Chubhu ye gauze ine mambure 290
Chubhu ye gauze ine mambure 290
Ansix Kubhejera Kwakanyatsonaka kweTekinoroji: Kugadzira Injection Yakakwira Kuri Kuchinja Sei Musika we290 Mesh Gauze Tube
Mutsetse: Kune zvikamu zvemidziyo yekurapa uye yekusefa mumaindasitiri, chubhu ye 290-mesh gauze chinhu chakakosha, chine basa guru. Ichida 290 threads pa inch, inomiririra kukwirira kwekusefa uye kutonga kwemvura, uko zvikanganiso zvidiki-diki zvakafanana nekukundikana kwechigadzirwa. Muindasitiri iri kurwisana netrifecta inodhura yekugadzira zvinhu zvakaoma, marara ezvinhu, uye kudzora mhando kwakasimba, imwe kambani iri kunyora patsva bhuku remitemo. Ansix Tech, kuburikidza nepurojekiti itsva yekugadzira injection molding, haina kungoziva chete hunyanzvi hwekugadzira zvinhu izvi zvakaoma asi yakaita izvi ichideredza mitengo yezvikamu zvevatengi ne18-25%. Iyi inyaya yekuti sainzi yezvinhu, kufananidza kwekufanotaura, uye kugadzirisa maitiro kusingaperi kuri kusangana sei kuti zvipe kuvimbika uye kukosha kusati kwamboitika.
Chinodiwa Chakakosha: Sei 290 Mesh?
Tsanangudzo ye290-mesh (inenge 290 openings pa inch imwe neimwe) iri pakati pekushanda kwakanyanya uye kuoma kwekugadzira. Pakushandiswa mukusefa kwakakosha, kutamiswa kwemvura kwakasarudzika, uye nhungamiro dzemachira epamusoro, gauze inofanira kunge yakafanana zvakakwana, yakagadzikana, uye yakabatanidzwa zvakakwana nemagumo ayo epolymer anotsigira kana maoko. Chero warp, weld line isina simba, kana kushushikana kwakasara kubva mukuita kwekugadzira zvinogona kukanganisa kuvimbika kwese kuunganidza. Nzira dzechinyakare dzekugadzira dzinowanzo sanganisira kubatanidza nemaoko uye kunamira, zvichiunza kusiyana uye nzvimbo dzinogona kukundikana.
Ansix Tech yakaona musiyano uyu wemusika: kudiwa kwechinhu chimwe chete, chinogona kugadzirwa nehukuru hwakawanda apo polymer fitting uye interface ye 290-mesh gauze chimwe chete. Standard yechigadzirwa hachikanganwiri. Hazvidi zvikanganiso zvekuona, kugadzikana kwakakwana kwekubatanidza, uye simba rekubatanidza ne mesh rinopfuura simba rekudhonza re mesh pachayo. Kukundikana mumunda hakusi sarudzo, zvichiita kuti prototype uye validation phase zvive zvakakosha paprojekiti yese.
Chikamu cheBhuku: Kugadzira Dhijitari uye DFM
Chikwata cheinjiniya cheAnsix Tech chisati chachekwa negiramu imwe chete yesimbi, chaigara munyika yepamhepo. Mould Yepamusoro Kuongorora Kuyerera Kwemvura (MFA), kunyanya zvishandiso zvakafanana neMoldex3D Flow, vakaita chidzidzo chakakwana cheDesign for Manufacturability (DFM). Zvinangwa zvikuru zvaive pachena: kufanotaura nekubvisa zvikanganiso zvinogona kuitika muchimiro chechikamu.
Chikwata ichi chakatevedzera kuyerera kwepurasitiki yakanyungudutswa ichipinda mugomba, vachiona nzvimbo dzingangove nematambudziko:
Mitsetse Yekunamira: Apo mativi epurasitiki akanyungudutswa anosangana akakomberedza mapini epakati kana nzvimbo dzekuisa mesh, zvichigadzira kusasimba kwechimiro. Software yeMFA yakashandiswa kumisa mageti patsva uye kugadzirisa nzira dzekuyerera kuti migwagwa iyi ifambe kuenda kunzvimbo dzisina kukosha.
