna masu laushi da yawa (ko "tagogi") don ɓoye ƙwallayen—babban ƙalubalen shine tabbatar da cewa aljihunan sirara za su iya cika gaba ɗaya ba tare da lahani kamar gajerun harbi ko layukan walda ba, waɗanda sune raunin da ke tattare da ƙera allura.
Domin kawar da waɗannan matsalolin, ƙungiyar ta yi amfani da manhajar kwaikwayon Moldflow. Binciken ya tantance wurare daban-daban na ƙofa, tsarin cikewa, da yanayin sanyaya don hango lahani da ka iya faruwa. "Binciken Moldflow ya kasance mai matuƙar amfani," in ji Li Wei, Shugaban Ayyukan Ansix Tech. "Ya nuna mana cewa ƙofa ɗaya za ta ƙirƙiri hanyoyi masu tsayi da ke haifar da layukan yankewa da walda da yawa a cikin aljihu. Kwaikwayon ya shiryar da mu zuwa ga tsarin mai gudu mai ƙofa takwas mai daidaito, wanda ya tabbatar da cikewa a lokaci guda kuma ya rage raunin layin saƙa." Wannan matakin tabbatarwa ta kama-da-wane ya ba Ansix Tech damar inganta sigogin ƙira da sarrafawa kafin yanke kowane ƙarfe, yana adana makonni na gwaji da kuskure.
Samfurin MouldAn ƙera s ta amfani da dabarun kayan aiki masu sauri, waɗanda suka haɗa da abubuwan da aka ƙera da stereolithography (SLA) don samfurin farko. An yi gwaje-gwajen farko masu tsauri: gwaje-gwajen girma ta hanyar injunan aunawa masu daidaitawa (CMM), gwaje-gwajen aiki a cikin haɗakar bearing, da gwaje-gwajen injiniya don ƙarfin tauri da gajiya. Wannan matakin ya tabbatar da ingancin ƙirar kuma ya samar da bayanai don inganta ƙirar ƙarshe.
- Zaɓin Kayan Dabaru: Yarjejeniyar PA66 GF30
Zaɓin kayan aiki shine ginshiƙin nasarar aikin da kuma burin rage farashi. Tawagar ta tantance 'yan takara da dama:
Daidaitaccen PA66: Kyakkyawan halaye na gabaɗaya amma yana iya sha danshi da kuma ƙarancin kwanciyar hankali na zafi.
PA46 ko PEEK: Kyakkyawan aiki mai zafi mai zafi amma akan farashi sau 5-8 fiye da PA66, wanda ke watsi da manufar rage farashi.
Gilashin da aka ƙarfafa da fiber mai gilashi PA66 (PA66 GF30): Wannan kayan ya fito a matsayin mafi kyawun daidaito. Ƙarfafa zaren gilashi na 30% yana inganta tauri, juriya ga tarkace, da kwanciyar hankali a ƙarƙashin zafi da kaya. Matsakaicin faɗaɗa zafi yana kusa da na ƙarfe mai ɗaukar kaya, yana tabbatar da daidaiton sharewa yayin aiki. Mafi mahimmanci, ya bayar da aikin da ake buƙata a ƙaramin farashi na thermoplastics masu inganci.
"Zaɓar PA66 GF30 shawara ce da aka ƙididdige wadda ta samar da kashi 95% na aikin kashi 40% na farashin kayan aiki na madadin kamar PEEK," in ji Dr. Chen, ƙwararren kayan aiki na Ansix Tech. "Wannan zaɓi ɗaya tilo shi ne mafi girman gudummawa ga rage farashin kayan aiki gaba ɗaya."
