Tsarin kayan ado na ciki na ƙofar gaba ta Tesla

Tsarin kayan ado na ciki na ƙofar gaba ta Tesla

 

Ansix Fasaha ta ƙware a fannin gyaran gashi: Injiniyan gyaran gashi na Tesla

A cikin masana'antar kera motoci da ke ci gaba da neman inganci da kyau, abubuwan da ba a gani ba galibi suna ba da labarin kirkire-kirkire mafi ban sha'awa. Yayin da kanun labarai ke murnar ci gaba kamar sabbin kayan wasan kwaikwayo na Tesla guda ɗaya, juyin juya hali mai natsuwa a cikin kera kayayyaki shine sake fasalin cikin motocin. A zuciyar wannan canji akwai bangarori masu rikitarwa na kayan ado na ciki, inda kyawun fuska, daidaiton tsari, da ingancin farashi dole ne su haɗu sosai. Ga wani muhimmin sashi kamar kayan ado na ciki na ƙofar gaba, wannan daidaito shine mafi mahimmanci.

 

Ansix Tech ta fito a matsayin jagora a wannan fanni na musamman, tana haɓakawa da ƙera injunan allura masu inganci ga shugabannin motoci na duniya, ciki har da Tesla. Wannan zurfin bincike yana bincika cikakken tsarin injiniya na Ansix Tech don aikin ƙirar allon ƙofar gaba na Tesla - tafiya daga ra'ayi na dijital zuwa ɓangaren jiki wanda ke misalta yadda kimiyyar kayan aiki ta dabaru, ƙirar kwaikwayo ta ci gaba, da ƙwarewar sarrafawa ke fassara kai tsaye zuwa ingantaccen aminci da kuma tanadi mai mahimmanci ga abokan cinikinsu.

 

Gidauniyar: Tsarin Haɗin gwiwa da Zaɓin Kayan Dabaru

Tsarin cikakken tsarin gyaran fuska yana cikin tsarin haɗin gwiwa wanda ya mayar da hankali kan kera kayan aiki. Don aikin Tesla, injiniyoyin Ansix Tech sun yi aiki tare da ƙungiyar ƙira ta abokin ciniki tun daga farkon matakai, suna amfani da ƙa'idodin Tsarin Kera Kayan Aiki (DFM) don tabbatar da cewa ana iya samar da kayan aikin yadda ya kamata, akai-akai, kuma zuwa ga mafi girman inganci.

 

Babban ginshiki na wannan mataki shine zaɓin kayan aiki, shawara mai zurfi game da aiki, kyawun gani, da farashi. Gyaran ƙofa na zamani galibi kayan aiki ne da yawa, wanda zai iya haɗa saman da aka taɓa da tauri. Ansix Tech yana amfani da thermoplastics na zamani waɗanda ke ba da daidaito mafi kyau na halaye.

 

Ga Tsarin Ƙasa: Acrylonitrile Butadiene Styrene (ABS) da Polypropylene (PP) zaɓi ne gama gari saboda kyakkyawan tauri, kyakkyawan kwanciyar hankali, da kuma kyakkyawan rabon farashi-da-aiki. Ga sassan da ke buƙatar juriya mai ƙarfi ko tauri, ana iya ƙayyade polyamides masu ƙarfi na gilashi (PA).

 

Don Fuskokin Kyau: Tsarin zai iya haɗawa da haɗa fata ta roba, yadi, ko "fatar" da aka riga aka ƙera kai tsaye cikin mold ɗin. Fasaha mai ci gaba ta ƙunshi tsarin mold mai matakai da yawa: da farko, ana amfani da thermoplastic mai narkewa. An fitar da shi sannan a haɗa shi da wani abu da aka riga aka ɗora masa; sannan, a saka wani abu na biyu don samar da tsarin allon ƙarshe, wanda ke samar da laminate mai ɗorewa da santsi.

 

Teburin da ke ƙasa yana kwatanta manyan robobi na injiniya da aka yi la'akari da su don irin waɗannan aikace-aikacen mota masu inganci:

Tabbatar da Kama-da-wane: Kwaikwayo a matsayin Samfurin Dijital

Kafin a yanke gram ɗaya na ƙarfe, ƙirar za ta fuskanci gwaji mai tsauri na kama-da-wane. Nazarin Guduwar Mold (DFM kwaikwaiyo) ba makawa ne, yana aiki a matsayin "annabi na dijital" don tsarin ƙera. Ansix Tech yana amfani da software mai inganci na CAE don ƙirƙirar tagwayen dijital na mold ɗin 1: 1.

