Man goge baki bututun filastik na murfin filastik

Man goge baki bututun filastik na murfin filastik

 

Ansix Masana Fasaha Sun Fara Sabbin Sabbin Sabbin Dabaru Na Rage Kudi A Samar Da Hulunan Man Shanu

Kowace safiya, miliyoyin mutane a duk duniya suna buɗe murfin man goge baki ba tare da wani tunani ba. Bayan wannan aiki mai sauƙi akwai ƙalubalen kera kayayyaki mai sarkakiya wanda Ansix Tech ta sauya ta hanyar injiniyan inganci da dabarun sarrafa farashi masu inganci.

 

Murfin bututun man goge haƙori, waɗannan ƙananan abubuwa masu mahimmanci na tsaftar yau da kullun, suna gabatar da ƙalubale masu rikitarwa game da kera su. Zaren ciki mai rikitarwa, buƙatun rufewa daidai, da gefuna masu kaifi suna sa su wahala a samar da su yadda ya kamata ba tare da ɓata inganci ba.

 

Ansix Tech ta ƙware wajen magance waɗannan ƙalubalen, tana haɓaka hanyoyin ƙera allura masu inganci waɗanda ke rage farashin kayan aiki sosai yayin da take kiyaye inganci mai kyau. Ta hanyar inganta amfani da kayan aiki, daidaita ayyukan samarwa, da aiwatar da su Babban Mould Binciken kwararar ruwa, kamfanin yana samar da ingantattun hanyoyin samar da kayayyaki masu yawa waɗanda ke amfanar masana'antun da masu amfani.

 

Kalubalen Injiniya na Murfin Man Hakori

Ba kamar murfin kwalba mai sauƙi ba, murfin man goge baki yana da ƙalubale na musamman na kera shi. Bangonsu ya fi kauri fiye da murfin kwalbar ruwa na yau da kullun, suna buƙatar dabarun rushewa na musamman don guje wa lalata zaren ciki. Gefen saman masu kaifi suna bambanta da gefunan zagaye da aka samu akan mafi yawan abin sha hula, wanda ke buƙatar ƙira na musamman don cimma gefuna masu tsabta da daidaito ba tare da lahani ba.

 

Bayan yanayin halitta, murfin man goge baki dole ne ya cika ƙa'idodi masu tsauri: dole ne su ƙirƙiri hatimin da ba ya shiga iska don kiyaye sabo, jure buɗewa da rufewa akai-akai ba tare da lalacewa ba, da kuma kiyaye daidaiton girma a cikin yanayin zafi da yanayi daban-daban.

 

Tsarin Zane da Masana'antu na Mold

Tsarin Farko da Tsarin Samfura

Ansix Tech ta fara kowane aiki da cikakken nazarin ƙira, tana mai fahimtar cewa inganta injiniyanci na gaba zai iya hana sauye-sauye masu tsada daga baya a samarwa. Kamfanin yana amfani da software mai zurfi na nazarin kwararar mold kamar Moldex3D don kwaikwayon hanyoyin ƙera allura kafin a yanke kowane ƙarfe. Wannan hanyar hasashen tana gano yiwuwar rashin daidaiton kwarara, tarkon iska, da bambance-bambancen sanyaya waɗanda za su iya shafar ingancin ɓangaren ƙarshe.

 

Falsafar ƙira ta kamfanin ta jaddada kauri ɗaya na bango (yawanci tsakanin 1-3 mm) don tabbatar da sanyaya daidai da kuma hana lanƙwasawa ko alamun nutsewa. Idan akwai buƙatar bambancin kauri, suna amfani da raguwar hankali maimakon sauyawa kwatsam. Kowane saman tsaye yana haɗa kusurwoyin zane (1-2° a kowane gefe) don sauƙaƙe rushewa mai tsabta ba tare da lalacewa ba.

