Tushen tsayawar tripod mai tsawo mold

Tushen tsayawar tripod mai tsawo mold

 

Injiniyan Daidaito: Yadda Ansix Fasaha ta ƙware a fannin gyaran allura don kayan aikin daukar hoto

Wani nau'in mold mai aiki mai girma, wanda aka haifa daga kimiyyar kwaikwayo ta zamani da kuma ta hanyar ƙarfe, yanzu yana rage farashin na'urar wani muhimmin sashi na tripod da kashi 40%, wanda ke misalta sabon zamanin ƙera daidaitacce.

 

A cikin duniyar kayan aikin daukar hoto masu gasa sosai, inda aiki da aminci suka fi muhimmanci, ƙera wani abu mai sauƙi—bututun faɗaɗa tushen tripod—aiki ne a fannin injiniyan daidaito. Ansix Tech, jagora a cikin ƙera allurar rigakafi mai ci gaba, kwanan nan ta ɗauki cikakken aiki don tsara, ƙera, da inganta tsarin samarwa don wannan muhimmin ɓangare. Nasarar isar da wannan aikin yana nuna ƙwarewar dukkan yanayin ƙera allurar rigakafi, daga kwaikwayon dijital zuwa isarwa na ƙarshe da aka shirya. Ta hanyar zaɓar kayan aiki da dabarun, tsaftace sigogin tsari, da aiwatar da tsarin aiki na masana'antu, Ansix Tech ta sami babban raguwa a farashin kayan aiki ba tare da yin illa ga ingancin da ƙwararrun masu ɗaukar hoto ke buƙata ba.

 

Babban abin da ya haifar da wannan nasara shi ne falsafar da ta dace: kallon ƙirar ba wai kawai a matsayin kayan aiki ba, har ma a matsayin tushen inganci, inganci, da ƙima. Wannan aikin yana aiki a matsayin cikakken nazari a cikin masana'antar zamani, wacce ke da ƙima.

 

Gidauniyar Aikin: Tsarin Dabaru da Tabbatarwa

Tafiyar bututun faɗaɗawa na tripod ya fara ne da tunanin dijital. Babban ƙalubalen ƙira shine daidaita rabo mai ƙarfi-da-nauyi, kyakkyawan kwanciyar hankali, da kuma kammala saman da santsi don tabbatar da ingantaccen kullewa da faɗaɗawa a ƙarƙashin kaya.

 

Tsarin Samfurin Dijital da Tsarin Kerawa (DFM)

Kafin a ƙirƙiri wani samfurin zahiri, injiniyoyin Ansix Tech sun yi amfani da software na CAD na zamani don gudanar da cikakken nazarin Tsarin Masana'antu (DFM). An aiwatar da manyan ƙa'idojin ƙira tun daga farko:

 

Kauri a Bango Iri ɗaya: Kula da kauri mai daidaito a bango (wanda galibi 3.5mm ne ga jikin bututun) yana da matuƙar muhimmanci don hana lahani kamar alamun nutsewa da warpage.

 

Kusurwoyin Zane Mai Kyau: An haɗa ƙaramin kusurwar zana digiri 1.5 a kan dukkan fuskokin tsaye don tabbatar da tsafta da aminci daga mold ba tare da lalata ɓangaren ko kayan aikin ba.

 

Radi da Canje-canje: Duk kusurwoyin ciki suna da radi don sauƙaƙe kwararar filastik mai santsi da rage yawan damuwa, yana haɓaka ingancin tsarin ɓangaren.

 

Tsarin samfuri don Tabbatar da Gaskiya

Bayan inganta fasahar zamani, ƙungiyar ta koma yin amfani da tsarin ƙira cikin sauri. Ta amfani da Tsarin Haɗakarwa (FDM) Bugawa ta 3D Tare da kayan ABS na injiniya, an samar da maimaitawa da yawa na bututun faɗaɗawa. Waɗannan samfuran sun yi amfani da dalilai da yawa na tabbatarwa:

 

Duba Girma da Daidaitawa: Tabbatar da cewa bututun ya yi daidai da sauran abubuwan haɗin tripod.

 

Gwajin Ergonomics da Aiki: Tabbatar da yanayin riƙo da kuma yadda tsarin kullewa yake.

 

Amincewa da Masu Ruwa da Tsaki: Samar wa abokin ciniki samfurin da zai iya tabbatar da sa hannu na ƙarshe kafin babban jarin da za a yi a fannin kayan aikin samarwa.

