Gyaran ciki na caja mara waya da aka ɗora a cikin abin hawa da kuma ƙirar gida

Gyaran ciki na caja mara waya da aka ɗora a cikin abin hawa da kuma ƙirar gida

 

Daidaito a Tsarin Sufuri: Yadda Ansix Fasaha Ta Rage Farashi A Masana'antar Caja Mara Wayar Salula

A cikin kasuwar motocin lantarki da na zamani da ke faɗaɗa cikin sauri, haɗakar fasaha ba tare da wata matsala ba ta da matuƙar muhimmanci. Caja mara waya da ke sanye da abin hawa ta sauya daga ƙarin kayan more rayuwa zuwa babban fasalin dacewa, ba wai kawai tana buƙatar aiki mara aibi ba, har ma da cikakken jituwa da cikin motar. Ga babban mai samar da kayan lantarki na motoci na duniya, cimma wannan haɗin gwiwa ya haifar da babban ƙalubale: ƙirƙirar tsarin gidaje masu sarkakiya, masu sassauƙa waɗanda suka dace da tsarin motoci masu tsauri. ƙa'idodi yayin da ake sarrafa farashin na'urar don gudanar da babban aikin samarwa.

 

Shiga Ansix Tech, ƙwararre a fannin hanyoyin ƙera allurar da ta dace. An ba da aikin cikakken ƙira da ƙera bezel na ciki da kuma babban mold na wannan na'urar caji mara waya ta zamani, Ansix Tech ta yi amfani da tsarin injiniya mai cikakken tsari. Wannan aikin ya nuna yadda ake amfani da sabbin dabaru a kowane mataki - daga tsarin atomic na filastik zuwa basirar layin samarwa - ba wai kawai don gina wani ɓangare mai kyau ba, har ma don rage farashinsa cikin tsari.

 

Daga Tsarin Zane zuwa Gaskiya: Tushen da aka Gina akan Tabbatar da Dijital

Tafiyar ta fara ne da wani tsari na haɗin gwiwa wanda ya mayar da hankali kan Tsarin Masana'antu (DFM). Injiniyoyin Ansix sun yi aiki tare da ƙungiyar ƙira ta abokin ciniki, suna nazarin samfuran dijital don gano matsaloli masu yuwuwa tun kafin a yanke ƙarfe. Babban kayan aiki a wannan matakin shine Babban Mould Binciken Guduwar Ruwa. Wannan manhajar kwaikwayo ta yi hasashen yadda filastik ɗin da aka zaɓa zai cika ramin mold, yana bayyana lahani kamar tarkon iska, layukan walda (wanda zai iya raunana tsarin), da kuma sanyaya mara daidaito wanda ke haifar da warpage.

 

"Kwaikwayo shine ƙofar farko kuma mafi mahimmanci don rage farashi," in ji David Chen, Babban Manajan Ayyuka a Ansix Tech. "Ta hanyar inganta wurin ƙofar shiga da tsarin sanyaya a sararin samaniya, muna kawar da kashi 80% na gwaji da kurakurai masu tsada waɗanda suka saba da aikin mold. Ga wannan gidan caji mara waya, wanda ke da fasaloli masu rikitarwa da daidaitattun fasalulluka don na'urar caji, samun tsarin cikawa daidai ta hanyar dijital ba abu ne mai sauƙi ba don ingancin ɓangaren."

 

Binciken ya sanar da kai tsaye muhimman shawarwari kan nau'in ƙofa (canzawa daga ƙofar gefen da za ta iya zuwa ƙofar ƙarƙashin ruwa mai ɓoye), daidaita gudu, da kuma ƙirar farko ta hanyoyin sanyaya, wanda ya tabbatar da cewa an haifi mold ɗin da inganci a cikin DNA ɗinsa.

 

Daidaito na Abubuwa: Aikin Injiniya tare da Ma'anar Tattalin Arziki

Zaɓin kayan aiki muhimmin madauri ne don sarrafa farashi ba tare da yin illa ga aiki ba. Ga mahimman bezel na ciki da ke kewaye da na'urar caji, Ansix Tech ta ƙayyade wani mahaɗin Polyamide 66 (PA66) mai hana wuta, wanda aka ƙarfafa da zare na gilashi.

