Chinongedzo chekuchaja cheDC chemotokari chine mapini mapfumbamwe nekukurumidza

Chinongedzo chekuchaja cheDC chemotokari chine mapini mapfumbamwe nekukurumidza

 

Ansix Kuchinja Kwemagetsi Kwekuchaja Kwemagetsi: Mukati meKuumbwa Kwejekiseni Rakakodzera reMotokari DC 9-Pin Fast Charging Connector

Kuchinja kwepasi rose kuenda kumotokari dzemagetsi (EVs) hakusi nyaya yemabhatiri nemamota chete; inyaya inotsigirwa nezviuru zvezvikamu zvakagadzirwa nemazvo. Pakati pezvinonyanya kukosha pane zvinobatanidza magetsi zvine simba guru, chinova chinobatanidza mota nemagetsi ayo. Sezvo kushandiswa kwemagetsi kuri kuwedzera, kudiwa kwezvinobatanidza zvinovimbika, zvakachengeteka, uye zvinodhura kuri kuwedzera, zvichiisa kumanikidzwa kukuru pakugadzira. Ansix Tech, nyanzvi mukugadzira majekiseni epamusoro-soro, iyo ichangobva kupedza chirongwa chakakosha chekugadzira Automotive DC 9-pin fast charging connector yakawanda. Chinyorwa chino chinoongorora rwendo rwakaoma kubva pakugadzira kusvika pakuendesa, kuratidza kuti kugona kweinjiniya kweAnsix Tech kuri kugadzira sei zvinhu zvitsva. mitemo nekuda kwemhando yepamusoro, kushanda zvakanaka, uye kukosha kwecheni yekugovera mota.

 

1. Kuwedzera Kwemusika uye Maitiro Akasimba

Musika wezvikamu zvemagetsi zvinoisa mota, zvinosanganisira zvikamu zvakakosha zvakaita sezvinobatanidza zvekuchaja, uri kukura zvakanyanya. Sekureva kweongororo yeindasitiri, mari inowanikwa pamusika wepasi rose inotarisirwa kusvika panosvika ¥105.8 bhiriyoni muna 2025 uye inosvika ¥377.5 bhiriyoni panosvika 2032, zvichireva huwandu hwekukura kwegore negore (CAGR) hwe21.3%. Kuwedzera uku kunowedzerwa zvakananga nemagetsi emotokari, izvo zvinoda zvikamu zvinobatanidza materminal esimbi kuti afambise zvinhu nemapurasitiki kuti apise, asimbise chimiro, uye aonekwe kuti zvinhu zvakaoma.

 

Chinobatanidza cheDC chine mapini 9 ndicho chiri pakati pezvinodiwa izvi. Hachisi chinobatanidza zviri nyore asi chinobatanidza zvine hungwaru chinodzora magetsi akakwira (anosvika 800A), masaini ekutaurirana, uye nzira dzekuchengetedza. Dhizaini yaro inotongwa nematanho akasimba epasi rose neenyika, kunyanya IEC 62196-3 uye GB/T 20234.3-2023 yeChina. Matanho aya anotonga zvese kubva pakurongeka kwepini uye magadzirirwo emagetsi kusvika kusimba remakanika uye kuramba kwenzvimbo yekubatanidza. Kune chero mugadziri, kutevedzera mitemo hakuchinjiki, zvichishanda sepurani yeinjiniya dzese dzinotevera.

 

1. Kubva paBlueprint kusvika paPrototype Yakasimbiswa: Maitiro eAnsix Tech

Chirongwa cheAnsix Tech chakatanga nechikamu chekugadzira pamwe chete nemutengi. Chigadziko chekubatanidza, ganda rakaomarara rine madziro matete, mbabvu dzakaomarara dzekusimba, uye maburi akanyatsojeka ezviteshi zvesimbi zvipfumbamwe, zvakaunza matambudziko ipapo ipapo. Zvinangwa zvikuru zvaive zvekuva nechokwadi chekugadzikana kwehukuru hwechiteshi kuti chive nechokwadi chekuenderana kwezviteshi, kuwana chiyero cheUL 94 V-0 chinodzivirira moto, uye kutsungirira kupisa kwemotokari pamwe nekumanikidzwa kwemagetsi.

 

Vachishandisa mamodheru e3D CAD, mainjiniya eAnsix vakaita ongororo yekutanga yeDesign for Manufacturability (DFM). Danho rekutanga iri rakaona matambudziko angangoitika ekuumba senge mavanga ekunyura, warpage, nenzvimbo dzakaoma dzekuburitsa mvura. Sarudzo yakakosha yaive yekutora nzira yekubvisa mvura. Isa Kuumbwa maitiro, apo materminal esimbi anoiswa muchiumbwa asati aiswa mupurasitiki, zvichiita kuti chive chinhu chakachengeteka uye chakasimba.