 

Wannan matakin, duk da cewa da alama yana da tsada a gaba, babban dabara ce ta rage farashi. Yana kawar da gyare-gyare masu tsada da ɗaukar lokaci daga baya a cikin wannan tsari ta hanyar gano da kuma gyara kurakuran ƙira da wuri.

 

Kimiyyar Kayan Aiki: Zaɓar Mafi Kyawun Polymer

Zaɓar kayan filastik muhimmin abu ne da ke shafar aikin ɓangaren, kamanninsa, iyawarsa, da kuma farashinsa. Tsarin zaɓin kayan da Ansix Tech ta yi don bututun faɗaɗawa ya dogara ne da bayanai, yana amfani da bayanan bayanai da manhajar bincike.

 

Tebur 1: Muhimman Abubuwan Kaya don Bututun Tsawaita

Zaɓin Nailan mai ƙarfin fiber gilashi 30% (PA6-GF30) ya kasance muhimmi. Zaruruwan gilashin suna ƙara ƙarfi da tauri, wanda yake da mahimmanci ga ɓangaren da ke ɗauke da kaya. Mafi mahimmanci, suna kuma hana raguwar polymer ta halitta, wanda ke haifar da babban hasashen girma da kwanciyar hankali - wani muhimmin siffa ga ɓangaren da ke buƙatar daidaitaccen dacewa ta hanyar telescopic. Duk da yake ba a cika shi baD robobi na iya samun raguwa iri ɗaya, kayan da aka cika da zare suna nuna raguwar anisotropic (daban-daban a cikin hanyoyin kwarara da kuma hanyoyin wucewa), wanda dole ne a yi la'akari da shi a cikin ƙirar mold.

 

Kwaikwayo Mai Ci Gaba: Hasashen da Cikakke tare da Binciken Gudun Mold

Da aka kammala ƙirar ɓangaren da kayan, ci gaban kama-da-wane ya koma ga ƙirar kanta ta amfani da nazarin Moldflow (kwaikwayon DFM). Wannan matakin shine inda ƙwarewar injiniyan Ansix Tech ta fassara zuwa gujewa farashi kai tsaye da inganta tsari.

 

Manhajar kwaikwayon ta ƙirƙiri wani samfurin kama-da-wane na filastik mai narkewa (PA6-GF30) wanda ke gudana cikin ramin mold da aka gabatar. An gudanar da manyan bincike:

 

Tsarin Cika da Layukan Walda: Kwaikwayon ya annabta ci gaban gaban kwarara, yana bawa injiniyoyi damar sake sanya ƙofar (wurin shiga) don tabbatar da daidaiton cikawa da kuma motsa layukan walda - inda bangarorin kwarara biyu suka haɗu - zuwa wurare marasa mahimmanci, yana kiyaye kyawun kwalliya da daidaiton tsari.

 

Matsi da Ƙarfin Matsi: An yi hasashen matsin lamba da ake buƙata na allura da ƙarfin matse injin da ya haifar daidai. Wannan ya tabbatar da cewa an zaɓi injin ƙera tan daidai, wanda ke hana amfani da injin da ya wuce kima, wanda ba shi da amfani da makamashi - wanda hakan ke rage farashin aiki kai tsaye.

 

Lokacin Sanyaya da Yaƙi: Ta hanyar kwaikwayon canja wurin zafi, binciken ya gano mafi kyawun wurin sanyaya hanyoyin kuma ya yi hasashen lokutan sanyaya, mafi girman abu ɗaya a cikin lokacin zagayowar gabaɗaya. Ya kuma yi hasashen yiwuwar yaɗuwar saboda rashin daidaituwar sanyaya ko raguwar anisotropic, wanda ke ba da damar canza ƙira kafin a yanke ƙarfe.

 

Wannan binciken "labarin farko" na kama-da-wane ya kawar da hanyar gwaji da kuskure ta gargajiya don gyara mold, yana kawar da makonni daga lokacin haɓakawa da kuma hana sake yin aiki mai tsada akan abubuwan da aka taurare na mold na ƙarfe.

 

Zuciyar Tsarin: Tsarin Motsa Jiki da Masana'antu na Daidaito

Modling shine babban kadara na ƙera allurar. Hanyar Ansix Tech ta tsara da gina modling ɗin bututun faɗaɗawa ta mai da hankali kan dorewa, inganci, da daidaito.