Misungo Yemhepo: Homwe dzemhepo yakavharirwa dzinogona kukonzera mavanga "ekupisa" kana kupfura mapfuti mapfupi. Nzvimbo dzekubuditsa mhepo dzakagadziriswa mumhando yedhijitari.
Zviratidzo zveSink & Warpage: Zvinokonzerwa nekutonhora kusina kuenzana uye kuderera kwezvinhu. Masimulation akaongorora kushanda kwenzira yekutonhodza uye akafanotaura kuderera kwehuwandu kuti agadzirise. Dhizaini yeFomu .
Chikamu ichi chekugadzira zvinhu zvedhijitari, chakashandisa nzira yekuvandudza zvinhu nenzira dzakasiyana-siyana ichienzanisa mhando, mutengo, uye kushanda zvakanaka, chakabvumira Ansix kugadzirisa dhizaini yechinhu ichi nguva nenguva pasina muripo chaiwo. Muenzaniso wedhijitari wakasimbiswa wakazova sosi imwe chete yechokwadi yekugadzira.
Nheyo: Zvinhu Zvakarongeka uye Kusarudzwa Kwezvinhu Zvine Huru
Kubudirira kweprojekiti iyi kwakavakirwa pasarudzo mbiri dzekutanga: purasitiki yechikamu chacho uye simbi yeforoma.
- Kusarudzwa kwePolymer: Kushanda Pamutengo Wakakodzera
Mushure mekuedza vanhu vakawanda, Ansix yakasarudza musanganiswa wePVC une polymerization-degree, wakagadziriswa impact-modified wezvishandiso zvakawanda, uye polycarbonate yakazadzwa negirazi yemhando dzakasiyana dzekupisa kwakanyanya. Sarudzo yacho yaive yakanaka:
Musanganiswa wePVC waive wakasimba kwazvo pakudzivirira makemikari, waive wakasununguka kudzivirira kutsemuka kwemesh, uye chakakosha ndechekuti, waive wakaderera pakupisa kwekugadzira uye mutengo wezvinhu. Kugadzirwa kwawo, kwakafuridzirwa nehunyanzvi hwepamusoro hwemapayipi, kwakaita kuti pave nekuenzana kwakakodzera kwekuomarara uye kuchinjika.
Hunhu Hukuru: Kukwanisa kuyerera zvakanyanya pamadziro matete, kugadzikana kwakanaka kwazvo, uye kubatana kwakanaka nepolyester mesh monofilaments, izvo pachazvo zvakagadzirwa kuti zvive nesimba uye zvisanyanya kukweshana.
- Simbi Yekuumbwa: Kuisa Mari Mukufambisa Kwekupisa uye Kugara Nguva Yakareba
Achiramba simbi yeP20 yakajairika, Ansix akasarudza simbi yesimbi ine hupfu inopfuta zvakanyanya (yakafanana neyaBöhler W620). Sarudzo iyi yepamusoro yaive mari yakaverengerwa ine ROI yakananga.
Nei Zvichikosha: Kutonhodza kunotora 50-70% yenguva yekuumbwa kwesimbi. Chiumbwa chine thermal conductivity yakapetwa kaviri chinobvisa kupisa kubva mupurasitiki nekukurumidza.
Mubairo: Sezvinoratidzwa nezvidzidzo zvekufananidzira, izvi zvinogona kuderedza nguva yekutenderera ne5-25%, zvichireva zvakananga kuti pave nekugadzirwa kwakawanda paawa. Uyezve, kutonhora kwakafanana kunoderedza zvakanyanya kukanganiswa kwezvikamu, zvichiwedzera kunaka uye goho.
