Impeller y'umuyaga ushyushya umwuka igendanwa ya Midea

Impeller y'umuyaga ushyushya umwuka igendanwa ya Midea

 

Uburyo bwo gukora neza mu migendekere: Uburyo Ansix Ikoranabuhanga ritanga imbaraga ku isi hose mu ikoranabuhanga rigezweho ry’amashanyarazi

Mu isi ikomeye yo gukora ibikoresho by'ikoranabuhanga, aho imikorere myiza, ubwizerwe, n'igiciro bifungiranye mu buringanire buhoraho, igice cy'ingenzi gikunze kuzenguruka bucece inyuma: impeller y'umufana wa centrifugal. Ku bahanga mu nganda nka Midea, bakora miliyoni za conditioner zigendanwa zitanga ingufu zihoraho zo gukonjesha ku isi, imikorere y'iki gice kimwe cya pulasitiki ikoze mu buryo bumwe ntabwo ishobora kuganirwaho. Kugira ngo iki cyifuzo kigerweho bisaba umufatanyabikorwa mu nganda uhuza imyaka myinshi y'ubuhanga buhanitse n'umusaruro ugezweho kandi ugezweho. Ansix Tech, ifite umurage w'imyaka 28 kandi ikaba yaratangiye gukora mu nganda hirya no hino muri Aziya, yagaragaye nk'umufatanyabikorwa nk'uwo, amenya ubuhanga n'ubumenyi byo gukora ibi bice by'ingenzi.

 

Ubu bushakashatsi bwimbitse bugaragaza imikorere y’umushinga wa Ansix Tech ku byuma bikonjesha bya Midea, bigaragaza uburyo ikigo gikoresha ubumenyi buhanitse, ubuhanga bugezweho bwo kwigana ibintu, n’uburyo bunoze kugira ngo gitange agaciro gakomeye. Kuva ku gipimo cya mbere cy’ikoranabuhanga kugeza ku gicuruzwa cya nyuma gipakiye cyiteguye guteranywa, Ansix igaragaza ko ubuhanga nyakuri mu gukora ibintu buri mu kugenzura buri mikorone y’igikorwa.

 

Ishingiro ry'Ubuhanga n'Ingano

Ubushobozi bwa Ansix Tech bwo gukora umushinga nk'uyu bushingiye ku rufatiro rwayo rukomeye rw'inganda. Yashinzwe mu 1998, iyi sosiyete yakuze ihinduka inganda ifite ibibanza bine by'inganda mu Bushinwa na Vietnam. Uku gukwirakwira kw'uturere ntigutanga gusa ubushobozi bwo guhangana n'uruhererekane rw'ibikoresho gusa, ahubwo kunashyira Ansix hafi y'ibigo by'inganda by'ingenzi ku isi. Ibikoresho byabo, birimo metero kare zirenga 200.000 kandi bicungwa n'abakozi barenga 1.200, bifite ibikoresho bikomeye by'imashini 260 zo gushushanya. Imashini zigaragaza ubwitange bwabo mu gukora ubwiza: kuva kuri toni 30 kugeza kuri toni 2.800 kandi zifite amasosiyete akomeye yo mu Buyapani no mu Budage, nka Fanuc, Sumitomo, na Arburg (iyi ya nyuma yibanda ku gushushanya silicone rubber igezweho).

 

Iki gipimo kigengwa n'imitekerereze ihamye y'ubuziranenge, bigaragazwa n'ibyemezo birimo ISO 9001, IATF 16949 ku bijyanye n'imodoka. amahame, na ISO 13485 ku bikoresho by'ubuvuzi. Gukoresha ubwo buryo bunoze ku bice by'ibikoresho bikoreshwa n'abaguzi bishimangira filozofiya aho buri gice, hatitawe ku ikoreshwa ryacyo, gifatwa nk'ikintu gikomeye cyane.

 

Icyiciro cya 1: Inkomoko y'Ikoranabuhanga n'Ubuhanga mu by'Ibintu

Urugendo rw'imashini ishongesha ibyuma rutangira kera cyane mbere yuko pulasitiki ishongeshwa yuzura ibumba. Rutangirana n'uburyo bwo gushushanya buhuriweho bushingiye ku gukora neza (DFM).

