Chiumbwa chemapfupa enyoka chepurasitiki chine nzira mbiri che endoscope

Nyoka yepurasitiki ine nzira mbiri bMould imwe chete ye endoscope

 

Kugona Kugadzikana: Sei Ansix Chigadzirwa cheTechnology cheSnake Bone Mold chine nzira mbiri chakanyatsogadzirwa chiri kupa simba kuchizvarwa chinotevera cheEndoscopes dzinoraswa

Shenzhen, China - Munyika iri kushanduka nekukurumidza ine vanhu vasinganyanyi kupindira zvakanyanya mushonga, endoscope chishandiso chakakosha. Kugona kwayo kufamba munzira dzakakombama dzemuviri wemunhu—kukombama kwakapfava kweura, muti webronchial wakaoma, nzira yepamusoro yeGI—inoenderana nechikamu chidiki, chakaoma chinozivikanwa se "bhonzo renyoka." Iyi skeleton inochinjika uye inobatanidza ndiyo moyo wekufamba kwe endoscope, zvichibvumira vanachiremba kutungamira muromo nemazvo.

 

Kwemakumi emakore, kugadzirwa kwezvinhu izvi zvakakosha kwaive kwakaoma, kazhinji kuchidhura, kazhinji kunosanganisira kugadzirwa kwesimbi. Asi nekuchinja kwepasi rose kwemusika wehutano hwepasi rose kuenda kuma endoscopes anoraswa—zvichikonzerwa nekushanda kwekubvisa njodzi dzekusvibiswa kwemarudzi akasiyana uye kugadzirisa mashandiro ezvipatara—kuda kwemapfupa enyoka epurasitiki ane nzira mbiri anoshanda zvakanyanya uye asingadhuri kwakawedzera zvakanyanya.

 

Kuzadzisa zvinodiwa izvi kunoda zvinopfuura kungogadzira majekiseni akajairwa. Zvinoda hunyanzvi hwekugadzira zvinhu zvine hungwaru, sainzi yezvinhu yepamusoro, uye hunyanzvi hwekugadzira hunobatanidza mhando uye kushanda zvakanaka munhanho imwe neimwe. Ansix Tech, mugadziri ane hunyanzvi ane makore anopfuura makumi maviri nemasere eruzivo mukugadzira nekugadzira mapurasitiki emhando mbiri emhando ye "snake bone molds" e "endoscopes".

 

Chinhu ichi chinoshamisa chinotarisa nzira yakazara yeAnsix Tech yekushandisa mold yemapfupa enyoka ane nzira mbiri—kubva pakutanga kwepurojekiti uye danho rekugadzira rakaomarara kusvika pakugadzirwa kwakawanda uye kutumirwa kwekupedzisira. Tinoongorora kuti maitiro ekambani akabatanidzwa sei kwete chete kugadzirisa matambudziko einjiniya emapfupa enyoka asiwo kupa vatengi vayo mukana wekukwikwidza kuburikidza nekudzikisa mitengo zvakanyanya, kugona kwakavimbiswa, uye mhando isingachinji.

 

Genesisi: Kutanga kweProjekiti uye Uzivi hweKukosha Kwakabatana

Rwendo rweAnsix Tech plastic snake bone mold runotanga nenzira mbiri harutangi neodha; runotanga nekubatana. Kusiyana nevagadziri vemazuva ano vanoshanda munzvimbo dzinochengeterwa zvinhu, Ansix Tech inotanga chirongwa chega chega nepfungwa dzeinjiniya dzekubatana. Kana chigadzirwa chekurapa cheOEM (Original Equipment Manufacturer) chikaunza dhizaini itsva ye endoscope patafura, timu yeAnsix Tech yevagadziri vanopfuura mazana maviri haingobvunzi purani chete. Vanobvunza kuti "sei" uye "sei".

 

“Chinangwa chedu ndechekunzwisisa mamiriro ekupedzisira emuchina uyu, zvinodiwa pakurapa kwawo, uye kumanikidzwa kwehupfumi hwemusika unoraswa,” anotsanangura kudaro mumwe mainjiniya mukuru wekambani iyi. Danho rekutanga iri rinosanganisira kuongorora kwakazara nzvimbo yechigadzirwa—ingava bronchoscope yepamusoro kana gastroscope ine simba guru—kuti tigadzirise zvinodiwa zvechigadzirwa ichi zvichienderana nezvinodiwa nemusika.