Tafura 1: Chikonzero chekusarudza zvinhu
Kuitwa Kwakarurama: Kuvaka uye Kugadzirisa Mould
Kugadzira chiumbwa chechubhu ine mambure 290 kwaive basa guru rekugadzira nemazvo. Masisitimu makuru akagadzirwa zvichienderana nezvinodiwa:
Sisitimu Yokutonhodza: Nzira dzekutonhodza dzakagadzirwa nenzira dzakagadzirwa nenzira yekuwedzera munzvimbo dzakakosha, dzinotevera chimiro chakaoma chechikamu chacho. Izvi zvinoita kuti pave nekubviswa kwekupisa kwakafanana, izvo zvakakosha kudzivirira kudonha kwepombi mumativi echubhu ane madziro matete.
Sisitimu yeRunner & Gate: Sisitimu yerunner inodziya ine mageti eneedle-valve yakaitwa. Izvi zvinobvisa marara ezvinhu kubva kumarunner anodziya uye zvinobvumira kudzora kwakaringana uye kwakatevedzana kwekuisa purasitiki, zvichiwedzera kugadzirisa mapatani ekuzadza uye kuderedza kushushikana.
Sisitimu Yokuburitsa Maburi: Ma "micro-sleeve ejectors" nema "air valves" akanyatsorongeka zvinoita kuti chikamu chakapfava, chepamusoro-soro, chibude kubva muchiumbwa chisina kukanganiswa kana kudhonzwa.
Dambudziko guru mukugadzira mold raive rekuwana kupenya kwakanaka pamusoro pemapini epakati anoumba dhayamita yemukati mechubhu. Chero kusakwana kudiki kwaizoendeswa kuchikamu, zvichikonzera kukweshana panguva yekuisa mesh. Izvi zvaida matekiniki epamusoro ekupukuta uye kusimbiswa mukati mekuita uchishandisa machena-light scanners.
Kugona Maitiro Ekuita: Kugadzirisa uye Kuvimbisa Hunhu
Nekuiswa kweforoma, chinangwa chakachinja kuenda pakugadzirisa mashandiro—uko ruzivo rwaAnsix rwakashandura zvakananga mukuchengetedza mari kwevatengi.
- Kugadzirisa Maitiro Ekushanda Nekubudirira & Mutengo
Chikwata chakashandisa nzira yesainzi yekuumba, vachitora maparamita akakosha sezvinhu zvinofanirwa kugadziriswa.
Kugadzirisa Kutonhodza: Nekuona kuti mvura inoyerera zvine simba mumigero yekutonhodza (inotariswa ne inline flowmeters) uye kuchengetedza tembiricha yemvura iri pamusoro pedova, vakavandudza mashandiro ekutamisa kupisa. Danho iri riri nyore, rinowanzo furatirwa, ndiro chinhu chikuru chekuderedza nguva yekufamba kwemhepo.
Kuderedza Simba & Zvinhu: Kuburikidza neMFA-guided parameter setting, vakaderedza kumanikidzwa kwepakeji nenguva pasina kukanganisa huwandu hwezvikamu. Izvi zvakaderedza zvinodiwa zve clamp tonnage (kuchengetedza simba) uye zvakaderedza kuwanda kwezvinhu. Kushandiswa kwe optimized purging compound pakati pekufamba kwakaderedza nguva yekushanda uye marara ezvinhu panguva yekuchinja kwemavara kana zvinhu.
Kuwedzerwa Kwenguva Yekushanda: Kushandisa sisitimu yekuchinja-chinja kwemould (QMC) uye hurongwa hwekugadzirisa hwemafungiro emould kwakaita kuti huwandu hwemashandisirwo emuchina hurambe huri pamusoro pe90%.
- Kudzora Hunhu Kusingaperi
Hunhu hahuongororwi mukati; hunoenderana nemaitiro acho. Sisitimu yaAnsix inoratidza zviyero zvakasimba zvakaita seISO 9001:2015.
Kutarisa mukati mekuita: Masensa anoteedzera kuenderana kwekumanikidzwa kwemukati megomba, tembiricha, uye nguva yekuzadza.