 

Binciken Matakin Cikawa: Injiniyoyi suna kwaikwayon kwararar filastik mai narkewa ta hanyar tsarin gudu da kuma shiga cikin ramin. Wannan yana gano yiwuwar haɗuwa tsakanin gaba da gaba (layin walda), wanda zai iya haifar da rauni na gani ko na tsari, da tarkon iska, wanda ke haifar da ƙonewa ko cikawa mara cikawa. Manhajar tana taimakawa wajen inganta wurare, girma, da saurin allurar ƙofa don tabbatar da daidaiton cikawa a lokaci guda.

 

Binciken Sanyaya da Yaƙi: Har zuwa kashi 60% na lokacin zagayowar ƙira an keɓe shi ne ga sanyaya. Kwaikwayon yana annabta yadda ɓangaren zai yi sanyi da raguwa. Ta hanyar nazarin bambance-bambancen zafin jiki, injiniyoyi za su iya tsara tsarin tashar sanyaya mai daidaitawa wanda ke fitar da zafi daidai gwargwado. Wannan yana rage raguwar bambanci, babban dalilin yaɗuwar sashi, kuma yana rage lokacin zagayowar sosai.

 

Tabbatar da Tsarin: Software ɗin yana kuma yin samfurin ƙarfin matsewa da ake buƙata kuma yana annabta damuwa akan Kayan Aikin Mold, tabbatar da ingancin tsarin mold ɗin a tsawon ɗaruruwan dubban zagayowar.

 

Wannan samfurin kama-da-wane, kamar yadda aka lura a cikin binciken masana'antu, yana ba da ingantaccen "ingantawa na ɓangaren polymer mai rikitarwa ta hanyar ma'aunin gwaji akan samfurin zahiri," yana rage dogaro da gwaji da kuskure na zahiri sosai.

 

Injiniyan Mold: Daidaito, Dorewa, da Inganci

Tare da ingantaccen ƙirar dijital, mayar da hankali kan fassara shi zuwa wani abu mai ƙarfi da daidaito. Kowane ɓangare na tsarin ƙirar an ƙera shi ne don aiki da tsawon rai.

 

Zaɓin Karfe: Ana yin injinan sakawa na tsakiya da rami daga ƙarfen kayan aiki da aka riga aka taurare ko kuma aka taurare, kamar P20 ko H13. Waɗannan ƙarfe suna ba da haɗin injina mafi kyau, sauƙin gogewa, da juriya ga lalacewa da tsatsa a tsawon lokacin da ake samarwa.

 

Tsarin Ƙofar: Ga wani babban ɓangare mai sarkakiya kamar gyaran ƙofa, galibi ana amfani da tsarin gudu mai zafi. Wannan tsarin yana kula da filastik a cikin yanayin narkewa a cikin madaukai masu zafi, yana kawar da madaukai masu ƙarfi da masu gudu da kuma rage sharar kayan aiki. Kula da ƙofofin bawul yana ba da damar cikawa a jere, inganta kwarara da rage lahani na kwalliya.

 

Tsarin Sanyaya: Ana cin nasara ko rasa inganci a nan. Ansix Tech tana tsara hanyoyin sanyaya masu tsari waɗanda ke bin tsarin 3D na ɓangaren gwargwadon iko. Wannan cirewar zafi iri ɗaya yana da mahimmanci don sarrafa lokacin zagayowar - kowane daƙiƙa da aka adana a kowane zagaye yana haɗuwa zuwa babban ribar yawan aiki a lokacin samarwa.

 

Fitar da Kaya da Ayyuka Masu Rikitarwa: Modulation ɗin ya haɗa da hanyar sadarwa ta fil, hannayen riga, da ruwan wukake don sakin ɓangaren da aka gama a hankali amma da ƙarfi. Ga fasaloli kamar yankewa ko sukurori, ana ƙera lif masu kusurwa, sliders, da tsakiya masu lanƙwasa da daidaito don ƙirƙirar yanayin sannan a ja su da kyau ba tare da lalata ɓangaren ba.

 

Daga Farkon Hoto zuwa Cikakken Samarwa: Inganta Tsarin Aiki

Matakin Gwaji (T1) shine inda ka'idar ta cika da gaskiya. An sanya sabon injin da aka ƙera a cikin injin mashin allura mai girman tan. Ana amfani da hotunan farko don daidaita sigogin simfoni: zafin narkewa, saurin allura da matsin lamba, matsin lamba na marufi, da lokacin sanyaya.