 

Maitiro aya akabatanidzwa, achitarisira cheni yese yekubatsira kubva papfungwa kusvika pakugadzira zvinhu pasi pedenga rimwe chete, anobvisa kusawirirana kunowanzo kuwanikwa pakati pevatengesi vezvinhu, vagadziri vemafuru, nevagadziri vekugadzira. Nekuona kuti sarudzo yega yega yaenderana kubva pazuva rekutanga, Ansix Tech inobvisa njodzi pachirongwa chose, ichiva nechokwadi chekuti pfupa renyoka rekupedzisira rine nzira mbiri haringogadzirwe chete asi rakagadziriswa kuti rishande zvakanaka uye rive nemari yese yekuva muridzi kubva pakutanga.

 

Chirongwa Chekuvaka: Dhizaini Yedhijitari uye DFM Mastery

Simbi isati yachekwa, pfupa renyoka rine nzira mbiri rinozvarwa munyika yedhijitari. Maitiro akaomarara epfupa renyoka—ane zvikamu zvakawanda zvinobatana, mahinji akanyatsogadzirwa, uye nzira diki dzewaya dzekufambisa netambo—zvinopa dambudziko guru pakuumba majekiseni.

 

Mainjiniya eAnsix Tech anoshandisa software yepamusoro yeDesign for Manufacturability (DFM) uye Mold Flow Analysis (MFA) kuti vaongorore micron yega yega yedhizaini. Chikamu ichi chekufanotaura chakakosha kune mold yepurasitiki yenyoka ine nzira mbiri:

 

Kufanotaura Kuyerera uye Kuzadza: Kufungidzira uku kunoratidza kuti polymer yakanyungudutswa ichayerera sei nepamadziro akatetepa zvakanyanya uye zvinhu zvakaoma zvemapfupa enyoka. Izvi zvinoratidza matambudziko angangoitika senge mitsetse yeweld munzvimbo dzakakosha dzekubatanidza kana misungo yemhepo inogona kukanganisa kusimba kwechikamu. Nekugadzirisa nzvimbo dzegedhi nemasisitimu ekumhanya nedhijitari, Ansix Tech inovimbisa kuzadzwa kwakaringana, kudzivirira nzvimbo dzisina simba uye kuona kuti simba rekutenderera rinogara riripo muchikamu chega chega.

 

Kuderedza Warpage: Kune chikamu chakareba, chakatetepa sepfupa renyoka, kutonhora kwakasiyana-siyana kunogona kutungamira ku warpage, zvichikanganisa kunyatso taura kwayo. Kuongorora kuyerera kwemould kunofanotaura maitiro ekutonhodza uye kuderera, zvichibvumira mainjiniya kugadzirisa ukobvu hwemadziro uye marongero enzira yekutonhodza kuti ave nechokwadi chekugadzikana kwakakwana.

 

Kugadzira uye Kusimbisa Virtual Prototyping: Iyi nzira yekusimbisa yedhijitari inobvumira kukurumidza kutevedzera magadzirirwo ekugadzira. Sezvakaratidzwa mumagwaro ekambani, kudyara mari uku kwekutanga mukuenzanisa kunodzivirira kugadzirisa mold kunodhura uye kunotora nguva, zvichiita kuti pave neavhareji inotungamira muindasitiri yekuedza mold kaviri chete isati yabvumidzwa.

 

Mwoyo Wekunyatsojeka: Kugadzira Mould, Engineering, uye Kugadzira

Kana purani yedhijitari iri purani yemugadziri wezvivako, chiumbwa ndicho injini chaiyo inovaka chokwadi. Kune pfupa renyoka repurasitiki rine nzira mbiri, chiumbwa chinofanira kunge chiri hunyanzvi hwekugadzira zvinhu zvidiki, chinokwanisa kugadzira mamiriyoni emaseketi ane kururama kwe micron-level.

 

1. Sarudzo Yezvinhu Zvekuumbwa Kwemazano

Kugara kwenguva refu kwechiumbwa chacho ndicho chinhu chikuru. Zvichienderana nehuwandu hwekugadzirwa kwacho uye kusimba kwepurasitiki, Ansix Tech inosarudza simbi dzemhando yepamusoro.

 

Pakugadzirwa kwesimbi yakawanda, simbi yeH13 inopisa inowanzo kuve yakajairika nekuda kwekusimba kwayo kwakanyanya uye kuramba kuneta kwekupisa.