 

Tabbatar da Aiki: Wannan kayan, wanda yayi kama da maki kamar Radiflam A RV300HF wanda aka rubuta don aikace-aikacen caji mara waya, yana ba da haɗin kai mai mahimmanci: ƙarfin injiniya mai ƙarfi don jure girgizar cikin mota, kyakkyawan kwanciyar hankali na zafi don sarrafa zafi daga kayan lantarki, da kuma ingantaccen jinkirin wuta don amincin fasinjoji. Kyakkyawan sauƙin kwarararsa, koda lokacin da aka cika shi da zare na gilashi, yana da mahimmanci don cike sassan siraran bango na ƙirar.

 

Dabara Mai Wayo: Ga manyan gidaje na waje, inda aikin zafi mai kyau ya ɗan yi ƙasa da muhimmanci, injiniyoyin Ansix sun kimanta wasu kayan. Ta hanyar ba da shawarar haɗakar Polycarbonate (PC) da aka ƙera ko kuma PA mai ƙarancin ɗanko, sun sami raguwa mai yawa a cikin farashin kayan a kowace kilogiram. Wannan dabarar kayan "mai matakin aiki" - ta amfani da resin mai inganci kawai inda ake buƙata sosai - alama ce ta injiniyan ƙimar Ansix, wanda ke rage farashin Bill of Materials (BOM) kai tsaye ga abokin ciniki.

 

Zuciyar Tsarin: Tsarin Ƙirƙira da Kera Mod Mai Hankali

Tsarin ginin kanta shine inda ingantaccen ka'ida ya haɗu da daidaiton zahiri. Falsafar ƙira ta Ansix Tech tana ɗaukar tsarin a matsayin magudanar ruwa da kuma na'urar musayar zafi mai inganci.

 

1. Karfe Core don Dorewa: Ga ramuka da ƙwayayen ciki, Ansix ya zaɓi ƙarfe masu tauri kamar 1.2344 (H13). Wannan ƙarfe yana ba da daidaito mafi kyau na tauri, iya gogewa, da kuma, musamman, juriyar zafi. Ingantaccen cire zafi shine mabuɗin rage lokacin zagayowar, kuma H13 yana sauƙaƙe wannan yayin da yake jure lalacewar gogewa daga mahaɗan da aka cika da gilashi a tsawon rayuwar da aka tsara na sama da zagaye miliyan ɗaya.

 

2. Tsarin Sanyaya: An ƙera shi don Sauri: Bayan zurfafan ƙwarewar masana'antu, an ƙera hanyoyin sanyaya da kyau. Haɗin sanyaya "serial" mai layi madaidaiciya da sanyaya "baffle" da aka yi niyya a kusa da fil ɗin tsakiya sun tabbatar da cire zafi iri ɗaya. An aiwatar da mahimman ƙa'idodin ƙira: layukan ruwa da aka sanya a nesa mai daidaito (yawanci 10-12mm) daga saman rami, tare da kwararar ruwa mai ƙarfi da aka tabbatar don haɓaka canja wurin zafi. Wannan hanyar kimiyya don sanyaya, sau da yawa tunani ne bayan haka, babban abin da ke haifar da rage lokacin zagayowar daga daƙiƙa 45 na farko zuwa daƙiƙa 32 mai daidaito - ƙaruwa da kashi 29% a cikin yawan samarwa.

 

3. Tsarin Haɗaɗɗen Tsari don Daidaito: An tsara tsarin fitar da kaya tare da jerin fil da hannayen riga masu yawa don tabbatar da cewa ɓangaren da ke da sarkakiya ya fito ba tare da wata matsala ba a kowane zagaye, wanda ke hana karkacewa. An inganta tsarin mai gudu don ƙarancin girman abu (ƙarancin sharar niƙa) da kuma daidaita kwararar ruwa zuwa dukkan ramuka.

 

Cin Nasara Kan Kalubalen Samarwa: Fasahar Inganta Tsarin Aiki

Daga gwajin mold zuwa samar da kayayyaki da yawa, an gabatar da nasa ƙalubalen. Tsarin siraran bango da yanayin lu'ulu'u na PA66 sun sa sassan su kasance cikin sauƙin kamuwa da alamun nutsewa da warpage idan ba a yi aikin da kyau ba.

 

Maganin Ansix Tech shine tsarin Decoupled Molding® wanda tsarin fasaha ke gudanarwa. Wannan hanyar tana raba matakan cikawa, tattarawa, da sanyaya, wanda ke ba da damar sarrafa daidai akan kowannensu.

 

Saitin Sigar Kimiyya: Maimakon dogara ga fahimtar mai aiki, an saita sigogin na'ura bisa ga na'urori masu auna matsin lamba na rami da kuma lanƙwasa na danko. Wannan ya haifar da taga mai dorewa, mai maimaitawa.

