Babban ɓangaren kayan ado na reshe

Babban ɓangaren kayan ado na reshe

 

Yadda Injiniyanci Mai Daidaito da Kimiyyar Kayan Aiki Ke Siffanta Makomar Kayan Motoci: Nazari Kan Ƙirƙirar Farashi

SHEZHEN, China — A cikin babban fagen kera motoci, inda kyawawan halaye da tattalin arziki suka yi karo, ana samun juyin juya hali mai natsuwa. Ansix Tech, jagora a fannin hanyoyin samar da kayayyaki masu hade-hade, ta kammala wani muhimmin aiki ga wani babban kamfanin kera motoci na OEM, inda ta samar da wani babban tsari na Top Wing Decular Panel ta hanyar babban aji a fannin injection injection. Wannan aikin yana nuna wani muhimmin sauyi a masana'antu: sauya manyan kayan waje masu mahimmanci daga ƙarfe zuwa polymers na zamani, wanda ba wai kawai aka yi shi ta hanyar burin ƙira ba, har ma ta hanyar neman aminci, ƙima, da kuma rage farashi mai yawa.

 

Bangon Kayan Ado na Top Wing ya fi na gyaran fuska; wani sinadari ne mai kyau wanda ke ratsa saman rufin motar, yana bayyana halayenta. Bukatun kasuwa sun kasance masu tsauri: saman Class-A mara aibi wanda ba shi da alamun nutsewa ko layukan kwarara, kwanciyar hankali na musamman don jure yanayin zafi daga -40°C zuwa 90°C, juriyar UV da sinadarai mai yawa, da kuma ingancin tsarin don tsayayya da nauyin iska da girgiza. Tafiyar Ansix Tech daga ra'ayi zuwa sashin da aka tabbatar da yawan samarwa ya nuna misali na zamani, wanda aka haɗa a tsaye don kera kayayyaki, inda ƙira, kimiyyar kayan aiki, da injiniyan tsari ba za a iya raba su ba tun daga farko.

 

1. Farawa: Daga Bukatar Kasuwa zuwa Tsarin Injiniya

An fara aikin ne da tsarin sarrafa zane na Ansix Tech, wanda ke ɗaukar hangen nesa na abokin ciniki a matsayin "Shigar da Zane." Wannan dabarar gabaɗaya tana tabbatar da cewa tsarin masana'antu yana ci gaba da haɓakawa tare da ƙira, har ma da haɗa ra'ayoyin bayan samarwa - zagaye mai ci gaba da nufin haɓaka samfurin da ya fi amfani da inganci.

 

Tsarin Ra'ayi da Tsarin Samfura: Ta amfani da ƙirar CAD da 3D mai inganci, injiniyoyi sun canza zane-zane zuwa samfuran dijital. Tsarin samfura cikin sauri, ta amfani da babban ƙuduri Bugawa ta 3D, sun ƙirƙiri samfura masu iya gani don dacewa, tsari, da kimantawa ta farko ta kyau. Wannan matakin ya ƙunshi ci gaba da maimaitawa tare da abokin ciniki don inganta ƙirar don kyawun gani da kuma iya kerawa.

 

Zaɓin Kayan Aiki - Tushen Aiki da Kuɗi: Zaɓin kayan aiki shine mafi mahimmanci. Bayan bincike mai zurfi, an zaɓi wani sinadari mai suna Polypropylene (PP). Wannan kayan ya ba da daidaito mafi kyau:

 

Kyakkyawan Halayen Gudawa: Muhimmanci don cike doguwar mold, siririya, mai rikitarwa.

 

Ƙarfin Tasiri Mai Girma & Dorewa: Don dacewa da amincin mota da tsawon rai ƙa'idodi.

 

Ƙarancin Haɗin Faɗaɗawar Zafi (CLTE): Tabbatar da daidaiton girma a duk faɗin yanayi.

 

Daidaitawar UV ta asali: Don juriya ga faɗuwa da lalacewa.

 

Ingancin Farashi: Muhimmin abu inda ƙwarewar Ansix a fannin kimiyyar kayan abu ta buɗe ƙima. Ta hanyar ƙera wani takamaiman matsayi wanda aka tsara don dacewa da ainihin buƙatun tsarin ɓangaren - guje wa wuce gona da iri na musamman tare da resins masu tsada kamar ABS ko gaurayen polycarbonate - ƙungiyar ta cimma raguwar farashin kayan da aka yi amfani da su da kashi 15% ba tare da rage aiki ba.

