Tebur mai juyawa na YRT kusurwa lamba mai ɗaukar nauyi keji

Tebur mai juyawa na YRT kusurwa lamba mai ɗaukar nauyi keji

 

Daidaito a Motsi: Yadda Ansix Fasaha Ta Sauya Tsarin Samar da Kekunan Bearing na YRT

Zuciya mai bugun zuciya ta wani babban zamani-Daidaiton CNC Cibiyar injina ko tsarin sanyaya sararin samaniya mai inganci galibi wani abu ne da ba ya fi girman farantin cin abinci ba: bearing na tebur mai juyawa na YRT. Waɗannan abubuwan da suka haɗu suna ba da damar juyawa mai daidaito, mai sassa da yawa waɗanda ke da mahimmanci ga komai, tun daga kera sassan injin jet zuwa jagorar radar soja. A cikin ginshiƙin aikinsu da tsawon rayuwarsu akwai wani muhimmin abu amma galibi ana watsi da shi - kejin ɗaukar kaya.

 

Wannan shine labarin yadda Ansix Tech, jagora a fannin gyaran allurar daidai, ta ƙware a fannin fasaha da kimiyya wajen samar da waɗannan muhimman kejin filastik. Ta hanyar tsarin injiniya mai cikakken tsari wanda ya shafi kimiyyar kayan aiki, kwaikwayon hasashen abubuwa, da kuma ƙirƙirar tsari, Ansix ba wai kawai yana biyan buƙatun kasuwa ba ne, har ma yana rage farashi ga masana'antun, wanda hakan ke ba da damar samun injunan aiki masu inganci a duk duniya.

 

Muhimmin Matsayin Bearings na YRT da Kekunansu

Bearings na YRT (Table Mai Juyawa) wani nau'i ne na musamman na bearings masu haɗaka waɗanda aka ƙera don ɗaukar nauyi mai rikitarwa a lokaci guda. Ba kamar bearings na yau da kullun ba, na'urar YRT guda ɗaya na iya tallafawa nauyin axial mai bidirectional, nauyin radial, da lokutan karkatarwa masu yawa, wanda hakan ke sa su zama dole ga teburin juyawa na Masana'antar CNC, hobbers na gear, da kuma ma'aunin daidaito.

 

Tsarinsu yawanci ya ƙunshi hanyoyin tsere guda biyu na axial, hanyar tsere ta radial, da kuma saitin abubuwa uku na birgima. Babban aikin kejin filastik shine ya tsara waɗannan abubuwan birgima daidai da kuma jagorantar su - na'urorin birgima na allura a cikin hanyoyin axial da na'urorin birgima na silinda a cikin hanyar radial - tabbatar da juyawa mai santsi, rage gogayya, da hana haɗuwa da lalacewa tsakanin na'urorin birgima da kansu. Rashin nasara a nan ba wai kawai yana nufin ɗaukar hayaniya ba ne; yana iya haifar da mummunan asarar daidaiton wurin sanya na'ura, wanda aka auna a cikin microns.

 

Hanyar da kasuwar ta bi a bayyane take. Bisa ga shirye-shirye kamar aikin ƙasa na "Kayan Aikin Injin CNC Mai Kyau da Kayan Aikin Masana'antu na Musamman" na ƙasar Sin, buƙatar tana canzawa zuwa ga manyan gudu, daidaito mafi girma, da kuma kayan aikin injina masu wayo da rikitarwa. Wannan juyin halitta yana sanya matsin lamba mai yawa ga masu samar da kayan aikin don isar da sassa tare da kwanciyar hankali mai kusan cikakke, juriya ga lalacewa mai ban mamaki, da kuma ikon jure wa mawuyacin yanayi na aiki, gami da zafi, girgiza, da kuma fallasa mai.