 

Binciken Guduwar Mold da Ingantawa

Ba kamar duba Tsarin Zane-zane na Masana'antu (DFM) ba, Ansix Tech tana amfani da kwaikwayon da ke aiki wanda ke la'akari da halaye na musamman na kayan aiki da martani na musamman na na'ura. Injiniyoyinsu sun haɓaka ƙwarewa ta musamman wajen magance rashin daidaiton kwararar ruwa da aka saba gani a cikin ƙirar hula, wanda zai iya haifar da rashin daidaituwar cikawa da kuma matsalolin da ke biyo baya.

 

"Mun wuce ƙa'idodin DFM na asali zuwa tsarin hasashen injiniya," in ji Zhang Wei, Babban Injiniyan Zane na Ansix Tech. "Ta hanyar kwaikwayon tsarin ƙera dukkan na'urori ta hanyar dijital, za mu iya inganta sanya ƙofa, ƙirar tashar sanyaya, da tsarin kwararar kayayyaki kafin mu ɗauki nauyin kayan aiki na zahiri. Wannan yana rage daidaitawar gwaji da kurakurai da kusan kashi 70%."

 

Zaɓar Masana'antar Mold da Zaɓin Karfe

Tsarin kera mold yana bin tsarin tsari wanda ya fara da shirye-shiryen CNC da ƙirƙirar lantarki don ayyukan EDM (Electrical Discharge Machining). Don zurfafa fasali a cikin molds inda kayan aikin yankewa na yau da kullun ba za su iya isa ba, Ansix Tech yana amfani da EDM don cimma daidaiton geometric tare da kyakkyawan ƙarewar saman.

 

Sharuɗɗan Zaɓin Karfe na Mold

Zaɓar ƙarfe yana da tasiri sosai ga tsawon rai na mold da ingancin ɓangaren ƙarshe. Ga madaurin man goge baki na yau da kullun, ƙarfen H13 yana ba da daidaito mafi kyau tsakanin dorewa da inganci mai kyau, musamman ga abubuwan da aka zare waɗanda ke fuskantar lalacewa akai-akai yayin zagayowar rushewa.

 

Tsarin Tsarin Motsawa Mai Muhimmanci

Tsarin Sanyaya: Ansix Tech tana aiwatar da hanyoyin sanyaya masu tsari waɗanda ke bin tsarin ramin mold, yana rage lokutan zagayowar da har zuwa 30% idan aka kwatanta da hanyoyin da aka haƙa madaidaiciya. Sanyaya iri ɗaya yana da mahimmanci musamman don kiyaye juriya mai ƙarfi akan sassan zare.

 

Tsarin Ƙofar Hakora: Kamfanin yawanci yana amfani da ƙofofin da aka keɓe ko na ƙarƙashin ruwa don murfi na man goge baki, yana rage alamun ƙofa da ake iya gani yayin da yake ba da cikakken iko kan kwararar abu. Ga ƙwayoyin da ke da ramuka da yawa, suna aiwatar da tsarin gudu mai daidaito ta halitta wanda ke tabbatar da tsarin cikawa iri ɗaya a duk ramuka, waɗanda ke da mahimmanci don ingantaccen ingancin murfin.

 

Tsarin Fitar da Man Fetur: Kare zare na ciki masu laushi yayin fitar da man fetur yana wakiltar babban ƙalubalen fasaha. Ansix Tech ta ƙirƙiro wasu hanyoyin fitar da man fetur na musamman inda tayoyin fitar da man fetur ke tuƙa hannun riga mai juyawa yayin fitar da man fetur. Haƙoran da ke kan wannan hannun riga suna da murfin man fetur da aka ƙera, wanda ke ba da damar cire shi daga mold maimakon cire shi da ƙarfi, don hana lalacewar zaren na ciki.

 

Zaɓin Kayan Aiki da Ingantawa

Zaɓar kayan aiki yana da tasiri sosai ga aiki da farashi. Ansix Tech ta haɓaka ƙwarewa wajen zaɓar da sarrafa nau'ikan polymers daban-daban waɗanda suka dace da murfin man goge baki.

