Ibumba ry'urubaho rwo kugabanyaho amaboko

Ibumba ry'urubaho rwo kugabanyaho amaboko

Ansix Ikoranabuhanga Rihindura Imbere mu Binyabiziga: Uburyo Bwihariye bwo Gutunganya Imbere mu Binyabiziga

Mu mutima w'ikigo cya Ansix Tech cya Shenzhen, hari umwobo w'ibimera ungana n'agasakoshi kanini karimo gusigwa kugeza ku ndorerwamo. Iki cyuma kimwe kizashushanya ahantu ibihumbi amagana ho guhagarara amaboko y'imodoka, igice aho kunyura munsi y'ubugari bw'umusatsi w'umuntu bifatwa nk'aho ari ikibazo. Aha, ubushishozi ni bwo buryo bwonyine bwemewe.

Mu isi y’ipiganwa ry’imbere mu modoka, agace ko kugabanya amaboko karimo ibintu bidasanzwe gusa; ni ahantu heza cyane aho imiterere, ubwiza, no kuramba bihurira. Uko imodoka zigenda zihinduka ahantu hagezweho kandi hahujwe, icyifuzo cy’uko ibi bice byoroheje, bikomeye, kandi bikagira ishusho nziza cyariyongereye.

Iyi raporo isobanura uburyo Ansix Tech ikoresha ubunararibonye mu myaka irenga makumyabiri mu gutunganya ibikoresho byo mu bwoko bwa injection molding kugira ngo imenyere uburyo buhambaye bwo gukora ibikoresho byo mu bwoko bwa armrest panel molding. Kuva ku gishushanyo mbonera cya mbere kugeza ku gitangwa cya nyuma, turasuzuma uburyo bwose bw’ikigo butuma habaho kwizerwa gukomeye kandi bugatanga uburyo bwo kuzigama amafaranga akoreshwa ku bakiliya b’imodoka ku isi.

Ishingiro: Igishushanyo mbonera, Ibishushanyo mbonera, na Siyansi y'Ibikoresho

Urugendo rw'agace ko gushyiramo ibikoresho byo ku ruhande muri Ansix Tech rutangira kera cyane mbere yuko pulasitiki ishongeshejwe ikora ku cyuma. Rutangirana n'uburyo bwo gushushanya ku bufatanye bwibanda ku Gushushanya ku Gutunganya (DFM). Injeniyeri zisesengura icyitegererezo cya mbere cya 3D kugira ngo zirebe ibibazo bishobora kubaho mu gukora, zigenzura ko ibintu nk'inguni zihagije zo gushyiramo ibikoresho kugira ngo igice gishobore gusohoka neza mu ibumba buri gihe—intambwe y'ibanze ariko y'ingenzi ikunze kwirengagizwa.

Gukurikizaho prototype, hakoreshejwe uburyo bwateye imbere Icapiro rya 3D na CNC machining kugira ngo habeho moderi zo kwemeza physique. Izi prototypes ni ingenzi mu kugenzura ko igice cy'imodoka gihuye na konsole, imiterere yayo, n'imiterere yayo. Igenzura ry'imiterere y'imashini ni intambwe yo kugenzura, aho guhindura bihendutse cyane ugereranyije n'impinduka mu bikoresho nyuma yo gukora.

Guhitamo ibikoresho bya pulasitiki bishobora kuba ari byo bigabanya ikiguzi n'imikorere. Ku byerekeye utubati two ku nkombe, dukenera uburinganire mu miterere y'icyuma, ubuso bworoshye gukoraho, no kudahura n'urumuri rwa UV no kwangirika, Ansix Tech ikunze kugaragaza thermoplastics zigezweho.