 

Kewaya Filin Ma'adinai: Kalubalen Zane da Masana'antu

Tsarawa da ƙera keji don bearing na YRT aiki ne na sarrafa sabani. Dole ne ɓangaren ya kasance daidai kuma mai tauri don kiyaye daidaiton na'urar birgima a ƙarƙashin nauyi mai yawa, amma sau da yawa yana haɗa da sirara, siffofi masu rikitarwa waɗanda ke da wahalar cikawa da filastik. Yana buƙatar zafin zafi mai yawa don yin aiki a cikin haɗuwa mai ɗumi, amma kayan dole ne kuma yana da kyakkyawan juriya na dogon lokaci don guje wa nakasa a ƙarƙashin matsin lamba akai-akai.

 

Juriya Mai Tsauri: Girman aljihun keji, wanda ke ɗauke da kowane abin nadi, sau da yawa yana da juriya mai ƙarfi fiye da ±0.02mm. Duk wani warpage, bambancin raguwa, ko walƙiya yana sa ɓangaren ya zama mara amfani.

 

Layukan Walda Masu Muhimmanci: Saboda yanayin kejin da ke kewaye, ruwan filastik dole ne ya haɗu a wurare da yawa, yana ƙirƙirar layukan walda. Idan waɗannan layukan ba su da ƙarfi ko kuma ba su da kyau a wuraren da ke da matuƙar damuwa, to za su zama diddigin ɓangaren.

 

Yanayi Mai Bukatar Sabis: Kekunan suna aiki a cikin yanayi mai yanayin zafi sama da 120°C, yawan fallasa ga man shafawa da mai na musamman, da kuma zagayowar lodi mai canzawa wanda ya kai ɗaruruwan miliyoyin daloli.

 

Hanyar Fasaha ta Ansix: Symphony na Injiniya

Nasarar Ansix Tech ta samo asali ne daga tsarin da aka yi amfani da shi a gaba, wanda ke tafiyar da kwaikwayon da ba ya barin komai ga kowa. Tsarin aikinsu, wanda aka inganta tsawon shekaru na haɗin gwiwa da masana'antun bearing kamar waɗanda ke cibiyoyin masana'antu na Luoyang da Harbin, yana tabbatar da inganci daga samfurin farko.

 

1. Zaɓin Kayan Dabaru: Tushen Aiki

Zaɓin polymer shine shawara ta farko kuma mafi mahimmanci. Injiniyoyin Ansix suna aiki tare da abokan ciniki don zaɓar daga cikin fayil ɗin thermoplastics masu aiki mai girma, suna daidaita farashi da iyawa bisa ga bayanin aikin bearing.

 

*Tebur na 1: Zaɓuɓɓukan Polymer Masu Kyau don Kekunan Bearing na YRT*

Ga jerin YRT, PPS mai ƙarfi da gilashi ko carbon fiber sau da yawa shine mafi kyawun zaɓi, yana ba da tauri mai mahimmanci, juriya ga zafi, da kuma inganci mai kyau ga yawancin aikace-aikacen kayan aikin injin daidai.

 

2. Cikakkiyar Hasashen Tare da Binciken DFM da Moldflow

Kafin a yanke tubalin ƙarfe guda ɗaya na kayan aiki, an kammala ɓangaren da tsarin a fannin dijital. Binciken Ansix's Design for Manufacturability (DFM) ya gano matsalolin ƙira da sarrafawa na mold. Wannan kuma ya biyo bayan cikakken kwaikwayon Moldflow, wani tsari na CAE (Injiniyar Taimakawa ta Kwamfuta) wanda ke kwaikwayon zagayowar allurar.

 

"Ba ma zato game da tsarin cikawa, yawan sanyaya, ko wuraren damuwa," in ji Dr. Li Wei, Shugaban Kwaikwayo na Ansix. "Bincikenmu ya yi hasashen daidai inda layukan walda za su kasance, yadda sashin zai yi ƙunci da karkacewa, da kuma inda tarkon iska zai iya faruwa. Sannan muna inganta wurin ƙofar, tsarin gudu, da kuma da'irar sanyaya don samar da mafi kwanciyar hankali, ba tare da damuwa ba kafin a ƙera mold ɗin." Wannan hanyar kusan tana kawar da sake fasalin mold mai tsada da ɗaukar lokaci.