 

Kune zvinhu zvinoda kupenya kusina dambudziko, kwakaita segirazi kuti zvive nechokwadi chekuti zvikamu zvinobuda zvakanaka uye kudzivirira chero zvikanganiso pamusoro, simbi dzisingapindi ngura dzakadai se420SS kana S136 dzinoshandiswa, zvichiita kuti pamusoro pegomba parambe pakanaka kwemazana ezviuru zvemasekeji.

 

2. Sisitimu Yokutonhodza: ​​Kutonhodza Kwakajairwa Kuti Kukurumidze uye Kuenzana

Kusvika 80% yenguva yekupinza majekiseni inguva yekutonhodza. Kutonhodza kusina kunaka kunoreva zvakananga kuti pave nemitengo yakakwira pachikamu chimwe nechimwe. Pfungwa dzekugadzira maforoma dzeAnsix Tech dzinoona sisitimu yekutonhodza senzira huru yekugadzira kukosha. Dzinoshandisa nzira dzekutonhodza dzakafanana, dzinowanzogadzirwa kuburikidza nekudhinda kwesimbi kwe3D, iyo inonamira zvakananga padanho chairo rechikamu chakaoma chepfupa renyoka.

 

Kusiyana nemigero yechinyakare yakaboorwa yakatwasuka, inobvisa kupisa kwakafanana uye nekukurumidza. Kune pfupa renyoka rine nzira mbiri, izvi zvinoshandura. Zvinodzivirira kupwanyika muchimiro chakareba, chakatetepa uye zvinogona kuderedza nguva yekutenderera ne20-30%, zvichiwedzera zvakananga kugona kwekugadzira pasina kuwedzera muchina mumwe chete mutsva.

 

3. Masisitimu eGating uye Runner

Gedhi—apo purasitiki yakanyungudutswa inopinda mugomba—rinofanira kuiswa zvakanaka kuti pasave nechinhu chakasara uye kudzivirira kukanganisa kubatana kwepfupa renyoka. Vachishandisa ruzivo kubva kuMold Flow Analysis, mainjiniya eAnsix Tech vanogadzira magedhi epiniti kana epasi pemvura. Kune maforoma ane makomba akawanda, masisitimu ehot runner anoshandiswa kubvisa marara emumhanyi akaoma, kuchengetedza polymer inodhura yekurapa uye kuona kuti gomba rega rega rinozadzwa zvakafanana kuti chikamu nechikamu chigare zvakanaka.

 

4. Dhizaini yeSisitimu yeKuburitsa Matumbu

Kuburitsa pfupa renyoka rakapfava uye rinochinjika pasina kukanganisa kunoda sisitimu yakagadzirwa zvakanaka. Ansix Tech inogadzira nzira dzekuburitsa pfupa rine mapini, maoko, kana mapeni akagadzirwa zvakanaka panzvimbo dzisina kuomarara. Makona akakura ekudhonza (anowanzova madhigirii 1-2) anobatanidzwa muchikamu cheDFM kuitira kuti chikamu chibude nesimba rakaderera uye rinowirirana nguva dzese.

 

5. Symphony Yokugadzira

Kugadzira chakuvhuvhu chakadaro kunoda kunyatsorongeka. Ansix Tech inoshandisa nzira dzakasiyana dzekugadzira zvinhu zvemhando yepamusoro:

 

Kugadzira CNC Machine Yekukurumidza: Yekugadzira ma geometries epakati nepaburi.

 

Kugadzira Michina Yemagetsi Inoburitsa Zvinhu Zvakanyanya Kunaka (EDM): Yekugadzira zvinhu zvakapfava zvakanyanya, makona emukati akapinza, uye zvinhu zvakaoma zvemuchina wekubata pfupa renyoka.

 

Kucheka Waya Zvishoma Nezvishoma: Kuti uwane kushivirira kwakasimba se ±0.002mm kune zvinhu zvakakosha zvakaita se pivot points uye fittings.

 

Kupukuta Kwakanyatsonaka: Nyanzvi dzine hunyanzvi dzinopukuta nzvimbo dzakakosha nemaoko kusvika dzanyatsogadzirwa (SPI A1 standard), dzichiona kuti zvikamu zvacho hazvipindi zvakanaka uye dzichidzivirira nzvimbo dzinogona kunamira mabhakitiriya.