Ibinyabutabire bya polypropylene (PP), akenshi bikomezwa n'imigozi y'ikirahure (GF) cyangwa byuzuyemo talc, bikunze kugaragara kubera ko birwanya imiti neza, bikomera neza, kandi bikaba bifite ikiguzi cyiza. Ku bikoresho byo mu rwego rwo hejuru bisaba gukomera cyane no kudashyuha, Acrylonitrile Butadiene Styrene (ABS) cyangwa Polycarbonate/ABS blends (PC/ABS) bishobora gutoranywa.

Imbonerahamwe: Ingano rusange y'ibikoresho byo kugabanya imisatsi yo mu gitereko

Isesengura ry'Ikoranabuhanga: Isesengura ry'Ihindagurika ry'Umukungugu n'Uburyo Bwiza Igishushanyo mbonera cy'ibihumyo

Mbere yuko igice kimwe cy'icyuma gicibwa, igishushanyo mbonera gikorerwamo simulation ikomeye binyuze muIsesengura rya Autodesk MoldflowIyi porogaramu ihanura uburyo pulasitiki yatoranijwe izitwara mu gihe cyo gutera inshinge, bigatuma abahanga mu bya siporo bashobora gukemura ibibazo mbere y’uko bitangira. Abasesenguzi barasuzumaimiterere y'ibyuzuzakugira ngo habeho ko habaho urujya n'uruza rungana, hamenyekane ubushoboziimirongo yo gusudira(ahantu hato hahurira ibitunguru), kandi ushake ahantu hakunze kugaragara ko hariimitego y'ikirerecyangwa guhangayika cyane-2.

Inshingano y'ingenzi ya Moldflow ni uguhanuragucika intege no gushwanyagurikaUko pulasitiki ikonja, iragabanuka; kugabanuka gutandukanye bitera kugorama. Ku bikoresho bya semi-crystalline nka PP, bifite igipimo cyo kugabanuka gisanzwe, iki ni ikibazo gikomeye.-7Iyi simulation yemerera injeniyeri guhindura imiterere y'imiyoboro ikonjesha no kunozaahantu ho gukinga—aho plastiki yinjira mu mwobo — kugira ngo habeho ubukonje bungana kandi buhamye mu buryo bumwe-2.

Ibitekerezo bya DFM na Moldflow bigaragaza neza imiterere y'ibibumbano, igikorwa gikomeye cyane cy'ubuhanga. Ibibumbano bigomba guhindura igitekerezo cy'ikoranabuhanga mu buryo bufatika, bigahangana n'ingendo za miriyoni z'ibibumbano mu gihe cy'umuvuduko ukabije (akenshi birenga bar 1.000) n'ihindagurika ry'ubushyuhe.

Ibintu by'ingenzi mu miterere y'ibumba birimo:

Amahitamo y'ibyuma:Ibice by'imbere n'iby'imbere bikunze gukorwa mu buryo bwo hejuruibikoresho by'icyuma byakomejwe mbere cyangwa byakomejwe, nka P20 cyangwa H13, byatoranijwe kubera ko bidashobora kwangirika, koroshya irangi, kandi ko bihangana n'ubushyuhe bwinshi.

Sisitemu yo gukonjesha:Urusobe rw'ibikoresho byinjijwe nezaimiyoboro y'amazini uburyo bwo gutembera kw'amaraso mu mubiri. Gukonjesha neza, bishobora gutuma habaho igihe kirenga kimwe cya kabiri cy'igihe cyose cyo gukora, ni ingenzi kugira ngo habeho inyungu n'ubwiza bw'igice kimwe cy'umubiri.-4Ansix Tech ikora imiyoboro ikonjesha ikurikije imiterere y'igice kugira ngo ikuremo ubushyuhe mu buryo bumwe, ikagabanya igihe cyo kuzenguruka no kugabanya ihindagurika ry'ikirere.-10.

Sisitemu yo Gufata Amarembo:Igishushanyo mbonera cyaabiruka n'amaremboni siyansi yo kuringaniza. Sisitemu zishyushya zikunze gukoreshwa mu kugeza plastiki mu mwobo zidakora imyanda ikonje. Ubwoko bw'irembo n'ingano bipimwa neza kugira ngo byuzure vuba mu gihe birinda inenge nko gutemba cyangwa gukata cyane.-10.