 

Zaɓin Karfe na Mold: Daidaita Aiki da Farashi

Ga wani abu mai girma kamar bututun tripod, tsawon rai na mold yana da mahimmanci. Ansix Tech ya zaɓi ƙarfe mai nau'in P20 mai tauri don babban rami da tubalan tsakiya. Wannan zaɓin yana ba da daidaito mai kyau:

 

Kyakkyawan Inganci: Ana iya sarrafa ƙarfe na P20 zuwa kyakkyawan ƙarshe a yanayin da ya riga ya taurare, wanda ke rage lokacin samarwa da farashi idan aka kwatanta da ƙarfe waɗanda ke buƙatar maganin zafi bayan injin.

 

Isasshen Tauri da Ƙarfin Gogewa: Yana samar da isasshen tauri (yawanci HRC 30-36) don jure yanayin gogewar nailan da aka cika da gilashi a tsawon lokaci yayin da yake iya cimma goge mai kyau don kammalawa mai kyau.

 

Ingancin Farashi: Ga yawan samarwa da aka yi hasashen samu, P20 ya wakilci zaɓi mafi arha wanda ya cika dukkan buƙatun fasaha, yana guje wa kuɗin da ba dole ba na ƙarfe masu tauri kamar H13 don wannan aikace-aikacen.

 

Injiniyan Tsarin Mold na Core

An tsara tsarin cikin ginin mold ɗin da kyau ta hanyar amfani da tsare-tsare guda biyar masu mahimmanci:

 

Tsarin Sanyaya (Tashoshin Ruwa): Idan aka yi la'akari da har zuwa kashi 80% na lokacin zagayowar, sanyaya mai inganci shine mafi mahimmanci. An tsara tsarin sanyaya mai tsari don bin tsarin sashin bututun gwargwadon iko, yana tabbatar da cire zafi mai sauri da daidaito. Wannan yana fassara kai tsaye zuwa ga gajeren lokacin zagayowar da kuma yawan fitarwar samarwa.

 

Tsarin Gudu da Ƙofa: An zaɓi tsarin gudu mai sanyi mai ƙofar ƙarƙashin ruwa (rami). Wannan ƙirar ƙofa tana yanke ɓangaren daga mai gudu ta atomatik yayin da mold ɗin ke buɗewa, wanda ke ba da damar samar da cikakken atomatik. An daidaita diamita na mai gudu ta amfani da fahimta daga nazarin Moldflow don tabbatar da cika dukkan ramuka daidai gwargwado a cikin mold ɗin samar da ramuka da yawa.

 

Tsarin Fitar da Bututun: Ganin siffar bututun silinda, an aiwatar da haɗakar fil ɗin fin ɗin fitar da bututun da kuma masu fitar da bututun hannun riga. An tsara tsarin don amfani da ƙarfi daidai gwargwado don tura ɓangaren da ya taurare daga tsakiya ba tare da haifar da karkacewa ko alamun damuwa ba.

 

Fitar da Iska: An yanke ƙananan ramukan iska a ƙarshen hanyoyin kwarara da kuma layukan rabuwa don barin iskar da ta makale ta fita. Wannan yana hana lahani kamar ƙonewa (tasirin dizal) ko gajeren harbi.

 

Juriyar Tsatsa: Ganin yadda Nailan ke da hygroscopic, wanda zai iya fitar da ƙananan tururi yayin sarrafawa, an ƙayyade mahimman abubuwan da ke cikin mold tare da ƙarin magunguna masu jure tsatsa don tabbatar da aminci na dogon lokaci.

 

Inganta Samarwa: Injiniyan Tsari don Inganci da Inganci

Da aka ɗora masa injin ƙera injin ƙera injin lantarki mai inganci—wanda aka zaɓa saboda maimaituwa da ingancinsa—sai aka mayar da hankali kan inganta tsarin.

 

Tebur na 2: Tsarin Motsa Jiki Mai Muhimmanci don Aikin Tube Mai Tafiya

Daidaita Zagayen Motsa Allura

Injiniyoyin aikin sun yi amfani da matakai huɗu na zagayowar sosai:

 

Allura: An daidaita saurin da matsi don cike ramin da sauri amma ba tare da haifar da zafi mai yawa ba, wanda zai iya lalata polymer ɗin.

 

Marufi da Riƙewa: An saka ƙarin filastik a cikin ramin don rama raguwar kayan yayin da kayan ke sanyaya. An ƙaddara mafi kyawun matsin lamba da lokaci don cimma daidaiton girma ba tare da ɗaukar kaya fiye da kima ba.

 

Sanyaya: An rage lokacin sanyaya ta hanyar gwaji har zuwa inda sashin ya yi tauri sosai don fitar da shi ba tare da lalacewa ba. Kowace daƙiƙa tana adanawa a nan ta hanyar dubban zagayowar.