 

Kayan Aiki Na Yau Da Kullum Don Murfin Man Hakori

Kamfanin ya ƙware musamman wajen sarrafa resins masu lalacewa da kuma waɗanda ake sake yin amfani da su, waɗanda ke haifar da ƙalubale na musamman saboda ƙananan tagogi na sarrafawa da kuma yanayin zafi. Ta hanyar daidaita zafin jiki da matsin lamba, sun yi nasarar aiwatar da waɗannan kayan aiki masu dorewa ba tare da yin illa ga ingancin samarwa ba.

 

Daraktan masana'antu Li Qiang ya ce, "Haɓaka kayan aiki yana ɗaya daga cikin manyan damarmu ta rage farashi." "Ta hanyar nazarin buƙatun sassa da zaɓar mafi kyawun matakin kayan aiki - ba lallai ba ne mafi tsada - muna samun raguwar farashin kayan aiki da kashi 15-25% ga abokan ciniki ba tare da yin illa ga aikinsu ba."

 

Tsarin Gyaran Allura da Kalubale

Dabaru na Musamman don Huluna

Murfin man goge baki sau da yawa yana amfana daga dabarun ƙera matsi maimakon ƙera allura ta al'ada. A cikin wannan tsari, ana saka adadin narkakken abu da aka riga aka auna a tsakanin rabin mold, wanda daga nan sai a matse kayan don samar da murfin. Wannan hanyar tana ba da fa'idodi da yawa ga murfi, gami da rage sharar kayan, kawar da wuraren allurar da za su iya shafar bayyanar, da kuma ikon samar da murfi kai tsaye a jikin bututu a cikin aiki ɗaya.

 

Ga hular da aka yi wa allura, Ansix Tech ta ƙirƙiro hanyoyin mallakar kanta waɗanda ke magance lahani gama gari:

 

Shots na gajere (cikewa ba tare da cikakke ba): Ana sarrafa shi ta hanyar ingantaccen ƙirar ƙofa, ƙara matsin lamba na allura, da kuma iska mai kyau

 

Alamun wanka: An rage shi ta hanyar kauri iri ɗaya na bango da kuma sanya haƙarƙari na dabara

 

Warping: An magance ta ta hanyar daidaita sanyaya da kuma tsarin shiryawa mai sarrafawa

 

Sarrafa Tsarin Aiki da Ingantawa

Injinan zamani na ƙera allurar da aka sanye da na'urorin servo-electric suna ba Ansix Tech damar sarrafa kowane mataki na zagayowar ƙera. Motsin matsi, wanda yake da mahimmanci don cimma daidaiton yawan kayan aiki da ƙarewar saman, yawanci yana wakiltar kashi 5% zuwa 40% na jimlar lokacin zagayowar.

 

Tsarin kula da tsarin aiki na kamfanin ya haɗa da:

 

Daidaitaccen bayanin yanayin zafi a yankuna da yawa

 

Saurin allurar da ake sarrafawa ta hanyar hidima wanda ke daidaitawa da canje-canjen danko na abu

 

Tsarin matsi mai rufewa yayin lokacin shiryawa

 

Ingantaccen sanyaya mai hankali bisa ga bayanan zafi na ainihin lokaci

 

Waɗannan na'urorin sarrafawa suna da matuƙar amfani musamman lokacin sarrafa kayan da ke da saurin kamuwa da yanayin zafi kamar resins da aka sake yin amfani da su ko mahaɗan da za su iya lalacewa ta hanyar halitta, waɗanda ke lalacewa cikin sauri a ƙarƙashin zafi mai yawa. Ta hanyar rage lokacin da waɗannan kayan ke kashewa a yanayin narke, Ansix Tech ta sami inganci mafi girma tare da ƙarancin lalacewar kayan.