 

Kula da Daidaitawa: Ta amfani da fasaha kamar tsarin wayo da aka bayyana a cikin haƙƙin mallaka don ƙirar allura mai hankali, ƙungiyar Ansix ta yi amfani da sa ido kan tsari wanda zai iya gano ƙananan bambance-bambance a cikin danko na abu - babban dalilin lahani. Tsarin zai iya yin ƙananan gyare-gyare ga matsin lamba na marufi a ainihin lokaci, yana rama bambance-bambancen rukuni na abu da kuma tabbatar da cewa kowane ɓangare iri ɗaya ne. Wannan sarrafa inganci mai aiki yana kawar da tarin tarkace.

 

Tasirin Farashi na Ingantawa: Wannan cikakken tsarin sarrafawa yana samar da tanadi mai ma'ana:

 

Rage Lokacin Zagaye: Daga 45s zuwa 32s, yana ƙara yawan fitarwa.

 

Ƙarancin Ragewar Giya: Samar da kusan lahani ba tare da an saka ido ba.

 

Ingancin Kayan Aiki: Ingantaccen girman harbi da tsari mai ɗorewa yana rage tsaftacewa da kuma ɗaukar sharar da ta wuce kima.

 

Inganci da Isarwa: Garanti na Ƙarshe

An saka tabbacin inganci a ko'ina. An gudanar da binciken farko ta amfani da na'urorin aunawa masu daidaitawa (CMM) don tabbatar da ma'auni masu mahimmanci. A lokacin samarwa, an haɗa na'urorin duba gani ta atomatik (AOI) don duba lahani na gani a kowane ɓangare, suna ɗaurewa da kwararar bayanai na ƙirar mai hankali.

 

Da yake fahimtar buƙatun masana'antar kera motoci cikin lokaci, Ansix Tech ta kuma sauƙaƙe marufi. Tiren filastik da aka ƙera musamman, waɗanda za a iya sake amfani da su, sun samar da sassa na musamman, suna hana lalacewar sufuri da kuma ba da damar ciyar da kai tsaye a wurin haɗa kayan abokin ciniki, wanda hakan ya kawar da sake yin amfani da kayan.

 

Kammalawa: Haɗin gwiwa da aka ƙulla cikin ƙima

Nasarar ƙaddamar da aikin samar da na'urorin caji mara waya ya nuna gagarumin sauyi a masana'antu. Bai isa kawai a samar da wani ɓangare don bugawa ba. Wadanda suka yi nasara su ne waɗanda suka ƙirƙiro ƙima a kowane lokaci.

 

"Manufarmu ita ce mu zama faɗaɗa ƙungiyoyin injiniya na abokan cinikinmu," in ji David Chen. "Ta hanyar mai da hankali kan dukkan yanayin halittu na ƙirƙirar sassa - kimiyyar kayan aiki, ƙirar mold da kimiyyar lissafi ke jagoranta, da sarrafawa mai wayo, mai wadataccen bayanai - ba wai kawai muke yin molds ba. Muna ƙera tabbas kuma muna samar da ƙima mara sassauci. Don wannan aikin, hanyarmu ta haɗaka ta haifar da raguwar farashi mai ɗorewa na kusan kashi 18% idan aka kwatanta da hasashen farko, wanda ke tabbatar da cewa daidaito da riba sun daidaita daidai."

 

Ta hanyar ƙwarewarta ta hanyar amfani da dukkan hanyoyin da ake amfani da su wajen yin allurar allura, Ansix Tech ta nuna cewa a yanayin gasa na yau, masana'antu mafi inganci kuma ita ce mafi ƙwarewa a fannin tattalin arziki.

 

Game da Ansix Tech:

Ansix Tech babbar mai samar da mafita ce ta injection structure mai inganci, wacce ta ƙware a cikin ayyuka masu sarkakiya ga masana'antun kera motoci, likitanci, da na'urorin lantarki na masu amfani da kayayyaki. Tare da mai da hankali kan ƙira mai haɗe, injiniyanci mai ci gaba, da masana'antu masu wayo, Ansix Tech tana haɗin gwiwa da abokan ciniki don canza ra'ayoyi masu ƙirƙira zuwa gaskiyar samarwa mai inganci, mai araha.

 

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi gyaran cikin caja mara waya da aka sanya a cikin mota da kuma tsarin gidaje, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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