Ƙwallon lamba mai kusurwa mai sirara tare da keji na PA46

Ƙwallon lamba mai kusurwa mai sirara tare da keji na PA46

 

Ansix FASAHA NA JUYA KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON KWALLON PA46

*Shenzhen, China – A cikin duniyar sarrafa motsi mai inganci, inda inganci, gudu, da aminci ba za a iya yin shawarwari ba, ana ci gaba da juyin juya hali mai natsuwa a cikin masana'antar ƙera allura. Ansix Tech, jagora a cikin ci gaban robobi na injiniya da mafita na ƙera daidai, ta yi nasarar haɓaka kuma ta ƙaddamar da samar da kayayyaki masu mahimmanci wanda ke saita sabbin abubuwa. ƙa'idodi: kejin ƙwallon ƙafa mai kama da sirara da aka ƙera daga babban aikin PA46 (Stanyl®). Wannan aikin yana wakiltar wani tsari na canza tsarin ƙira, haɗa kimiyyar kayan aiki, injiniyan ƙira mai inganci, da ingantaccen masana'antu don samar da ƙima da aiki mara misaltuwa ga abokan ciniki a fannin robotics, sararin samaniya, kayan aikin injina masu sauri, da tsarin motocin lantarki.

 

Bukatar Kasuwa da Tsarin Zane: Bukatar Sirara, Sauri, da Sanyaya

Yunkurin da ake yi na rage yawan amfani da makamashi, da kuma saurin aiki mai yawa a duniya ya sanya matsin lamba mai yawa ga masana'antun ɗaukar kaya. Bearings na ƙwallon hulɗa na kusurwa, waɗanda ake buƙata don sarrafa haɗakar nauyin radial da axial a cikin aikace-aikacen sauri mai sauri, kejin da aka saba amfani da su da aka yi da tagulla, ƙarfe, ko polymers na gama gari. Duk da haka, waɗannan kayan suna da iyakoki: kejin ƙarfe suna ƙara nauyi da rashin ƙarfi, suna iyakance hanzarin aiki da haifar da ƙarin zafi, yayin daD robobi rashin ƙarfin zafi da na inji don buƙatun zamani na gaba.

 

Tsarin siraran bango shine martani kai tsaye. Ta hanyar rage girman sashin keji, injiniyoyi suna rage yawan juyawa, rage ƙarfin centrifugal da karfin juyi. Wannan yana haifar da ƙarancin yanayin zafi na aiki, rage yawan amfani da makamashi, da kuma ikon cimma saurin juyawa mafi girma (ƙimar dn). Kasuwa, musamman a cikin motocin lantarki, injinan spindle masu yawan mita, da kuma injinan robot masu ci gaba, tana buƙatar wannan tsalle a cikin aiki. Ansix Tech ta gano wannan gibin, tana haɗin gwiwa da OEM masu ɗaukar kaya don haɗin gwiwa don samar da mafita inda keji ba ya zama wani ɓangare na aiki ba amma mai kunna aiki na ingantaccen matakin tsarin.

 

Ma'aunin Samfura da Tsarin Samfura: Injiniyanci tare da Daidaito

An fara aikin da tsauraran ƙa'idodi na ƙasa da ƙasa a matsayin tushen: ISO 15 (girman bearing mai birgima), ISO 1132-1 (juriya), da kuma ƙa'idodi masu mahimmanci na musamman ga kayan kejin bearing na filastik. Tsarin kejin ya buƙaci daidaito mai tsanani, tare da kauri na bango wanda ke nufin kewayon 0.4-0.6mm mai ƙalubale. Juriya kan girman aljihu, daidaito, da kuma yanayin gabaɗaya sun kasance a matakin micron mai lamba ɗaya don tabbatar da cikakken jagorar ƙwallo da rarraba kaya iri ɗaya.

 

Ƙungiyar injiniya ta Ansix Tech ta yi amfani da manhajar CAD da CAE ta 3D don ƙirƙirar tagwayen keji na dijital. Tsarin samfurin ba wai kawai ya mayar da hankali kan ɓangaren ƙarshe ba har ma da yadda ake kera shi. Binciken Abubuwan da aka Yi a Mataki na Farko (FEA) ya kwaikwayi nauyin injina a ƙarƙashin ƙarfin centrifugal mai tsanani da faɗaɗa zafi, yana tabbatar da ingancin tsarin a mafi girman gudu fiye da miliyan 1.8 dn. Matakin samfurin ya yi amfani da injin CNC mai sauri don samar da kejin gwajin aluminum da PEEK don tabbatar da aiki a cikin na'urorin gwajin bearing na abokin tarayya, yana tabbatar da aiki mai ƙarfi kafin a yanke mold ɗaya.