 

Fitar da Mold da Rufewa: An daidaita aiki da kai don sauyi mai sauƙi da sauri tsakanin zagayowar.

 

Cin Nauyin Kalubale Da Nailan Mai Cike Da Gilashi

Kayan PA6-GF30 sun gabatar da takamaiman ƙalubalen da ke buƙatar ƙwararrun ma'aikata:

 

Lalacewar Gilashi: Zaren gilashi suna da gogewa. Ansix Tech ta rage wannan ta hanyar ƙayyade ƙarfe mai tauri don abubuwan da ke lalacewa kamar ƙofofi da kuma amfani da rufin kayan aiki masu dacewa.

 

Jin Daɗin Danshi: Dole ne a busar da nailan sosai kafin a sarrafa shi. An aiwatar da tsauraran ƙa'idojin busarwa don hana yaɗuwa a saman ko asarar kayan aikin injiniya.

 

Ragewar Anisotropic: Ragewar da ke tsakanin rabe-raben da hanyoyin kwarara da kuma hanyoyin wucewa, kamar yadda Moldflow ya annabta, an sarrafa ta ta hanyar daidaita yanayin zafin mold da matsi mai riƙewa don tabbatar da cewa bututun ƙarshe ya cika dukkan jurewar zagaye da madaidaiciya.

 

Al'adar Inganci da Isarwa Mai Inganci

Kula da inganci a Ansix Tech ba dubawa ta ƙarshe ba ce, tsari ne na haɗaka. Tsarin su mai takardar shaidar ISO 9001:2015 yana tabbatar da bin diddigin abubuwa da daidaito a kowane mataki.

 

Duba Mataki na Farko (FAI): An yi cikakken bincike na farko daga ƙirar samarwa ta amfani da injunan aunawa masu daidaitawa (CMM) don tabbatar da bin ƙa'idodin zane.

 

Sarrafawa a Cikin Tsarin Aiki: Ana duba mahimman sigogi kamar nauyin sashi, ma'auni masu mahimmanci, da kuma bayyanar gani a tazara-tazara a lokacin aikin samarwa. Ana kiyaye jadawalin sarrafa tsarin ƙididdiga (SPC) don gano duk wani sauye-sauyen tsari.

 

Gwajin Aiki: Ana gwada samfuran da ba a tantance ba don haɗa su da kuma ɗaukar su don kwaikwayon amfani na gaske.

 

A ƙarshe, ana sanya bututun faɗaɗa da aka gama a cikin kwalaye na musamman waɗanda za a iya sake amfani da su waɗanda ke kare su daga girgiza da gogewa yayin jigilar kaya. Ƙungiyar jigilar kayayyaki ta Ansix Tech tana kula da dukkan sarkar samar da kayayyaki, tun daga ajiyar ajiya har zuwa duba isarwa na ƙarshe, tana tabbatar da cewa abokin ciniki ya sami daidai adadin a cikin kyakkyawan yanayi. Wannan sarrafawa daga ƙarshe zuwa ƙarshe yana kawar da abubuwan mamaki kuma yana ba abokin ciniki wadataccen kayan aiki masu mahimmanci da ake iya faɗi.

 

Kammalawa: Darajar Injiniya a cikin Kowane Sashe

Aikin gyaran bututun tsawaitawa na tushen tripod wanda Ansix Tech ta yi shaida ne kan yadda zurfin ƙwarewar injiniyanci, fasahar zamani, da kuma cikakken ra'ayi game da tsarin masana'antu ke haifar da ƙima mai ma'ana. Ta hanyar saka hannun jari a cikin ƙira da kwaikwayon gaba, yin zaɓi mai kyau kan kayan aiki da kayan aiki, da kuma inganta tsarin samarwa ba tare da ɓata lokaci ba, Ansix Tech ba wai kawai ta gina ƙira ba ne - sun ƙera tsarin samar da ingantaccen kayan aiki mai inganci a farashin na'urar.

 

Wannan hanyar tana canza tsarin allura daga sabis mai sauƙi na kayayyaki zuwa haɗin gwiwa mai mahimmanci. Ga samfuran da ke cikin masana'antar daukar hoto da kuma bayan haka, wannan yana nufin samun damar shiga abubuwan da ke haɓaka amincin samfura yayin da suke inganta tushen su, yana tabbatar da cewa a cikin masana'antar zamani, daidaito da ƙima suna da alaƙa ta asali.

 

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi tsarin bututun tsawaitawa na Tripod stand base, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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