 

Kula da Inganci da Tabbatarwa

Tabbatar da inganci a Ansix Tech yana aiki a matakai uku daban-daban:

 

Kulawa a Cikin Tsarin Aiki: Bin diddigin mahimman sigogi na ainihin lokaci gami da matsin lamba na allura, bayanan yanayin zafi, da lokutan zagayowar aiki. Hanyoyin sarrafa tsarin ƙididdiga (SPC) suna gano yanayin aiki kafin su wuce iyakokin haƙuri.

 

Tabbatar da Girma: Tsarin gani ta atomatik yana auna ma'auni masu mahimmanci ciki har da zare, siffa mai lanƙwasa, da kuma ma'auni gabaɗaya. Ga abubuwan da aka zana, gwajin aiki tare da ma'aunin da aka tabbatar yana tabbatar da haɗin kai mai kyau da sassan haɗuwa.

 

Gwajin Aiki: Gwajin amfani da aka yi amfani da shi yana kimanta aikin murfin a kan zagayowar buɗewa da rufewa da yawa, amincin hatimi a ƙarƙashin matsin lamba, da dorewa a cikin yanayi daban-daban na muhalli.

 

Kamfanin ya aiwatar da tsarin samar da samfuri ba tare da lahani ba don samar da kayayyaki masu yawa, inda duk wani karkacewa daga ƙa'idodi ke haifar da daidaita tsari nan take maimakon ƙin yarda da ɓangarorin. Wannan hanyar da aka saba amfani da ita tana rage ɓarna kuma tana kiyaye inganci mai daidaito a duk lokacin samarwa.

 

Dabaru na Rage Farashi

Babban fa'idar gasa ta Ansix Tech ta ta'allaka ne da tsarin da suka bi wajen rage farashi a duk fadin sarkar samar da kayayyaki:

 

Ingancin Kayan Aiki: Ta hanyar ingantaccen ƙira da inganta tsarin ƙira, kamfanin yana samun tanadin kayan aiki na kashi 8-12% idan aka kwatanta da matsakaicin masana'antu. Ƙwarewarsu ta ƙera bango mai sirara tana ba su damar kiyaye ƙarfi yayin da suke amfani da ƙarancin kayan aiki.

 

Rage Lokacin Zagaye: Ingantaccen tsarin sanyaya, ingantattun hanyoyin fitar da iska, da kuma daidaita jerin hanyoyin aiki suna rage lokacin zagaye da kashi 15-30%, wanda ke fassara kai tsaye zuwa ƙarancin farashin samarwa ga kowace naúrar.

 

Tsawon Lokaci na Kayan Aiki: Zaɓin ƙarfe a hankali da kuma gyaran saman yana ƙara tsawon rayuwar mold sosai. Mold ɗinsu yawanci yana kaiwa zagaye miliyan 2-3 kafin ya buƙaci babban gyara, idan aka kwatanta da matsakaicin masana'antu na zagaye miliyan 1-1.5.

 

Ingancin Makamashi: Injinan zamani na allurar lantarki suna rage yawan amfani da makamashi da kusan kashi 60% idan aka kwatanta da na'urorin hydraulic. Tsarin dawo da zafi yana kamawa da sake amfani da makamashin zafi daga hanyoyin sanyaya.

 

Rage Sharar Gida: Shirye-shiryen kula da rajista suna ba da damar sake amfani da sprues da masu gudu a inda kayan suka ba da izini, wanda ke rage buƙatun kayan da aka ƙera da kashi 5-7%.

 

Tsarin Marufi da Saurin Isarwa

Ganin cewa hanyoyin samar da kayayyaki na zamani suna buƙatar sassauci, Ansix Tech ta haɓaka ƙwarewar samarwa mai inganci a cikin lokaci. Maganin marufi nasu yana kare zare masu laushi yayin jigilar kaya yayin da suke rage amfani da kayan. Don jigilar kaya zuwa ƙasashen waje, suna amfani da marufi mai rufewa da injin busarwa don hana shaye-shaye yayin jigilar kaya.