 

Zaɓin Kayan Aiki: Fa'idar PA46 (Stanyl®)

Babban ginshiƙin wannan ƙirƙira shine zaɓin kayan aiki. Ansix Tech ta zaɓi Stanyl® PA46 na DSM, wani polyamide mai matuƙar injiniya, don tarin kaddarorinsa marasa misaltuwa:

 

Aiki Mai Kyau Mai Yawan Zafi: Zafin amfani da shi akai-akai har zuwa 180°C, tare da kololuwar ɗan gajeren lokaci mafi girma, wanda yake da mahimmanci ga yanayin ɗaukar zafi mai sauri inda samar da zafi yake da mahimmanci.

 

Ƙarfi da Tauri Mafi Girma: Mafi girman ƙarfi da ƙarfin injiniya tsakanin polyamides, yana samar da taurin da ake buƙata don kiyaye daidaiton yanayin aljihu a ƙarƙashin kaya, yana hana ƙwallo ko lalacewar keji.

 

Gajiya Mai Kyau da Juriyar Rarrafe: Yana da mahimmanci don aminci na dogon lokaci a ƙarƙashin matsin lamba mai canzawa.

 

Kyakkyawan Halayen Sakawa da Gogewa: Ƙananan ƙarfin gogayya da juriya mai yawa ga ƙwallan ƙarfe, yana tabbatar da tsawon rai da aiki mai kyau.

 

Kyakkyawan Juriya ga Sinadarai: Yana jure wa man shafawa da gurɓatattun abubuwa marasa kyau.

 

An zaɓi takamaiman matakin, Stanyl® TW341, saboda ingantattun halayen kwararar ruwa waɗanda ke da mahimmanci don cike bangon da ba su da sirara da kuma daidaita yanayin zafi. Wannan zaɓin kayan yana magance yanayin lalacewar robobi na gargajiya (kamar PA66 ko POM), waɗanda ke laushi, lalacewa da wuri, ko kuma su rarrafe a ƙarƙashin irin waɗannan yanayi masu wahala.

 

Binciken Guduwar Mold (DFM) & Tsarin Mold Mai Ci Gaba

Kafin ƙera mold, Ansix Tech ta gudanar da gwaje-gwajen Moldflow® masu zurfi. Wannan matakin DFM (Zane don Manufacturability) yana da matuƙar muhimmanci don annabta da kuma magance matsaloli ta hanyar amfani da yanar gizo.

 

Binciken Cikowa: An kwaikwayi kwararar mai kama da PA46 zuwa cikin tashoshin sub-millimeter don tabbatar da cikakken cikawa ba tare da jinkiri ba ko tarkon iska.

 

Hasashen Yaƙi da Ragewar Ƙarfi: Lissafin raguwar anisotropic na PA46 mai siffar semi-crystalline don tabbatar da cewa girman sassan ƙarshe ya kasance a cikin madaurin haƙuri na bearing.

 

Binciken Sanyaya: Tsarin tashar sanyaya da aka inganta don cimma daidaitaccen tsarin kula da zafi, wanda yake da mahimmanci don rage damuwa da lokacin zagayowar.

 

Muhimman Abubuwan Tsarin Mold:

 

Zaɓin Karfe: Modulation ɗin ya yi amfani da ƙarfe mai inganci, mai gogewa da bakin ƙarfe (kamar SS420 ko STAVAX ESR) don ramuka da ƙwanƙolin. Wannan ya samar da tauri mai mahimmanci (50-52 HRC), ingantaccen gogewa don fitar da sassan da suka yi laushi, da kuma juriyar tsatsa daga danshi da iskar gas mai yuwuwa.

 

Tsarin Sanyaya: An tsara tsarin sanyaya mai tsari, wanda ke amfani da tashoshi da baffles da aka haƙa da kuma wuraren da aka sanya a kusa da sassan da ke da siraran bango, don haka an tabbatar da cire zafi cikin sauri, iri ɗaya, wanda ba za a iya yin sulhu a kai ba don sarrafa lu'ulu'u da kuma rage lokacin zagayowar PA46 mai saurin kamuwa da zafin jiki.