 

1. Ifumbire igezweho Isesengura ry'Umuvuduko w'Imvura (DFM): Injeniyeri za Ansix zikoresha porogaramu igezweho yo kwigana kugira ngo zikore uburyo bwa digitale bwo gushushanya. Ku imashini ikoresha umufana ikoresha centrifugal, ifite imiterere y'inyuguti nto kandi ifite inkuta ntoya ifite ibyuma byinshi, imbogamizi ni ingenzi. Impinduka, ibimenyetso byo kuzenguruka, n'imihangayiko y'imbere bishobora kugira ingaruka zikomeye ku buringanire bw'imashini ikoresha amashanyarazi n'imikorere yayo mu kirere. Isesengura rya DFM ryerekana uburyo pulasitiki yatoranijwe izanyura mu ibumba, ikamenya ibibazo bishobora kuzura, imirongo yo gusudira (ahantu hato aho impande z'amazi zihurira), n'imitego y'umwuka. Abanjeniyeri bashobora kongera imiterere y'igishushanyo-mbonera mu buryo bukurikiranye—guhindura ubugari bw'urukuta, kongeramo cyangwa guhindura imbavu kugira ngo zishyigikire, no kugena ahantu heza ho gushyira amarembo—kugira ngo habeho kuzuza neza kandi gusubirwamo.

 

2. Guhitamo ibikoresho by’ingenzi: Guhitamo ibikoresho ni uburinganire bw’ingenzi mu mikorere, ikiguzi, no gutunganya neza. Ku byuma bikonjesha bya Midea, ibisabwa ni ibikomeye:

 

Ingufu nyinshi za mekanike n'ubukomezi: Ishobora kwihanganira umuvuduko mwinshi wo kuzenguruka (akenshi urenga 2,000 RPM) nta guhindagurika cyangwa gucika intege.

 

Gukomera mu buryo bwiza: Kugira ngo habeho imiterere myiza y'icyuma gishyushye kandi gitunganye mu bushyuhe butandukanye kuva ku gipimo cy'ubukonje kugeza ku gipimo cy'umwuka ushyushye.

 

Ubudahangarwa bw'ingufu: Kugira ngo hirindwe impinduka mu miterere y'icyuma mu gihe cy'ubuzima bwose bw'igicuruzwa.

 

Kudakoresha umuriro: Ni ngombwa cyane mu kubungabunga ibikoresho by'amashanyarazi.

 

Nubwo formula z’ibikoresho byihariye ari iz’umwihariko, amahitamo asanzwe mu nganda kuri izo porogaramu ni thermoplastics z’ubuhanga zikomejwe n’ibirahure. Uburyo busanzwe kandi bw’intangarugero ni PA66-GF30 (Polyamide 66 ifite Fibre y’ikirahure ya 30%). Iki gikoresho gitanga igipimo cy’imbaraga hagati y’uburemere, ubushyuhe bukabije, hamwe n’ubudahangarwa bukenewe ku bice by’ubuhanga. Fibre z’ikirahure zongerera ubukana kandi zikagabanya ingano y’ubushyuhe, bigatuma impeller ikora neza. Ubuhanga bwa Ansix ntibushingiye gusa ku guhitamo iki cyiciro ahubwo bushingiye ku gusobanukirwa imiterere yacyo nyayo—uburyo fibres zerekeza mu gihe cy’amazi, bigira ingaruka ku bushyuhe—no guhindura inzira kugira ngo zigenzurwe.

 

Icyiciro cya 2: Ishingiro ry'Ibikorwa - Ubuhanga mu by'Ubuhinzi bw'Ibumba

Iyi furo ni inkingi y'ingenzi mu gushushanya, igikoresho gikozwe neza cyane gishobora gushora imari ihagije. Ku gice kinini nka impeller ya Midea, imiterere yayo igena ubwiza, igihe cyo kuyizunguruka, ndetse n'igiciro cyayo.

 

Igishushanyo mbonera cy'ibihumyo n'uburyo bwo gukonjesha: Ibihumyo bifite ubuvumo bwinshi byakozwe mu byuma by'ikoranabuhanga kugira ngo bihangane n'ingendo nyinshi. Sisitemu y'ingenzi cyane ni uburyo bwo gukonjesha. Gukonjesha neza kandi kumwe ni ingenzi cyane kugira ngo habeho igihe gito cy'ingendo no gukumira guhindagurika. Imiyoboro inyuzwamo witonze inyuma y'ubuso bw'ubuvumo, cyane cyane hafi y'aho amazi aturuka n'ibyuma bito bya impeller, kugira ngo ubushyuhe bugere ku rugero rumwe. Sisitemu yo gukonjesha idahuje yatuma ibice bihindagurika uko bikonjesha ku gipimo gitandukanye.