- Tsarin Motsa Jiki: Injiniya don Daidaito da Dorewa
Tsarin ƙirar masana'anta ya kasance wani babban aikin injiniya mai inganci. Manyan fannoni sun haɗa da:
Zaɓin Karfe: An yi amfani da injinan ramin da tsakiyar ƙarfe mai tauri (S136) don inganta gogewa da juriya ga tsatsa, wanda ke tabbatar da kammala saman ɓangaren da babu matsala da kuma tsawon rai na mold. An yi amfani da ƙarfe mai ƙarfi (ko "ɗagawa") mai rikitarwa don samar da aljihun riƙewa daga ƙarfe mai ƙarfi na H13 don jure wa lodi mai maimaitawa.
Tsarin Jawo-Tushe: Tsarin mai riƙewa ya buƙaci tsarin jan ciki mai gefe takwas—tsari mai matuƙar rikitarwa. Kowanne daga cikin sassan takwas dole ne ya ja da baya daidai gwargwado don guje wa jawowa ko lalata fasalulluka masu laushi na filastik. Ansix Tech ta tsara tsarin cam-and-slide na musamman tare da masu kunna hydraulic, wanda ke tabbatar da fitar da abubuwa marasa lahani a kowane zagaye.
Tsarin Sanyaya: An tsara da'irar sanyaya mai inganci a kusa da rami da zuciyar. Ta hanyar bin tsarin ɓangaren, wannan tsarin yana tabbatar da cire zafi iri ɗaya, wanda yake da mahimmanci don rage lokacin zagayowar da hana alamun warpage ko nutsewa a kan siraran sassan.
Ƙofa da Fitar da Ruwa: Tsarin mai gudu mai zafi mai maki takwas yana samar da daidaiton cikawa. Fitar da ruwa ta yi amfani da haɗin farantin ejector na tsakiya da kuma ɓuɓɓugar ruwan wukake masu laushi da aka sanya a ƙarƙashin kowace aljihu don tabbatar da sakin sassan da ba su da karkacewa.
- Kalubalen Masana'antu da Inganta Tsarin Aiki
Sauyin da aka yi zuwa samar da kayayyaki da yawa ya haifar da matsaloli da dama:
Ingancin Layin Walda: Ƙofofi da yawa sun haifar da layukan walda a cikin yankunan aljihu. Ta hanyar ƙirar gwaji ta orthogonal, ƙungiyar ta inganta yanayin narkewa, saurin allura, da matsin lamba na marufi don ƙarfafa waɗannan layukan.
Kwanciyar Girma: Yanayin PA66 GF30 mai siffar lu'ulu'u yana haifar da raguwar da ba ta daidaita ba. An yi amfani da nazarin Moldflow don gyara yanayin mold ɗin kafin ya lalace (yin amfani da diyya ta raguwa) daidai, don haka ɓangaren da aka ƙera zai dace da manufar ƙira bayan sanyaya.
Rage Lokacin Zagaye: Zagayen farko ya wuce daƙiƙa 45. Ta hanyar inganta tsarin tashar sanyaya, canzawa zuwa mai sarrafa zafin jiki mai inganci, da kuma daidaita matakan tattarawa da sanyaya, Ansix Tech ta rage lokacin zagaye zuwa daƙiƙa 28 - ci gaba da kashi 38% wanda ya haɓaka fitarwa kai tsaye da rage farashi-ga kowane ɓangare.
Rage Sharar Gida: Tsarin mai gudu mai zafi ya kawar da sharar sprue. Bugu da ƙari, an haɗa hannun robot don cire sassan ta atomatik da sanya su a kan na'urar jigilar kaya don duba gani, wanda hakan ya rage lalacewar da kuma kuɗin aiki.
- Takaddun Shaida kan Inganta Inganci da Samar da Taro
An saka tabbacin inganci a kowane mataki. Binciken da ake gudanarwa ya haɗa da:
Kula da Tsarin Lissafi (SPC): An sa ido kan mahimman sigogi kamar matsin lamba na allura, matsin lamba na rami, da lokacin zagayowar a ainihin lokaci. Duk wani karkacewa ya haifar da faɗakarwa.