 

Kalubalen da aka saba fuskanta a wannan matakin sun hada da:

 

Alamun Wanka: Yana faruwa ne sakamakon rashin isasshen marufi ko sanyaya a sassa masu kauri. Ana magance shi ta hanyar daidaita matsin lamba/lokacin marufi ko inganta sanyayawar gida.

 

Yaƙi: Kamar yadda aka annabta a cikin kwaikwayon, wanda ke faruwa sakamakon raguwar rashin daidaituwa. Ana magance shi ta hanyar ƙara daidaita sanyaya ko daidaita yanayin zafi na mold.

 

Gajerun Harbi ko Ƙonewa: Sau da yawa suna da alaƙa da fitar da iska. Ana ƙara ko gyara hanyoyin iska masu daidaito, wani lokacin ma'aunin microns ne kawai, don ba da damar iskar da ta makale ta fita.

 

Kwarewar Ansix Tech ta haskaka wajen gano da magance waɗannan matsalolin ta hanyar tsari, tana tafiya cikin sauri zuwa tsari mai dorewa. Mataki na ƙarshe shine Kula da Inganci da Tabbatarwa. Ana tabbatar da daidaiton girma ta amfani da fasahar duba laser ta 3D, tana kwatanta ɓangaren jiki kai tsaye zuwa samfurin CAD tare da daidaiton matakin micron. Wannan bayanan yana tabbatar da dukkan tsarin kuma yana saita ma'aunin samar da taro.

 

Amfanin Fasaha na Ansix: Samar da Aminci da Daraja

Cikakken tsarin Ansix Tech ya fassara kai tsaye zuwa manyan dabi'u guda biyu ga abokan cinikinsu: aminci mai yawa da kuma rage farashi mai mahimmanci.

 

Aminci Ta Hanyar Tsarin da Aka Tabbatar: Ta hanyar ɗaukar injiniyoyi gaba-gaba tare da haɗin gwiwa, kwaikwayon zamani, da injinan daidaitacce, Ansix Tech yana tabbatar da cewa ƙirar ta kasance "daidai a karo na farko." Wannan yana rage lokacin hutun da ba a tsara ba, yana tabbatar da daidaiton ingancin sashi a tsawon lokacin shirin, kuma yana isar da sassan da suka dace da ƙayyadaddun ƙayyadaddun bayanai na Tesla don dacewa, gamawa, da aiki.

 

An Gina Rage Kuɗi A Cikin: Rage Kuɗi Ba a yi tunani a kai ba; an tsara su ne cikin tsarin:

 

Ingancin Kayan Aiki: Ta hanyar ingantaccen ƙirar sassa (kauri na bango iri ɗaya, ribbing na dabaru) da kuma amfani da tsarin gudu mai zafi, ana rage amfani da kayan aiki ba tare da rage ƙarfi ba.

 

Inganta Lokacin Zagaye: Tsarin sanyaya da aka ƙera da kyau shine babban abin da ake buƙata don sarrafa farashi. Rage lokacin zagaye da ko da daƙiƙa kaɗan yana ƙara yawan fitarwa sosai kuma yana rage farashin kowane ɓangare.

 

Rage Ɓacewar Kaya: Tabbatar da kama-da-wane da kuma tsarin aiki mai ƙarfi yana kawar da sharar kayan abu masu tsada daga sassan da ba su da kyau yayin haɓakawa da aiki da samarwa.

 

Tsawon Mold: Zaɓin ƙarfe masu inganci da ƙira mai wayo yana hana lalacewa da lalacewa da wuri, yana kare jarin abokin ciniki da kuma tabbatar da samar da kayayyaki akai-akai a cikin dogon lokaci.

 

A ƙarshe, ƙera ƙirar allon gyaran ciki na ƙofar gaba ta Tesla wani aiki ne na injiniyanci na zamani wanda ya haɗa fasaha da kimiyya. Ansix Tech ta yi fice a wannan fagen ta hanyar tsara kowane mataki—daga kimiyyar kayan aiki da kwaikwayon dijital zuwa injinan da aka tsara daidai da kuma sarrafa tsari—zuwa ga aiki mai sauƙi, mai inganci. A cikin masana'antar da riba ke da ƙarfi kuma inganci ba za a iya yin sulhu ba, wannan cikakken tsari na tsarin gyaran allura shine abin da ke bambanta abokin haɗin gwiwa na masana'antu na gaske, wanda ke ba masu ƙirƙira motoci damar kawo motoci masu inganci, abin dogaro, da kuma masu araha zuwa kasuwar duniya.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi ƙirar bangon ƙofar gaba ta Tesla, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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