 

Sisitemu yo Gutembera no Gufata: Sisitemu yo gutembera ishyushye ikoreshwa mu kubungabunga ibikoresho n'ingufu. Iyi sisitemu igumana pulasitiki ishongeshejwe mu miyoboro ijya kuri buri mwobo. Irembo—aho pulasitiki yinjira mu mwobo w'igice—ryakozwe neza cyane. Ku imashini itwara amazi, irembo ryo munsi y'amazi cyangwa irembo rinini riri hagati mu gice cy'aho amazi ahagarara akenshi rikoreshwa, kuko ryemerera kuzuza neza no gukuramo amazi mu buryo bwikora, bigatuma hatabaho ikimenyetso cy'ubuhamya kidahindura uburinganire cyangwa impumuro y'umwuka.

 

Sisitemu yo Gusohora: Gusohora igice nk'iki kigoye kandi cyoroshye nta kwangirika bisaba uburyo bwitondewe. Udupira two gusohora dushyirwa ahantu hakomeye nk'imbavu n'inyuma y'aho igice giherereye. Ku byuma bikurura cyangwa bigabanya cyane, ibitemeri cyangwa utumashini duto dushobora gushyirwa mu gishushanyo mbonera cy'ibumba kugira ngo birekure igice buhoro buhoro.

 

Icyiciro cya 3: Kwemeza no kunoza imikorere

Mbere yuko umusaruro utangira gukorwa ku bwinshi, ifumbire igomba kubanza kwemezwa.

 

1. Isuzuma rya T0 ry’icyitegererezo n’ibyerekeye ibumba: Ibishushanyo bya mbere byakuwe mu ibumba rishya (ingero za T0) bigenzurwa cyane. Ibipimo by’ingenzi bipimwa hakoreshejwe imashini zipima (CMMs) kugira ngo harebwe ko bihuye na moderi ya 3D CAD muri mikoroni. Imashini zipima kandi zipimwa kugira ngo harebwe ko zihuye kandi akenshi zikoreshwa ku gikoresho cyo gupima kugira ngo zipime ikirere gitembera, urusaku, n’ihindagurika ry’ikirere. Iki cyiciro kigaragaza uburyo bwose busabwa mu gupima ibintu (ubushyuhe, umuvuduko, umuvuduko wo gutera) cyangwa, gake cyane, kuvugurura ibintu bito.

 

2. Gutsinda Imbogamizi zo Gutera Inshinge: Imbogamizi z'ingenzi zihariye ku gushushanya impeller zirimo:

 

Warpage: Igabanywa no kunoza sisitemu yo gukonjesha no kunoza imiterere y'umuvuduko wo gupakira.

 

Ibimenyetso byo gusinzira: Bikumira gupakira neza mu bice binini no kunoza uburyo inkuta zigenda zisimburana.

 

Imirongo yo Gutunganya Fibre & Weld: Icungwa binyuze mu kugenzura neza umuvuduko w'ishyirwamo n'aho irembo riherereye kugira ngo imbaraga zijyane ku blade zose.

 

3. Kunoza Imikorere kugira ngo Ikore neza kandi Ikiguzi: Uburambe bw'imyaka 28 bwa Ansix burangira aha. Injeniyeri zikora kugira ngo zibone ahantu heza ho kongerera ubuziranenge agaciro n'igihe cyo gukora ingendo kikagabanuka. Ibi bisaba gutunganya neza:

 

Igihe cy'uruziga: Kugabanya igihe cyo gukonjesha binyuze mu kunoza ubushyuhe n'amazi bikonjesha nta gutera ikibazo.

 

Ingufu zikoreshwa: Gukoresha pompe zihindagurika za hydraulic na sisitemu zikoresha servo ku byuma byabo bigezweho (nk'imashini za Fanuc na Engel) kugira ngo bigabanye ikoreshwa ry'ingufu kugeza kuri 40-60% ugereranije n'imashini zishaje.

 

Umusaruro w'ibikoresho: Gukoresha ingamba zo kongera gusya ku bimera n'ibice (aho imiterere y'ubuziranenge ibyemerera) no kugabanya ubushyuhe kugira ngo bigabanye imyanda y'ibikoresho fatizo.

