Chinobatanidza chemuchina weanesthesia nenzira mbiri chakagadzirwa nezvinhu zvePPSU
Chinobatanidza chemuchina weanesthesia nenzira mbiri chakagadzirwa nezvinhu zvePPSU
Ansix Tekinoroji Inotsanangura Patsva Kugadzirwa Kwemidziyo Yekurapa neIntegrated PPSU Connector Solution
*Mutungamiriri weindasitiri ane makore makumi maviri nemasere anoratidza kuti kubatanidzwa kwe vertical uye precision engineering zvinoderedza sei mitengo kusvika ku30% uku zvichikwira zvakanyanya mukurapa. mitemo*
Munyika ine matambudziko makuru ekugadzira michina yekurapa, uko kukundikana kusiri sarudzo, chinobatanidza chiri mumuchina weanesthesia chinotakura mutoro mukuru. Chinofanira kugadzira chisimbiso chakakwana, chisingadonhedze mvura, chinotsungirira kuuraya makemikari kakawanda, chinotsungirira kushushikana kwemuchina, uye chinoshanda zvakanaka kwemakore - zvese izvi zvichiri kushanda zvakanaka pakugadzira. Kwemakumi emakore, vagadziri vanga vachinetsekana nekuchinjana pakati pezvinodiwa izvi. Nhasi, Ansix Tech, ichishandisa ruzivo rwemakore anopfuura makumi maviri nemasere rwekugadzira majekiseni, iri kutsanangura patsva mamiriro aya. Kuburikidza nemhinduro yayo yakabatana, imwe chete yemuchina weanesthesia, inosanganisa nzira mbiri yakagadzirwa nePolyphenylsulfone (PPSU), kambani iri kuratidza kuti hunyanzvi hwakadzama musainzi yezvinhu, injiniya yemould, uye kugadzira kwakangwara kunogona kusimudzira mhando panguva imwe chete, kuvimbisa kuwanikwa, uye kuderedza zvakanyanya mutengo weOEMs.
- Chinhu Chinokosha: Nei PPSU iri Gold Standard
Kusarudzwa kwePPSU panzira dzemvura dzinoshandiswa pakurapa kwakakosha hakusi tsaona. Senzira yethermoplastic inoshanda zvakanyanya mumhuri yepolysulfone, PPSU ine musanganiswa wakasiyana wezvinhu zvakakosha pakushandisa michina inotsigira hupenyu.
Kutsungirira Kunopisa Nemakemikari Kwakanaka: PPSU inochengetedza chimiro chayo chemukati mekupisa kubva pa -100°C kusvika +180°C, zvichiita kuti ive yakakodzera kushandiswa nemhepo inodziya yoga uye dzimwe nzira dzekudzivirira hutachiona dzinoshandiswa zvakanyanya munzvimbo dzehutano. Kusagona kwayo kushandisa makemikari kunoita kuti ishande zvakanaka nemishonga yakasiyana-siyana yekuchenesa uye yekunyaradza marwadzo pasina njodzi yekutyorwa kwesimba rezvakatipoteredza.
Kugadzikana kweHydrolytic uye Kuenderana neBiocompatibility: Kusiyana nemamwe mapolymer, PPSU haiori kana ikasangana nehunyoro nekufamba kwenguva. Kugadzikana kwehydrolytic uku kwakakosha kune chikamu chicharamba chichishanda nehunyoro hwekufema. Uyezve, kuumbwa kwayo kusina BPA uye kuenderana kwayo kwakaratidzwa kunosangana nezvinodiwa zvepasi rose zvekushandisa mumidziyo yekurapa, kusanganisira ISO 10993 neUSP Class VI nhungamiro.
Hunhu Hwekugadzira: Kubva pakuona kwekugadzirisa, PPSU ipolymer isina chimiro ine tembiricha yakanyanya kunyunguduka (inenge 327°C) uye mwero wakaderera wekupwanya kwemould we0.6-0.8%. Kunyange zvazvo zvinhu izvi zvichipa kugadzikana kwakanaka muchikamu chekupedzisira, zvinopa matambudziko makuru panguva ino.Kuumba G, kusanganisira kunyunguduka kwakanyanya uye kudiwa kwakanyanya kwekutarisira kupisa kwakanyatsojeka.