Duba Gani ta atomatik: Tsarin kyamara yana duba kowane ɓangare don ganin walƙiya, hotuna masu gajarta, ko layukan walda da ake iya gani.
Samfurin Girma: An gudanar da binciken CMM akan samfuran bazuwar daga kowane rukunin samarwa don tabbatar da ma'auni masu mahimmanci kamar diamita na aljihu, faɗin zobe, da zagaye.
Gwajin Aiki: An haɗa samfuran lokaci-lokaci zuwa cikakkun bearings na IBC 7306B kuma an gwada su don hayaniya, girgiza, da ƙarfin juyi.
Wannan tsari mai tsauri ya ba Ansix Tech damar samun amincewar abokan ciniki da takaddun shaida na masana'antu, wanda hakan ya share fagen samar da kayayyaki masu yawa.
- Marufi da Tsarin Isarwa da Sauri
Da yake fahimtar buƙatun masana'anta na abokin ciniki a kan lokaci, Ansix Tech ta tsara wani tsari na musamman na marufi. An sanya kowane marufi a cikin wani ɗaki na musamman a cikin tire mai hana tsatsa, wanda ke hana karce ko lalacewa yayin jigilar kaya. Daga nan aka naɗe waɗannan tiren a cikin kwalaye masu rufewa, waɗanda aka sarrafa danshi.
An kammala aikin gaba ɗaya, tun daga daskarewar ƙira ta ƙarshe zuwa jigilar kayayyaki ta farko ta yawan jama'a, cikin makonni 14 kacal - jadawalin da aka yi la'akari da "saurin isarwa" ga kayan aiki mai irin wannan rikitarwa. An cimma wannan ta hanyar sarrafawa a jere: yayin da ake yin injina na ƙarshe, an haɓaka ƙa'idodin kula da inganci da mafita na marufi a lokaci guda.
- Kwarewar Masana'antar Ansix Tech da Jajircewarta ga Ƙima
Kamfanin Ansix Technology ba sabon shiga bane a wannan fanni. Tare da ƙungiyar bincike da ke da ƙwarewa sama da shekaru goma a fannin ƙera allura da ƙira mold, da kuma cibiyar samarwa wadda ke ɗauke da injunan ƙera allura guda 48 waɗanda za su iya samar da sassa miliyan 500 daidai a kowace shekara, kamfanin yana da tarihin aiki a fannin kera motoci, na'urorin lantarki na 3C, da kuma sassan masana'antu.
Wannan aikin na Swiss IBC 7306B bearing retainer ya ƙunshi falsafar kamfanin. "Manufarmu ba wai kawai mu shiga cikin wani aiki ba ce," in ji Shugaba Zhang Feng. "Wannan aikin yana nuna cewa ta hanyar zaɓar kayan aiki masu wayo, kwaikwayon farko, da kuma inganta tsarin aiki ba tare da ɓata lokaci ba, za mu iya rage yawan kuɗin mallakar abokan cinikinmu ba tare da sadaukar da inganci ba."
Kammalawa
Nasarar isar da na'urar riƙe nailan don bearing na Swiss IBC 7306B wani misali ne na masana'antu na zamani, mai inganci. Ansix Technology ta haɗa robobi na injiniya na zamani, ƙirar mold mai kyau wacce ke da tsarin jan ƙarfe mai gefe takwas, da haɓaka tsarin bayanai don cika ƙa'idodin ƙasa da ƙasa. Sakamakon shine babban aikin da ke ba da gudummawa ga bearing mai natsuwa da inganci, duk yayin da ake samun raguwar kashi 30% na farashin kayan aiki ga abokin ciniki. Yayin da masana'antu a duk duniya ke ci gaba da neman mafita masu sauƙi, masu araha, da kuma masu inganci, ƙwarewar da aka nuna a cikin ayyuka kamar wannan ta sanya kamfanoni kamar Ansix Tech a sahun gaba a masana'antar injection daidai.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi Swiss IBC 7306B bearing tare da nailan retainer, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku zuwa gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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