 

Icyiciro cya 4: Umusaruro mwinshi no kugenzura ubuziranenge kuva ku iherezo kugeza ku iherezo

Iyo inzira yemejwe, umusaruro mwinshi utangira kugenzurwa bikomeye.

 

Igenzura ry’Ubuziranenge mu Murimo (IPQC): Abakoresha bakora igenzura kenshi ku buremere, ingano z’ingenzi, n’uko bigaragara. Igenzura ry’Imikorere y’Ibarurishamibare (SPC) rikurikirana ingano z’ingenzi mu gihe nyacyo, rimenyesha abatekinisiye ko hari aho ibintu bihinduka mbere yuko rikora ibice bidasanzwe.

 

Igenzura ryuzuye: Uretse IPQC, ingero zitunguranye zikorerwa isuzuma rikomeye muri laboratwari y’ubuziranenge, harimo ibizamini by’igihe kirekire by’ibiciro no kugenzura imitungo y’ibikoresho. Icyemezo cya IATF 16949 cy’ikigo gitanga urwego rw’ubu buryo buhamye.

 

Gupakira no Gutanga byihuse: Impeller zarangiye zishyirwa mu buryo bwikora cyangwa mu maboko mu makarito yagenewe gukoreshwa, ashobora kongera gukoreshwa, bigatuma wirinde kugenda no kwangirika mu gihe cyo kuzitwara. Imiterere y’inganda nyinshi za Ansix mu Bushinwa na Vietnam itanga inyungu ikomeye mu bijyanye no gutwara ibintu mu buryo bwihuse ku mirongo ya Midea, bigabanya igihe cyo kuzitwara n’ikiguzi cy’ububiko ku mukiriya.

 

Gutanga Agaciro katagereranywa: Akarusho ka Ansix

Igipimo cy’ingenzi cy’iyi gahunda ihuriweho ni agaciro gafatika gahabwa umukiriya, Midea. Uburyo bwa Ansix Tech bugamije kandi bukagabanya ikiguzi cyose cyo gutunga impeller.

 

Kugabanya Ikiguzi binyuze mu Buhanga: Ubumenyi bwabo mu bya siyansi y’ibikoresho butuma bahitamo amanota meza kandi ahendutse yujuje ibisabwa byose mu mikorere nta gukabya mu buhanga. Gutunganya imikorere yabo bigabanya ubushobozi bwo gukora neza muri buri ruziga, bigagabanya ingufu n’ikiguzi cy’abakozi kuri buri gice. Gutunganya neza no gukora neza cyane bigabanya cyane igipimo cy’ibisigazwa by’ibikoresho n’ivugururwa ry’ibikoresho cyangwa kunanirwa gukora imirimo.

 

Kwizerwa binyuze mu bunararibonye: Mu myaka irenga makumyabiri n'uburambe bwinshi bwo gushushanya, Ansix yubatse "isomero" rikomeye ry'ibisubizo. Bateganya ibibazo mbere yuko bibaho, haba mu myitwarire y'ibikoresho, imiterere y'ibihumyo, cyangwa ingorane mu musaruro. Uku kwizerana birinda gahunda z'umusaruro w'abakiriya babo n'izina ry'ikirango cyabo.

 

Incamake y'Urugendo rwo Gukora Impeller

 

Umwanzuro: Gutegura ahazaza h'ihumure

Umushinga wa Ansix Tech wo gukora imashini zitwara amashanyarazi zikoresha icyuma gikonjesha cya Midea ni icyiciro cy’ingenzi mu nganda zigezweho kandi zikoresha agaciro. Urenze umusaruro w’igice gusa, ugaragaza ubufatanye bwimbitse aho guhanga udushya mu by’ubwubatsi bitanga imbaraga mu guhangana kw’umukiriya. Mu guhuza ubunararibonye bwabo bwinshi mu ikoranabuhanga rigezweho no kwibanda ku mikorere myiza ya sisitemu, Ansix ikora ibirenze gukora igice kimwe gusa—ituma habaho ihumure ryizewe kandi rihendutse rigera ku mazu abarirwa muri za miriyoni ku isi. Mu mihindagurikire y’inganda z’ibikoresho ku isi, abafatanyabikorwa nka Ansix Tech nibo batanga uburinganire, ubunyangamugayo, n’imbaraga bituma ibigo bikomeye ku isi bikomeza gutera imbere.

 

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye na impeller ya centrifugal fan ya Midea igendanwa, ushobora kutwandikira igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intego zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru w’ikigo cyacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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