 

Tsarin Gudu da Ƙofa: An yi amfani da tsarin gudu mai zafi tare da bututun allura da bawul ɗin allura daban-daban. Wannan ya kawar da sharar kayan daga masu gudu masu sanyi kuma ya ba da damar sarrafa cikakken tsari akan cike ramuka da yawa. Ƙofar ta kasance nau'in maƙalli, an yi ta da kyau kuma an sanya ta don ba da damar cikawa mai tsabta da kuma sassautawa cikin sauƙi ba tare da lalata tsarin keji mai rauni ba.

 

Tsarin Fitar da Kaya: Ganin yadda ɓangaren yake da daɗi, an tsara tsarin fitar da kaya mai fil da yawa tare da babban farantin fitar da kaya mai daidaito. An sanya fil ɗin fitar da kaya a kan haƙarƙarin gini masu ƙarfi (inda aka tsara su) da wuraren ƙasa don hana karkacewa ko huda siraran ganuwar. An haɗa tsarin saurin fitar da kaya mai tsauri da kuma tsarin bugun jini a cikin shirin injin gyaran kaya.

 

Kalubalen Masana'antu & Inganta Tsarin Aiki

Tsarin allurar kejin PA46 mai sirara yana gabatar da babban ƙalubale:

 

Matsi Mai Yawa da Sauri: Cika bangon ƙasa da 0.5mm yana buƙatar matsin lamba mai yawa da sauri don hana daskarewa da wuri.

 

Kula da Zafin Jiki: PA46 yana da kunkuntar taga mai sarrafawa. Dole ne a sarrafa zafin ganga, bututun ƙarfe, da mold tare da daidaiton ma'auni don tabbatar da kwararar ruwa da lu'ulu'u masu kyau.

 

Kwanciyar Hankali & Fitar da Kaya: Sashen mai laushi yana da saurin warpage kuma yana iya zama da wahala a fitar da shi ba tare da lalacewa ba.

 

Injiniyoyin Ansix Tech sun magance waɗannan ta hanyar ingantawa sosai:

 

Zaɓin Inji: An yi amfani da injunan ƙera allurar lantarki masu inganci don sarrafa harbi daidai, lokutan amsawa cikin sauri, da kuma dacewa da ɗakin tsaftacewa.

 

Tsarin Tagar Tsarin Aiki: An yi amfani da hanyar Tsarin Gwaje-gwaje (DOE) don tsara alaƙar da ke tsakanin zafin narkewa, saurin allura, matsin lamba na riƙewa, da lokacin sanyaya. Manufar ita ce a nemo mafi ƙarfi da kuma yanayin aiki mai maimaitawa.

 

Ingantawa & Kula da Farashi: Ingantawa rage farashi kai tsaye:

 

Rage Lokacin Zagaye: Ta hanyar sanyaya yanayi da kuma matakan da aka tsara na marufi/sanyaya, an rage lokutan zagaye, wanda hakan ya kara yawan fitarwa a kowace awa ta injin.

 

Ingancin Kayan Aiki: Tsarin mai gudu mai zafi da ingantaccen ƙirar sashi (ƙarancin walƙiya) yana tabbatar da kusan amfani da kayan kusan 100%.

 

Inganta Yawan Ginawa: Tsarin sa ido kan tsari mai zurfi da tsarin kula da madauri mai rufewa sun rage yawan gibin da aka cire, wanda hakan ke tabbatar da samun babban yawan Ginawa na Farko (FPY).

 

Tabbatar da Masana'antu, Tabbatar da Inganci, da Takaddun Shaida na Samar da Kayan Aiki

An tabbatar da kowane mataki. Gwaje-gwajen farko na mold sun samar da samfuran rukuni don tabbatarwa mai zurfi: duba girma ta hanyar CMM mai inganci, tabbatar da kadarorin kayan aiki (DSC, FTIR), da gwajin aikin aiki a cikin haɗuwar ɗaurin gaske (gwajin rayuwa, gudu mai sauri).

 

Tsarin Kula da Inganci na Ansix Tech yana da matuƙar muhimmanci. Duba ido ta atomatik (AOI) a cikin layi yana duba walƙiya, gajeren wando, da kuma lahani. Kula da Tsarin Ƙididdiga (SPC) yana lura da ma'auni masu mahimmanci daga kowane rukuni na samarwa. Bayan aiwatarwa, ana tsaftace sassan a cikin masu tsabtace ultrasonic, a busar da su, sannan a naɗe su a cikin kwantena masu tsabta, masu hana gurɓatawa a cikin muhallin da aka sarrafa don hana gurɓatawa ko sha danshi.