 

3. Injiniyan Mold: Inda Aka Ƙirƙiri Daidaito

Modulation ɗin kansa babban injiniya ne na daidaito. Ga molds na keji na YRT, Ansix yawanci yana amfani da ƙarfe masu tauri ko waɗanda aka riga aka taurare kamar H13 ko Stavax ESR, waɗanda aka zaɓa saboda kyakkyawan tsarinsu, kyawun gogewa, da juriya ga lalacewa a cikin ɗaruruwan dubban zagayowar.

 

An tsara mahimman tsarin a cikin tsarin da kyau:

 

Tsarin Ƙofar Shiga: Sau da yawa ana amfani da dabarar ƙofa ta ƙarƙashin ruwa ko ta ƙarƙashin ruwa don ba da damar cirewa ta atomatik da kuma rage alamun da ake gani a ɓangaren ƙarshe.

 

Da'irar Sanyaya: Tashoshin sanyaya da aka yi daidai da tsarin da aka ƙera, waɗanda aka yi su kusa da saman ramin gwargwadon iyawa, suna tabbatar da fitar da zafi iri ɗaya kuma mai inganci, wanda shine babban abin da ke rage lokacin zagayowar da rage yaɗuwar sassan.

 

Tsarin Fitar da Kaya: Ganin yanayin aljihun keji mai laushi, an tsara tsarin fitar da kaya mai tsari mai tsari da yawa don amfani da ƙarfi mai daidaito, wanda ke hana karkacewa ko lalacewa yayin sakin wani ɓangare.

 

4. Babbar Hanya Ta Tabbatarwa: Daga Samfurin T1 zuwa Samarwa Mai Yawa

Tafiyar daga farko har zuwa cikakken aikin samarwa hanya ce mai tsari, mai zurfin bincike mai zurfi a Ansix.

 

Tabbatar da Samfura da Tsarin Zane: Samfuran farko (T1) daga sabon mold suna fuskantar gwaje-gwaje masu yawa - duba girma ta hanyar CMM, tabbatar da kadarorin kayan aiki, da kuma haɗa kayan aiki zuwa cikin abubuwan da ke ɗauke da abubuwa. Duk wani karkacewa ana magance shi ta hanyar daidaita ƙananan abubuwa zuwa mold ko tsari.

 

Cancantar Tsarin Aiki da Takaddun Shaida: Da zarar an amince da sashin, ana ba da takardar shaidar aikin. Ansix yana amfani da ƙa'idodin Tsarin Kimiyya don kafa tagar aiki mai ƙarfi da za a iya maimaitawa. Ana rubuta mahimman sigogi (gudun allura, matsin lamba na fakiti, lokacin sanyaya) kuma ana sarrafa su, don tabbatar da cewa kowane tsari iri ɗaya ne da na ƙarshe.

 

Rage Haɓaka Samarwa da Marufi: Don samar da kayayyaki da yawa, Ansix sau da yawa yana amfani da injunan gyaran allura a tsaye tare da tebura masu juyawa. Wannan yana bawa mai aiki damar saka cibiyoyi na ƙarfe lafiya (ga kejin da aka yi wa fenti mai yawa) ko cire sassan da aka gama a gefe ɗaya yayin da gyaran ke faruwa a ɗayan gefen, wanda ke ƙara inganci da aminci. An sanya kejin da aka gama a cikin kwantena masu hana tsatsa, waɗanda aka raba su don hana duk wani tsatsa ko lalacewa yayin jigilar kaya.