 

Hwaro hweKushanda: Kusarudzwa kweZvinhu Zvisina Kugadzirwa zveZvikamu zveMapfupa eNyoka

Kushanda kwemapfupa ekupedzisira enyoka ane nzira mbiri kunoenderana nepolymer yaakagadzirwa nayo. Chigadzirwa chacho chinofanira kuenzana nekuchinjika, kuramba kuneta, simba, kuenderana kwezvinhu, uye mutengo. Hunyanzvi hwesainzi yezvinhu hwakadzama hweAnsix Tech hunotungamira vatengi kusarudzo yakanakisisa.

Chinokosha ndechekuti, Ansix Tech inoshanda pakugadzira zvinhu, ichiongorora nzira dzakadai semisanganiswa inogayiwa zvakare yakatenderwa kana makemikari ane zvicherwa anogona kuderedza mitengo yezvinhu ne5-15% pasina kukanganisa hunhu hwekushanda hunodiwa.

 

Kugona Maitiro: Kusimbisa, Kugadzira Jekiseni, uye Kugadzirisa

Kana mold yacho yakanyatsogadzirwa mumuchina wekugadzira majekiseni emagetsi chete wakagadzirirwa mapolymer emhando yepamusoro, chinangwa chinoshanduka kuita hunyanzvi hwekugadzira.

 

Kusimbisa uye Kukunda Matambudziko Ekuumba

Danho rekutanga rekusimbisa mold ndipo panosangana fungidziro dzepaindaneti. Nzira yesainzi yekuumba yeAnsix Tech inoshandisa data kubva kumasensa ekumanikidza ari mumold cavity uye maprobes ekupisa kuti igadzire "process window" yakasimba uye inodzokororwa.

Matambudziko chaiwo emapfupa enyoka ane nzira mbiri anosanganisira:

 

Kuumba Madziro Matete: Kuzadza zvikamu zvakatetepa zvemapfupa enyoka kunoda kumhanya kwakanyanya uye kudzora kumanikidzwa kwakarurama kudzivirira kupfura mapfuti mapfupi.

 

Kugadzirisa Zviyero Zvikuru: Chiyero chekureba kusvika pakukora kwepfupa renyoka chinoita kuti rikwanise kukanganiswa. Kutonhodza kwakafanana uye kuzadza kwakaenzana kwakagadzirwa muchiumbwa kwakakosha pano.

 

Kuchengetedza Kuenderana Kwezvinhu Zviri Mukati: Kudzora kwakasimba tembiricha dzekugadzirisa uye kushandiswa kwezvikamu zvakatsaurwa, zvakachena zve screw-and-barrel zvinodzivirira kuora kwezvinhu uye kusvibiswa, zvichiita kuti chikamu chekupedzisira chisvike pachiyero che ISO 10993.

 

Kugadzirisa Maitiro: Kushanda Nesimba Uye Kudzora Mutengo

Kuzvipira kweAnsix Tech mukuderedza mari yevatengi kunoitika kuburikidza nekugadzirisa maitiro nguva dzose:

 

Kuderedzwa Kwenguva Yekutenderera: Sekondi yega yega inochengetwa mudenderedzwa inowedzerwa mumamiriyoni ezvikamu. Kutonhodza kwakagadziriswa, kubata zvikamu zverobhoti nekukurumidza, uye mapurofayi ejekiseni akagadziridzwa zvakanaka ndizvo zvinonyanya kukosha.

 

Kubvisa Zvisina Kugadzirwa: Kutarisa kwenguva chaiyo uchishandisa Statistical Process Control (SPC) uye otomatiki masosi ekuona anoona kutsauka nekukasika. Maitiro aya anogona kuderedza mwero wezvikanganiso kubva paavhareji yeindasitiri ye3% kusvika pakaderera se0.5%, zvichideredza zvakanyanya mari yekurasa marara nekugadzirisa patsva.

 

Kushanda Nesimba: Kushandiswa kwemichina yekuumba majekiseni emagetsi ekushandisa servo-electric kunopa kudzora kwakaringana ukuwo kuchideredza kushandiswa kwesimba kusvika ku60% zvichienzaniswa nemichina yehydraulic, zvichideredza mari yekushandisa uye carbon footprint.

 

Kuve nechokwadi chekuti zvinhu hazvina kuipa uye kuti zvinopa vimbiso yekuti zvichafambiswa sei

Muchikamu chemidziyo yekurapa, mhando haiongororwi; inosanganisirwa mukuita kwayo. Sisitimu yeAnsix Tech's ISO 13485:2016 yakasimbiswa yekutarisira mhando inoita kuti kuteverwa kwakazara uye kudzorwa kuonekwe.