Sisitemu yo gusohora:Nyuma yo gukonja, igice kigomba gusunikwa buhoro ariko cyane.sisitemu yo gusohora, igizweudupira two gusohora, amaboko, n'amasahani, yagenewe gukoresha imbaraga zingana ku gice cyose kugira ngo hirindwe kwangirika cyangwa kwangirika muri iki cyiciro gikomeye-10.

Kuva ku Gishushanyo mbonera kugeza ku kuri: Ubuhanga mu Gutunganya no Gutunganya

Guhindura igishushanyo mbonera cy’ibumba kiruhije mu gikoresho gikora neza niho ubuhanga bwa Ansix Tech mu gukora bugaragarira. Iyi gahunda ni uruhurirane rw’imashini zigezweho:

Uburyo bwo gusya bwa CNC:Imashini zikoresha ikoranabuhanga rya mudasobwa (CNC) zishushanya imiterere y’ibanze y’imbere n’aho umwobo uherereye mu byuma bikomeye kandi zikoresheje uburyo bwa micron.

Imashini zisohora umuriro w'amashanyarazi (EDM):Ku bintu birambuye, imbavu zirambuye, cyangwa inkingi zisongoye, abakata ibyuma badashobora kubona,EDMikoreshwa. Electrode, akenshi ikozwe mu muringa cyangwa grafiti, irangiza imiterere y'icyuma binyuze mu mirasire y'amashanyarazi igenzurwa-10.

Gucukura mu mwobo muremure:Ku bijyanye n'imiyoboro ikonjesha, byihariyegucukura umwobo muremureimashini zabohoye imyobo miremire kandi igororotse mu cyuma kugira ngo habeho umuyoboro mwiza wo guhanahana ubushyuhe-10.

Kurangiza no Gutunganya:Ubwiza bwa nyuma bw'ubuso bw'ikibumbano bugerwaho n'abanyabukorikori b'abahanga binyuze mugusiga irangi no gutunganya imiterere y'intokiKu gice cyoroshye cyo kuruhukaho ukuboko, koresha nezaimiterereikoreshwa hakoreshejwe uburyo bwa shimi cyangwa ibishushanyo bya laser, bisaba ko isukurwa mbere y'uko ikorwa neza-4-10.

Imbogamizi mu gushushanya imashini zo ku ruhande rw'inyuma zirimo ibintu byinshi.Ibimenyetso byo kurohamabishobora kugaragara hejuru y'imbavu nini niba igitutu cyo gupakira kidahagije.Imirongo y'amazicyangwaimirongo y'amabarabishobora kwangiza ubwiza bw'isura. Igice cyaubuziranenge bw'ibipimobigomba gushingira ku buremere bw'imodoka, aho itandukaniro ryemewe rikunze kugabanywa hagati y'ubuhanga bw'ukora ibikoresho n'uburyo icyuma gitunganya ibikoresho kigenzura ibipimo byo gushushanya.-8.

Ansix Tech yatsinze izi mbogamizi binyuze mukunoza ibikorwaBinyuze mu kunoza uburyoumuvuduko wo gutera, igitutu cyo gupakira, igihe cyo kugumya, n'ubushyuhe (gushonga no gushonga), injeniyeri basanga "ahantu heza ho gukora." Uku kunoza bigira ingaruka zitaziguye ku mikorere myiza no kugabanya ikiguzi: kugabanya n'isegonda rimwe muigihe cyo kuzengurukabishobora kugabanya amafaranga ibihumbi mirongo mu buri mwaka ku musaruro mwinshi-4Byongeye kandi, kugabanya ibiciro by'ibisigazwa binyuze mu nzira zihamye kandi zishobora gusubiramo ni ingenzi cyane ku nyungu.