 

2. Gilashin Dijital: Kwaikwayo da Kwarewar Tsarin Mold

Kafin a yanke kayan aiki guda ɗaya, an tabbatar da ingancin kayan aikin ta hanyar dijital sosai.

 

Binciken Gudun Mold (DFM): Manhajar kwaikwayo ta zamani ta tsara yadda ruwan mahaɗin PP ke narkewa ta hanyar kayan aiki. Injiniyoyi sun inganta wuraren ƙofa don tabbatar da daidaiton cikewa, tare da kawar da warpage. Sun yi hasashen kuma sun kawar da alamun nutsewa a kan haƙarƙari ta hanyar daidaita kauri na bango na gida da kuma inganta tsarin tashar sanyaya. Wannan tabbatarwa ta kama-da-wane ta kawar da haɗarin aikin, ta hanyar adana makonni na sake yin gyaran mold mai tsada.

 

Tsarin da Kera Mold Mai Daidaito: Mold ɗin da kansa abin tunawa ne ga injiniyanci, wanda aka gina shi da ƙarfe NAK80 da aka riga aka taurare saboda kyawun gogewa (yana da mahimmanci don kammala Class-A) da kuma juriyar lalacewa mai kyau ga dogon lokacin samarwa.

 

Tsarin Sanyaya: Tsarin sanyaya mai tsari, wanda aka yi amfani da shi ta hanyar buga ƙarfe na 3D don bin ƙa'idodin sarkakiyar ɓangaren, ya tabbatar da cire zafi iri ɗaya. Wannan yana da mahimmanci don rage lokacin zagayowar da rage damuwa ta zafi a ɓangaren ƙarshe.

 

Tsarin Gudu da Ƙofa: An aiwatar da tsarin gudu mai zafi mai digo takwas daban-daban waɗanda ke sarrafa zafin jiki don rage sharar kayan aiki da kuma tabbatar da daidaiton matsin lamba ga dukkan sassan ɓangaren. An yi amfani da ƙofofin ƙarƙashin ruwa don ba da damar cirewa daga ruwa mai tsabta da atomatik.

 

Tsarin Fitar da Ruwa: An tsara jerin abubuwan fitar da ruwa da kuma abubuwan fitar da ruwa da aka tsara da kyau don amfani da ƙarfi daidai gwargwado, suna sakin babban ɓangaren mai laushi ba tare da murɗewa ko alamar saman da ake iya gani ba.

 

3. Nasara Kan Kalubale: Tabbatarwa da Inganta Tsarin Aiki

Matakin gwajin mold shine inda ka'idar ta haɗu da gaskiya. Hotunan farko sun nuna ƙaramin rikici a mafi nisa na kwamitin - ƙalubalen da aka saba fuskanta tare da sassan da ke da dogon zango.

 

"Sauƙin kowace hanyar kera kayayyaki ya dogara ne da fasahar da aka yi amfani da ita," in ji takardun aikin Ansix Tech, yana mai jaddada cewa dabarun gwaji mai ƙarfi yana da mahimmanci. Ƙungiyar ba ta mayar da martani ta hanyar canza ƙirar ba, amma ta hanyar gyara sigogin aikin. Ta hanyar Tsarin Gwaje-gwaje (DOE), sun daidaita yanayin zafi na narkewa, bayanan saurin allura, da lokacin sanyaya. Wannan haɓakawa ya kawar da yaƙin, yana tabbatar da cewa fahimtar tsarin yana da mahimmanci kamar kayan aikin da kansa.

 

Wannan matakin ya haɗa da tsauraran ayyukan Tabbatarwa da Tabbatarwa (V&V), waɗanda ƙa'idodin motoci na duniya suka jagoranta. An gwada kowane kwamiti don aiki, amfani, da aminci - manufofin da Ansix ta gano a matsayin wajibi ga nasarar kasuwa. Wannan ya haɗa da na'urar aunawa mai daidaitawa (CMM) don daidaiton girma, gwaje-gwajen hawan zafi, da kuma duba ingancin saman.

 

4. Injin Inganci: Samar da kayayyaki da Tabbatar da Inganci

Bayan kammala tantancewa, aikin ya koma samar da kayayyaki masu yawa. Falsafar aiki ta Ansix Tech, wacce ke jaddada "sauƙin isar da kaya da aminci," ta fara aiki sosai.