 

Kuongorora Nyaya Yekutanga (FAI): Uchishandisa michina yekuyera yakarongeka (CMM), zvikamu zvekutanga zvechishandiso zvinoongororwa zvakasimba kuti zvive nechokwadi chekuti zvinosangana nezvinodiwa zvese.

 

Kuongorora Kwekupedzisira uye Kuitwa Kwebasa: Mukugadzirwa kwese, Statistical Process Control (SPC) charting uye automated optical inspection zvinosimbisa kuti pfupa rega rega renyoka rine nzira mbiri rinosangana nezvinodiwa.

 

Kunyatsoteverwa: Resin yese yemhando yekurapa inonyorwa kubva parisiti kusvika pakugadzirwa, zvichigadzira Rekodhi Yenhoroondo Yemudziyo yakazara, chinodiwa chisingachinjiki chekutevedzera FDA.

 

Sisitimu iyi yakasimba yemhando yepamusoro, pamwe chete nemisimboti yekugadzira isina kusimba uye mhinduro dzekurongedza dzinozvigadzira dzoga, inobvumira Ansix Tech kuvimbisa kutumirwa kwayo nenguva. Iine zvigadzirwa zvina muChina neVietnam pamwe nemichina inopinza injection molding inodarika 260, kambani iyi ine kugona kukuru kwekusangana nemahwindo ekugadzira akasimba pamusika.

 

Kukosha Kwepfungwa: Mari Yekugadzira, Kuvaka Kuvimbika Mu

Kune vatengi, chiyero chikuru chemutengo wezvikamu zvemhando yepamusoro zvinounzwa nenguva. Magadzirirwo akabatanidzwa eAnsix Tech anochengetedza mari muzvikamu zvitatu zvakakosha:

 

Kugadzirisa Mutengo Wezvinhu: Nekuita ongororo yekushanda kwese uye kudzivirira kutsanangura zvakanyanya, mainjiniya vanogona kusarudza giredhi rezvinhu rinodhura uye rinosangana nezvinodiwa zvese zvinoshanda. Kugadzira kwakarongeka kunogona zvakare kugadzirisa zvinhu kuti zvienderane nezvinodiwa chaizvo, zvichiita kuti chiyero chemutengo/kushanda chiwedzere.

 

Kubudirira Kwekushanda Nesimba: Kutonhodza kwakagadzikana uye nguva dzekugadzirisa dzakagadziriswa, zvichideredza zvakananga mutengo payuniti. Michina isingashandise simba zvakanyanya inoderedzawo mari yekushandisa.

 

Kuwedzera Goho uye Hunhu: Musanganiswa weDFM yekufungidzira, robust process engineering, uye SPC zvinoita kuti goho rekutanga ripfuure 99%, zvichibvisa mari yakawanda inokonzerwa nekucheka, kugadzirisa patsva, uye nguva yekushanda kwekugadzira.

 

Mhedziso: Kudyidzana Kwakarongeka Kweramangwana Rekugadzira Zvishandiso Zvekurapa

Kuchinja kwepasi rose kuenda kuma endoscopes anoraswa hakusi kungoitika kwechinguvana; asi kuchinja kusingaperi mukupa hutano. Kune OEMs vari kugadzira chizvarwa chinotevera chezvishandiso izvi zvinoponesa hupenyu, kutarisana nematambudziko ekuumba zvikamu nemazvo idambudziko rekugadzirisa kana kuputsa.

 

Ansix Tech, ine nhaka yayo yemakore makumi maviri nemasere, inogadzirwa nemidziyo inodarika zviuru makumi matatu, uye nzira yayo yakabatana zvikuru, inotungamirirwa nedata, inopa zvinopfuura kungoita mhando kana kugadzira. Inopa kudyidzana kwakagadzirirwa kukosha. Nekuziva zvese zvemhando yepurasitiki ine mapfupa enyoka—kubva pakutanga kwepurojekiti yekutanga uye kusarudzwa kwezvinhu kusvika pakuoma kwekutonhodza kwakabatana uye kuvimbiswa kwemhando yepamusoro—Ansix Tech inoshandura matambudziko akaoma einjiniya kuita chokwadi chinokwanisika, chakavimbika, uye chakagadzirira musika.

 

Muindasitiri umo kunyatsoshanda, mutengo, uye kumhanya zvinosangana, Ansix Tech iri kugadzira mukana wekukwikwidzana kune vanogadzira zvishandiso zvekurapa pasi rese.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nekugadzirwa kwemapfupa emhando mbiri epurasitiki enyoka, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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