 

Amfanin Ansix: Bayar da Ƙimar da Ba ta Rage Ra'ayi ba

Abin da ya bambanta Ansix Tech da gaske shine yadda take mai da hankali kan isar da ƙima da aminci ga abokin ciniki. Ana cimma wannan ta hanyar ginshiƙai uku na inganta farashi.

 

1. Jimillar Kuɗin Rage Mallaka: Ta hanyar saka hannun jari a cikin ingantaccen ƙira da injiniyan tsari, Ansix yana tabbatar da cewa molds suna da tsawon rai kuma suna buƙatar ƙarancin kulawa. Tsarin aikinsu da aka inganta yana haifar da babban ƙimar inganci na farko-farko, yana rage ɓarna da ɓoyayyun kuɗaɗen sake aiki da dubawa.

 

2. Samarwa Mai Inganci: Lokacin zagayowar shine babban abin da ke haifar da farashin wani ɓangare a cikin ƙera allura. Tsarin sanyaya da aka inganta ta hanyar kwaikwayon Ansix da kuma hanyoyin da aka daidaita sosai suna rage lokutan zagayowar da kashi 15-25% idan aka kwatanta da hanyoyin gargajiya. Bugu da ƙari, ƙwarewarsu ta amfani da na'urorin bugawa masu juyawa ta atomatik suna ba da damar samar da kayayyaki masu yawa tare da ƙarancin aiki.

 

3. Inganta Kayan Aiki da Aiki: Injiniyoyin Ansix suna aiki a matsayin abokan hulɗa na gaske, galibi suna jagorantar abokan ciniki zuwa ga mafi kyawun matakin kayan aiki wanda har yanzu ya cika duk sharuɗɗan aiki. Gujewa wuce gona da iri kan kayan aiki na iya haifar da babban tanadi ba tare da lalata aikin ko rayuwar bearing ba.

 

Jagoran aikin daga wani fitaccen mai kera bearing a Luoyang, wanda ya yi aiki tare da Ansix a kan keji na zamani, ya tabbatar da wannan darajar: "Canjin ya kasance ba tare da wata matsala ba. Tsarin da Ansix ya tsara daga DFM zuwa tantancewa ya ba mu kwarin gwiwa. Sakamakon ya kasance ƙarancin farashin sassan yanki da kashi 30% da kuma aikin keji wanda ya wuce ka'idojin gwajin juriyarmu. Wannan irin haɗin gwiwa shine abin da ke ba mu damar ci gaba da yin gasa a duniya."

 

Kammalawa: Samar da Makomar Masana'antu Masu Daidaito

Yayin da ci gaban masana'antu na duniya ke ci gaba, abubuwan da ke cikin zuciyar injunan mu dole ne su ci gaba da bunkasa. Labarin kejin ɗaukar kaya na YRT ƙaramin abu ne na wannan ci gaban masana'antu - tafiya daga mai sauƙin sarari zuwa wani ɓangaren daidaito mai zurfi wanda aka gina bisa fasahar zamani wanda ke bayyana aikin tsarin.

 

Ta hanyar tsarinta mai tsauri, mai hankali, da kuma cikakke na gyaran allura, Ansix Tech ta sanya kanta a matsayin fiye da mai samar da kayayyaki kawai. Yana taimakawa wajen ƙirƙira da kuma rage farashi a ɗaya daga cikin manyan fannoni na masana'antu. Ta hanyar ƙwarewa a cikin haɗakar kimiyyar abu, yanayin ruwa, da kuma sarrafa zafi, Ansix yana tabbatar da cewa bearings - da kuma ta hanyar faɗaɗawa, injunan da fasahar da suke ƙarfafawa - suna juyawa cikin sauƙi, daidai, da aminci zuwa nan gaba. Ta yin haka, ba wai kawai suna ƙera filastik ba ne; suna taimakawa wajen tsara yanayin masana'antar daidaito ta zamani.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi kejin haɗin gwiwa na tebur mai juyawa na YRT, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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