 

Tsarin Gudanar da Ayyuka Mai Sauƙi: An tura wani tantanin halitta mai sarrafa kansa gaba ɗaya. Robots suna cire allon da aka gama, suna sanya shi a tashar duba gani, sannan su mayar da shi zuwa tashar etching laser don a yi masa lambobi kafin a saka shi a cikin marufi na ƙarshe. Wannan atomatik yana rage sarrafawa kuma yana tabbatar da daidaito.

 

Daidaita Tsarin Samar da Kayayyaki: Jajircewar Ansix ga "tsarin samar da kayayyaki iri-iri" da kuma "hasashe da tsare-tsare" daidai sun tabbatar da kwararar mahaɗin PP ba tare da wata matsala ba. Aikinsu na kiyaye alaƙar haɗin gwiwa da masu samar da kayayyaki masu inganci yana ba da damar amsawa cikin sauri; ga kayan masarufi gabaɗaya, za su iya sauƙaƙe isar da su zuwa masana'antar su cikin tazara mai ban mamaki na awanni biyu.

 

Kula da Ingancin Cikakke: Ba a duba inganci a ciki; an gina shi a ciki. Ana duba mahimman sigogi kamar nauyin harbi da matsin lamba a cikin ainihin lokaci. Kowane aiki yana farawa da duba sashe na farko ta amfani da CMM, kuma ana yin gwaje-gwajen gaba ɗaya da na inji kowace rana. Wannan hanyar da aka tsara, daga kwaikwayon dijital zuwa binciken ƙarshe, tana tabbatar da "ingancin da kwanciyar hankali na samfurin".

 

5. Darajar Isarwa: Fa'idar Fasaha ta Ansix

Nasarar da aka samu wajen kera Top Wing Decorative Panel shaida ce ta ƙwarewar Ansix Tech: kasancewarta ƙarin ƙungiyar haɓaka abokan cinikinta da kuma haɓaka samfuran da aka ƙera masu daraja.

 

Rage kuɗin da aka bai wa abokin ciniki ya kasance mai yawa kuma yana da fannoni da yawa:

 

Rage Farashin Kayan Aiki: Kamar yadda aka lura, tsarin PP da aka ƙera ya samar da ingantaccen aiki a farashin kayan aiki mai ƙarancin farashi.

 

Ingancin Tsarin Aiki: Tsarin sanyaya da aka inganta da kuma sigogin tsari da aka gyara sun rage lokacin zagayowar da kashi 18%, wanda hakan ya kara yawan fitarwa a kowace awa ta na'ura.

 

Rage Sharar Gida: Tsarin gudu mai zafi da kuma yawan amfanin farko da aka samu ya tabbatar da kusan jimillar amfani da kayan.

 

Ingantaccen Tsarin Aiki: Tsarin "daga ra'ayi zuwa kammalawa" da kuma tsarin samar da kayayyaki masu jurewa sun hana jinkiri mai tsada, wanda hakan ya ba da damar isar da kayayyaki cikin sauri zuwa layin haɗa kayan abokin ciniki cikin lokaci.

 

Kammalawa

Aikin Top Wing Decorative Panel ya fi labarin nasarar masana'antu; tsari ne na makomar samar da kayan aikin mota. A cikin masana'antar da ke cikin matsin lamba na farashi kuma aka ɗaukaka ta hanyar tsammanin ƙira, Ansix Tech ta nuna cewa ana ƙera ainihin ƙima a mahadar kimiyyar kayan aiki, yin kayan aiki daidai, da kuma bayanan fasaha. Ta hanyar sarrafa dukkan zagayowar ci gaba a ƙarƙashin rufin gida ɗaya da kuma ci gaba da mai da hankali kan sarrafa ƙira da amincin sarkar samar da kayayyaki, suna isar da fiye da sassa - suna ba da fa'ida ta gasa. Yayin da duniyar motoci ke ci gaba da juyin juya halin polymer ɗinta, haɗakar burin kwalliya da juriyar masana'antu, kamar yadda aka nuna a nan, zai bayyana shugabannin da ke kan hanya mai zuwa.

 

Michael Chen wakilin fasahar masana'antu ne mai sama da shekaru 28 na gwaninta a fannin masana'antu, kirkire-kirkire kan samar da kayayyaki, da kuma masana'antar kera motoci ta duniya.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi Top wing decoration panel, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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