- Kubatsira kweAnsix Tech: Hurongwa Hwakabatana hweEcosystem kubva kuCAD kusvika pakutumira
Pfungwa huru yeAnsix Tech inoramba nzira yakakamurwa yekugadzira, kushandisa maturusi, uye kugadzira kunze kwenyika. Pane kudaro, inoshandisa ecosystem yakabatana, yakabatana. Kudzora uku pamusoro peketani yese yemutengo - kubva pakutanga kwepfungwa uye kusarudzwa kwezvinhu kusvika pakushandisa maturusi nemazvo, kugadzira zvakawanda, uye chitupa - ndiyo hwaro hwekukwanisa kwayo kubvisa mari yakawanda uku ichivimbisa kuvimbika.
Tafura 1: Kufamba-famba kweAnsix Tech's End-to-End kwePPSU Medical Components
- Mutengo weKugadzira: Nzira yeKugadzirisa Zvinhu Zvakasiyana-siyana
Maitiro eAnsix Tech ekuderedza mutengo wese wekuva muridzi wekambani kune vatengi akarongeka, achinanga kune wese munhu ari mukugadzira.
3.1 Uchenjeri hwezvinhu uye Kugadzirisa
Kuderedzwa kwemutengo kunotanga padanho remamorekuru. Kunyange zvazvo PPSU iri resin yepamusoro-soro, hunyanzvi hwaAnsix hunobvumira kugadziriswa kwakangwara. Kuburikidza nekuongorora kwezvinhu zvakaganhurirwa (FEA), mainjiniya vanogona kuderedza ukobvu hwemadziro uku vachichengetedza hunhu hwakanaka, vachideredza kushandiswa kwezvinhu pachikamu chimwe nechimwe ne10-20%. Uyezve, hukama hwavo hwakadzama nevatengesi vepolymer uye kunzwisisa maitiro ezvinhu kunoita kuti pave nesarudzo yakanaka, kudzivirira mainjiniya akawandisa uye marara.
3.2 Unyanzvi hweMould: Panowanikwa Kushanda Zvakanaka
Chiumbwa ichi ndicho chinopa simba rekugadzira zvinhu. Hunyanzvi hweAnsix Tech pakugadzira maturusi hunorwisa zvakananga chinodhura zvakanyanya: nguva yekutenderera.
Kutonhodza Kwakajairwa: Nekushandisa kugadzira simbi (3D printing) kugadzira nzira dzekutonhodza dzinonyatsotevedzera contour ye connector cavity, Ansix inowana kuburitsa kupisa kwakafanana. Iyi nzira itsva chete inogona kuderedza nguva yekutonhodza ne30-40%, zvichiwedzera zvakananga simba remuchina.
Masisitimu Epamusoro Ekuchengetedza: Kune zvikamu zvekurapa zvine huwandu hwakawanda, kushandiswa kwemasisitimu ekupisa akaenzana nekupisa ndiko kwakajairika. Izvi zvinobvisa kugadzirwa kwemasisitimu ekupisa akasimba, zvichideredza marara ePPSU kusvika padyo ne zero uye zvichiita kuti kubata zvikamu zvive nyore otomatiki.
Kunyatsoshanda uye Kugara Nguva Yakareba: Kushandisa simbi dzemhando yepamusoro dzinodzivirira ngura dzakadai seS136 kunoita kuti chiumbwa chirambe chichikwanisa kushivirira micron-level (± 0.002mm) mukati mehupenyu hwekugadzira hwemamiriyoni ema cycles, zvichideredza mari inoshandiswa pakugadzira maturusi pamusoro pehuwandu hwakawanda hwezvikamu.
3.3 Kugona Maitiro uye Kuwedzera Kubudirira Kwezvibereko
Kunzwa kwePPSU kuhunyoro nekupisa kunoda maitiro akarongwa zvakanaka. Ansix inoshandisa nheyo dze "Scientific Molding", ichigadzira maitiro anogona kudzokororwa zvichibva pamatanho asingashande nemuchina akadai sekumanikidzwa kwemukati mechinhu pane kugadzirisa zvinhu zvisina kurongeka. Izvi, pamwe chete ne real-time Statistical Process Control (SPC) uye 100% automated vision inspection yezvikamu zvakakosha, zvinoita kuti mwero wekutanga upfuure 99.5%. Kubviswa kwezvakaraswa uye kugadziriswa patsva kunomiririra kuchengetedza mari kwakakosha.
- Kuve nechokwadi chekuti zvinhu hazvina kuipa munyika ine mitemo yakarongeka
Kune maOEM emidziyo yekurapa, mhando yezvigadzirwa zvakafanana nekuchengetedzeka kwevarwere uye kutevedzera mitemo. Nzvimbo yezvigadzirwa zvemhando yepamusoro yeAnsix Tech yakagadzirirwa kusangana nezvinodiwa izvi zvakananga.