 

Babban abin da ya fi daukar hankali shi ne takardar shaidar samar da kayayyaki da yawa daga OEM mai ɗaukar kaya, bayan gabatar da cikakken kunshin Tsarin Amincewa da Kayayyakin Samarwa (PPAP), gami da bayanan ƙira, zane-zanen kwararar aiki, tsare-tsaren sarrafawa, da mahimman bayanai kan gudanar da samarwa. Wannan ya tabbatar da cewa tsarin Ansix Tech yana da ƙwarewa, daidaito, kuma yana da cikakken iko don kera yawan kayayyaki.

 

Tsarin Isarwa Mai Sauri

Fahimtar matsin lamba na lokaci zuwa kasuwa, Ansix Tech ta tsara tsarin isar da kayayyaki cikin sauri ba tare da wata matsala ba. Daga samfurin 3D da aka amince da shi, an fara aikin injiniya a lokaci guda kan ƙirar mold, siyan kayan aiki, da kuma tsara injin. An ci gaba da sarrafa mold ɗin CNC, EDM, da gogewa a kan aiki na 24/7. An samar da samfuran farko cikin makonni. Ana sarrafa sarkar samar da kayayyaki da aka haɗa, daga ƙwayoyin PA46 marasa amfani zuwa keji da aka gama da aka shirya, a ƙarƙashin rufin gida ɗaya, yana kawar da jinkirin daidaitawa da kuma tabbatar da cewa an gano su.

 

Shawarar Darajar Ansix Tech: Ingancin Injiniya da Rage Farashi

Kwarewar da Ansix Tech ta samu a fannin ƙera kayan aikin polymer masu inganci don aikace-aikace masu wahala shine ginshiƙin nasarar wannan aikin. Jajircewarsu ta wuce samar da wani ɓangare kawai; su abokan hulɗa ne na mafita waɗanda suka mai da hankali kan samar da aminci da ƙima mai ban mamaki.

 

Abu mafi mahimmanci, dukkan hanyoyin Ansix Tech an ƙera su ne don rage yawan kuɗin mallakar abokin ciniki sosai:

 

Ƙwarewar Kayan Aiki: Zaɓar PA46, yayin da yake da ƙima a kowace kilogiram, yana rage farashin tsarin. Yana ba da damar tsarin ɗaukar kaya mai sauƙi da inganci wanda ke cinye ƙarancin kuzari, yana ba da damar ƙananan injina, kuma yana inganta aikin samfura - ƙimar da ta wuce farashin kayan. Ƙarfin siyan kayan da Ansix ke yi da haɗin gwiwar fasaha da masu samar da kayan aiki suma suna tabbatar da farashi mafi kyau.

 

Inganta Tsarin Aiki: Ta hanyar rage lokacin zagayowar aiki ba tare da ɓata lokaci ba, ƙara yawan amfanin ƙasa, da kuma sarrafa samarwa ta atomatik, Ansix Tech yana rage farashin canzawa a kowane ɓangare. Ingancinsu yana fassara kai tsaye zuwa farashi mai gasa ga abokin ciniki ba tare da la'akari da inganci ba.

 

Tsarin Kera Kayan Aiki (DFM): Haɗin gwiwa da wuri don inganta ƙirar sassan don ƙera kayan yana kawar da matsaloli masu tsada a ɓangaren, yana rage kula da kayan aiki, kuma yana tabbatar da ingantaccen samarwa daga rana ta farko.

 

Haɗaɗɗen Masana'antu a Tsaye: Sarrafa dukkan tsarin - daga ƙirar mold da ƙera shi zuwa ƙera allura, kammalawa, da marufi - yana cire alamun tsaka-tsaki kuma yana tabbatar da bayyana farashi da kuma kula da shi.

 

Nasarar samar da kayan aiki masu yawa na kejin Thin-Walled Angular Contact Ball Bearing a cikin PA46 ya zama shaida ga haɗin gwiwar kayan aiki na zamani, yin mold daidai, da injiniyan tsari mai wayo. Ansix Tech ba wai kawai ta ƙera wani sashi ba ne; sun samar da mafita mai ba da damar aiki wanda ke ba abokan cinikinsu damar tura iyakokin sauri da inganci, duk yayin da suke cimma ƙarancin farashin kayan aiki na ƙarshe. Wannan aikin yana ƙarfafa matsayinsu a sahun gaba a masana'antar ƙera allura, a shirye suke don fuskantar ƙalubale na gaba a cikin juyin halittar motsi na daidaito.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi bearing na ƙwallon kusurwa mai kauri mai bango mai kauri tare da kejin PA46, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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