Kudzora Maitiro Ekuverenga Nhamba (SPC): Zviyero zvakakosha zvechikamu chimwe nechimwe che50 zvinoyerwa otomatiki kuburikidza nemasisitimu ekuona. Ruzivo urwu runodzokera mukuita, zvichibvumira kugadziriswa kudiki kusati kwakanganiswa kushivirira.
Kusimbiswa Kwekupedzisira: Bvunzo yekudonhedza mvura yakakwana uye bvunzo yekudhonza mesh zvinoitwa pasampuli kubva mubhechi rega rega, zvichiita kuti chigadzirwa chisvike padanho rekugadzira risingakanganise kukundikana.
Kubatsira kweAnsix: Kupa Kuvimbika uye Kukosha
Mugumo weiyi nzira yakabatana ipfungwa yekukosha inonyatsoonekwa mumusika unofunga nezvemutengo. Ruzivo rweAnsix Tech muindasitiri inovabvumira kuona mutengo wese wekuva muridzi, kwete mutengo wechikamu chimwe chete.
Maitiro eAnsix ekuderedza Mutengo weChikamu:
Nzira Yezvinhu: Kusarudza zvinhu zvinoshanda nemazvo, kwete zvinodhura zvakanyanya chete, kunoderedza mutengo wezvinhu zvakananga.
Kushanda Nesimba Kwemaitirwo Ebasa: Kuderedzwa kwe22% munguva yekufamba (kwakawanikwa kuburikidza nesimbi yepamusoro yesimbi uye kugadzirisa kutonhora) zvinoreva kuti zvikamu zvakawanda pazuva kubva pamidziyo mikuru yakafanana, zvichideredza mitengo.
Kuderedza Goho & Zvimedu: Kukanganisa kuri pedyo ne zero kubva kuDFM inofungidzira uye kugadziriswa kwakadzorwa kunobvisa marara muzvinhu zvakagadzirwa, basa, uye nguva yemuchina.
Kuvimbika Kwemuchina Wekugovera: Maitiro akasimba uye akasimbiswa anoreva kutumirwa kwezvikamu zvakabvumidzwa nenguva, zvichibvisa kumira kwemagetsi ekugadzira kune vatengi.
Kurongedza kwekupedzisira uye maitiro ekukurumidza ekutumira zvinopedzisa vimbiso yacho. Zvikamu zvinocheneswa munzvimbo inodzorwa, zvinoiswa mumatireyi asingachinji, anokwana kuti zvisakuvadze kutakurwa, uye zvinotumirwa nemishumo yakazara yekuongorora yekutanga uye zvitupa zvezvinhu. Tambo yedhijitari kubva pakugadzirwa kwekutanga kusvika kune label yekutumira inoita kuti nguva yekutungamira iwedzere nekukurumidza ne40% kupfuura zviyero zveindasitiri zvechikamu ichi chedambudziko.
Mhedziso: Mwero Mutsva weKuumba Nemazvo
Chirongwa cheAnsix Tech che290-mesh gauze tube chinopfuura kubudirira mukugadzira; ipurani yeramangwana rekugadzira zvinhu nemazvo. Zvinoratidza kuti kuburikidza nekubatanidzwa kwakangwara kwekugadzira zvinhu zvinotungamirirwa nesimulation, sainzi yezvinhu zvine hunyanzvi, uye kugadzirisa data zvakagadziriswa, zvinokwanisika kuwana triangle isingabviri: mhando yepamusoro, kutumirwa nekukurumidza, uye mutengo wakaderera zvakanyanya. Munguva iyo chikamu chimwe nechimwe chinofanira kutsanangura kukosha kwacho, Ansix yakaratidza kuti kugadzira zvinhu zvepamusoro hakusi kungogadzira zvinhu chete - ndeye kukosha kweinjiniya, micron imwe chete chaiyo panguva.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita nechubhu ye290 mesh gauze, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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