Masisitimu Akanyoreswa: Kambani iyi inoshanda pasi pemasisitimu ekutarisira mhando anozivikanwa pasi rose, anosanganisira ISO 13485 yemidziyo yekurapa uye IATF 16949 yekuongorora mota, zvichiita kuti maitiro acho ave akajeka.
Kusimbiswa Kwakakwana: Batch yega yega yePPSU resin inoongororwa kuti yakagadzirwa sei uye kuti inoenderana nezvinodiwa. Zvisungo zvakapedzwa zvinoedzwa zvakanyanya kupfuura miganhu, kusanganisira bvunzo dzekushanda kwekubuda kwemvura, bvunzo dzekuputika, uye kusimbiswa kwekusagadzikana kwemakemikari kuti zvitevedzere kushandiswa kwese kwese mukiriniki.
Kutevedza Kwakazara: Sisitimu yakasimba yekutevedza inochengetedza nhamba dzezvinhu, maparameter emuchina, uye mhedzisiro yekuongorora yeboka rega rega rekugadzira. Izvi zvinopa maOEM magwaro akazara ekutumira kwavo mitemo (senge FDA 510(k)) uye zvinoita kuti kuongororwa kwechikonzero chepakutanga kukurumidze kana paine chimwe chinhu chisina kujairika chikaitika.
- Kubva paPrototype kusvika paDenda-Scale Production: Kuvimbisa Kusvika
Denda reCOVID-19 rakaratidza kukosha kukuru kwekutadza kwekutengesa zvinhu mubazi rezvehutano. Muenzaniso wakabatanidzwa weAnsix Tech uye chiyero zvinopa dziviriro kubva mukukanganiswa kwakadaro.
Kukurumidza Kugadzirwa: Nekushandisa kudhinda kwe3D mukati meimba yemaprototype anoshanda uye kuita simulations yekuyerera kwemold nedhijitari, Ansix inomanikidza magadzirirwo ekuongorora magadzirirwo kubva pamwedzi kusvika kumavhiki. Kugadzira uku nekukurumidza kunobvumira kuyedzwa kwekutanga kwe ergonomic uye kushanda, kubvisa njodzi kumapurojekiti asati atanga kushandisa maturusi akaomarara.
Kukwanisa Kugadzira Kwakakura: Iine zvigadziko zvina zvekugadzira, michina inodarika 260 yekuumba majekiseni (kubva pa30 kusvika 2800 matani), uye nzvimbo ine 200,000 m², Ansix ine mukana wekuwedzera kubva pakusimbiswa kweprototype kusvika kumamiriyoni emayuniti pasina kuchinja vatengesi kana maprotocol.
Zvinhu Zvakarongeka: Kurongedza otomatiki uye nzira yakarongeka yeSMED (Single-Minute Exchange of Die) yekuchinja mold inoderedza nguva yekushanda uye inoita kuti odha ikwane nekukurumidza. Kudzora kwekambani pamusoro pemaitiro ese kunobvumira nguva yakavimbika uye yakavimbiswa yekutumira zvinhu isingakanganiswi nekunonoka kwevamwe.
- Mhedziso: Kudyidzana Kwakagadzirwa Kuti Kuve Nekukosha Uye Kuvimbika
Pakupedzisira, kugadzirwa kwechinobatanidza chinokonzeresa anesthesia chePPSU ibasa guru mukugadzira nemazvo, sainzi yezvinhu, uye kugona kushanda zvakanaka. Rwendo rwemakore makumi maviri nemasere rweAnsix Tech rwakaita fomura ine simba: kubatanidzwa kwakatwasuka pamwe nehunyanzvi hwehunyanzvi zvakaenzana nekukosha kwemutengi kusingaenzaniswi.
Nekubata zvinhu, chimiro, uye maitiro ekugadzira senzira imwe chete yakabatana, Ansix haingopi chinhu chete; inopa mukana wekukwikwidza. Inopa OEMs chivimbo chekuti michina yakakosha yekurapa ichaita zvakanaka, purofiti yekuderedza mutengo wezvinhu inowanzo pfuura 25%, uye vimbiso yehurongwa hwekutengesa zvinhu zvakasimba uye zvinokwanisa kukura. Munguva iyo hunyanzvi hwehutano hunofamba nekukurumidza, kuva nemumwe anogona kuona kuti mhando isina kushata uye kugona kukura zvakanaka hakusi nyore chete - zvakakosha.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita nemuchina weAnesthesia une nzira mbiri wekubatanidza wakagadzirwa nezvinhu zvePPSU, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com
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