Kugenzura Ireme: Kugenzura Ubwiza no Gutanga Impamyabushobozi

Ubwiza si intambwe yo kugenzura ahubwo ni ihame rikubiye muri buri cyiciro. Sisitemu ya Ansix Tech ijyanye naISO 9001:2015amahame ngenderwaho, hagatangira igenzura ryimbitse ry'icyuma na resin byinjira-5Mu gihe cyo gufatira ingero,Igenzura ry'Ingingo ya Mbere (FAI)bikorwa hakoreshejweImashini zo gupima (CMM)kugenzura ko buri gice cy'ingenzi ku gice cyakozwe kiri mu bipimo byagenwe-8.

Iyi gahunda yo kugenzura imiterere y'imodoka ni ingenzi cyane. Guteranya imodoka ntibikwiye; agakoresho ko ku ruhande kadahuye neza n'urugi cyangwa konsole ntibyemewe. Ansix Tech irasobanukiwe ko mu gushushanya pulasitiki,"amafaranga ari mu bushobozi bwo kwihanganirana"—Kugaragaza ubushobozi bwo kwihanganira ibintu mu buryo butari ngombwa bituma ikiguzi gigabanuka, mu gihe ubushobozi bwo kwihanganira ibintu mu buryo bw'ubwenge kandi bukwiriye burabugenzura-8.

Iyo byemejwe burundu, intego ihinduka ijya ku gutanga. Ibumba rya toni nyinshi rishyirwa ku murongo witonze.byashyizwe mu masanduku kandi bipakiyemu gitereko cy’imbaho ​​cyihariye gifite imiti yo gusukura kugira ngo hirindwe ingese mu gihe cyo kuyitwara. Ansix Tech ikunze gutangakugenzura gupakurura ibintun'inkunga yo gushyiraho kugira ngo ifumbire igere ku murongo w'abakiriya w'itangazamakuru mu mutekano kandi yiteguye gukorwa nta kibazo-9Ubu bwiyemeje bwo guhererekanya neza ibikorwa by'umushinga bugaragaza uko ikigo gitekereza ku mibereho y'umushinga.

Ibyemezo by'Ubwubatsi n'Agaciro mu by'Ubwubatsi

Kuri Ansix Tech, umushinga wo gukora ibumba ry’inyuguti zo ku ruhande rw’inyuma ni igihamya cy’imitekerereze yagutse.uburambe mu ngandaimufasha kwitega imbogamizi no gushyira mu bikorwa ibisubizo abakinnyi bashya bashobora kubura. Niba ari uguhitamo utandukanye gatourwego rw'ibikoreshoitanga kuzigama 10% by'amafaranga idahungabanya imikorere, ishushanya uburyoimiterere y'ibumbaibyo bigatuma igihe cyo kuzenguruka kirushaho kwihuta, cyangwa gushyira mu bikorwagahunda yo kubungabunga mbere yo kwirindabyongerera igihe cyo kubaho kw'ibimera, buri cyemezo gifatwa n'umukiriyaikiguzi cyose cyo gutungamu mutwe.

Ibisubizo ni igitekerezo gikomeye cy'agaciro:kwizerwa gukomeyebinyuze mu gushushanya neza no kugenzura neza ubuziranenge, hamwe nakugabanya cyane ikiguzi cy'ibicebyagezweho binyuze mu bumenyi bw'ibikoresho, kunoza imikorere, no kunoza imikorere. Mu nganda aho inyungu ziba nke kandi ibyo zitezwe ari byinshi, Ansix Tech ntabwo igaragara nk'umukora ibumba gusa, ahubwo ni nk'umufatanyabikorwa mu by'ingenzi mu bijyanye n'agaciro—ihindura ingorane zo gukoresha injection mo inyungu ku bakiriya bayo.

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'ibumba rya Armrest trim panel, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intego zawe, kandi tuguhe amadorari menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru wacu, ohereza ubutumwa kuri: stephen@ansixtech.com

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