 

Kamfanin yana da tarin kayayyaki na dijital na ƙirar murabba'i da ake buƙata akai-akai, wanda ke ba da damar samar da kayan aiki cikin sauri tare da lokutan jagora kamar makonni 2-3 don sake yin oda. Ga sabbin ƙira, tsarin aikinsu na ƙira-zuwa-samarwa yana samun amincewar farko a cikin makonni 4-6 - kusan kashi 30% cikin sauri fiye da matsakaicin masana'antu.

 

Aikace-aikacen Masana'antu Bayan Man Shafawa

Duk da yake ta ƙware a fannin hulunan man goge baki, ƙwarewar Ansix Tech ta shafi aikace-aikacen marufi daban-daban, ciki har da:

 

Kayan kwalliya da kulawa ta mutum: famfunan shafawa, murfi na kwalba mai tsami, hular shamfu

 

Magunguna: Rufewa mai jure wa yara, hatimin da aka nuna ba daidai ba, haɗawar dropper

 

Marufin abinci: Murfin kwalba mai yaji, murfi mai kayan ƙanshi, rufe ƙarin abinci mai gina jiki

 

Kamfanin ya haɓaka ƙwarewa ta musamman a fannin hanyoyin haɗa marufi inda ake samar da marufi kai tsaye a kan kwantena a cikin aiki ɗaya, wanda hakan ke kawar da matakan haɗawa na biyu.

 

Umarni na Gaba da Shirye-shiryen Dorewa

Da fatan, Ansix Tech tana zuba jari a fannoni da dama na kirkire-kirkire:

 

Kayayyaki masu tasowa: Haɓaka ƙwarewa tare da polymers masu tushen bio da kayan abubuwan da aka sake amfani da su sosai

 

Haɗin gwiwar Masana'antu 4.0: Aiwatar da na'urori masu auna IoT da koyon injin don gyara hasashen da kuma inganta ayyukan kai

 

Fasaha mai sauƙi: Ƙara rage amfani da kayan aiki ta hanyar inganta tsarin da kuma hanyoyin kumfa na ƙwayoyin cuta

 

Shirye-shiryen tattalin arziki mai zagaye: Kafa tsarin rufewa don dawo da sharar da aka samar da kuma sake amfani da ita

 

Kamfanin ya yi alƙawarin samar da kashi 30% na kayan da yake samarwa daga kayan da aka sake yin amfani da su ko kuma waɗanda aka yi amfani da su a cikin halittu nan da shekarar 2028, da kuma rage yawan amfani da makamashi ga kowace na'ura da ake samarwa da kashi 25% a cikin wannan lokacin.

 

Kammalawa

Ta hanyar ingantaccen injiniyanci da ci gaba da ƙirƙira, Ansix Tech ta sake fasalta abin da zai yiwu a cikin kera hula daidai. Hanyar haɗakar su - haɗa kwaikwayon ƙira na zamani, yin kayan aiki daidai, zaɓin kayan aiki mafi kyau, da sarrafa tsari mai wayo - yana ba da ƙima mai ban mamaki ga abokan ciniki a duk faɗin masana'antar marufi.

 

Wataƙila mafi mahimmanci, Ansix Tech ta nuna cewa inganci da inganci ba manyan abubuwan da suka fi dacewa ba ne, amma sakamako ne na ƙarin ƙwarewa a fannin injiniya mai kyau. Ta hanyar magance ƙalubalen masana'antu a tushen dalilinsu maimakon amfani da gyare-gyare na waje, suna samun aiki da tattalin arziki a lokaci guda - suna tabbatar da cewa ko da ƙananan sassa na iya amfana daga babban tunani a fannin injiniyanci da inganta tsarin aiki.

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi bututun man goge baki, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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