 

Chikamu chemuenzaniso chaisanganisira kugadzira mold ine cavity imwe chete kubva musimbi yakaomeswa kare. Zvinhu izvi zvekutanga zvakaongororwa kakawanda: kuongororwa kwedimensional kuburikidza neCoordinate Measuring Machine (CMM), kuyedzwa kwe high-potential (hipot) dielectric, kuongororwa kwe insertion/drawal force, uye thermal shock tests. Iyi verification loop pakati pe prototyping nekuyedzwa yakaita kuti dhizaini ikwane zvese zvinodiwa uye zvakajairwa vasati vazvipira kushandisa maturusi ekugadzira zvinhu zvakawanda.

 

1. Sainzi Yekusarudza Zvinhu

Kusarudzwa kwezvinhu zvepurasitiki ndiko kwakakosha pakushanda kweconnector uye mutengo wayo. Mushure mekuongorora ma thermoplastics akawanda anoshanda zvakanaka, Ansix Tech yakakurudzira Polybutylene Terephthalate (PBT) ine 30% yegirazi.

 

Sei PBT? PBT inopa chiyero chakanaka chezvimiro zvakakosha pakushandisa uku: simba guru remuchina uye kuomarara (kunowedzerwa nefiber dzegirazi), kudzivirira kwemagetsi kwakanaka, kunyudzwa kwemvura shoma (kwakakosha pakugadzikana kwezvikamu), uye kuramba kwemakemikari nemafuta akasiyana-siyana. Uyezve, inoratidza hunhu hwakanaka hwekuyerera kwemvura yekuzadza zvikamu zvakatetepa uye inochengetedza hunhu hwayo pakupisa kwakakura (-40°C kusvika 120°C+).

 

Hutungamiriri Hunobatsira Pamutengo: Kunyange zvazvo zvinhu zvakaita sePolyphthalamide (PPA) kana Polyphenylene Sulfide (PPS) zvichipa simba rekupisa rakakwira zvishoma, zvinodhura zvakanyanya. Chikwata chesainzi yezvinhu cheAnsix Tech chakaratidza kuti giredhi rePBT rakasarudzwa rakazadzwa negirazi rakasangana nezvinodiwa nevatengi uye zvakajairwa ukuwo richideredza mitengo yezvinhu zvisina kugadzirwa neinopfuura 15% zvichienzaniswa nezvimwe zvinoshandiswa pamutengo wepamusoro. Sarudzo iyi inosimbisa kuzvipira kwaAnsix mukupa kukosha pasina kukanganisa mhando.

 

1. Kutevedzera Kubudirira: Kuongorora Kwekuyerera Kwemould Kwepamusoro (DFM)

Kuti vabvise njodzi pakugadzira chakuvhuvhu, Ansix Tech yakashandisa software yepamusoro yeMoldex3D simulation. Ongororo yeDFM yakatarisa pane zvimwe zvinhu zvakakosha:

 

Maitiro Ekuzadza: Kutevedzera kuyerera kwepurasitiki kuti ive nechokwadi chekuti maburi ese anozadzwa zvakaenzana pasina misungo yemhepo kana kumanikidzwa kwakanyanya.

 

Kushanda Zvakanaka Pakutonhodza: ​​Kuongorora marongerwo enzira yekutonhodza kuti pave nekutonhodza kwakafanana, chinova chinhu chikuru mukuderedza nguva yekutenderera uye kudzivirira kukanganiswa.

 

Kupwanya uye Kupwanya: Kufanotaura kupwanya kwehuwandu uye kushanduka kunogona kuitika kuti ugadzirise dhizaini yemould uye maparamita ekugadzirisa zvinobudirira.

 

Kutevedzera kwakaratidza kuti sisitimu yechinyakare yepoint gate yaitungamira mukuzadza kusina kuenzana uye kusvetwa kwakanyanya kwembabvu dzakatetepa. Mhinduro yacho yaive yekushandura kune sisitimu yegate yakaita seyehorn (牛角式). Kuchinja kwedhizaini uku kwakaita kuti kuyerera kwepurasitiki kwakapfava uye kwakadzikama kupinda mugomba, zvichideredza kusvetwa kwemukati uye kunatsiridza kupedzisa kwepamusoro. Danho reDFM rakabvumira Ansix kugadzirisa dhizaini yacho nemazvo, zvichichengetedza mavhiki ekuedza-uye-kukanganisa kunodhura pamold chaiyo.

 

1. Kugadzira Chishandiso Chikuru: Zvinhu Zvikuru zveKugadzira Mould

Mould yekugadzira ibasa guru rekugadzira zvinhu nemazvo, rakagadzirirwa kugara kwenguva refu, kushanda zvakanaka, uye nyore kugadzirisa.

 

Kusarudzwa kweSimbi: Kune maburi eforoma nepakati pezvinhu zvakamanikidzwa zvakanyanya uye zvinokwesha magirazi, Ansix yakasarudza simbi yeH13 inopisa, yakaomeswa uye yakanyoroveswa kusvika ku48-52 HRC. Izvi zvinopa simba rakanaka rekudzivirira kupera, kupenya, uye simba rekupisa kwenguva refu.

 

Sisitimu Yokutonhodza: ​​Kutonhodza kwakanaka ndiko kwakakosha pakuwana purofiti. Ansix yakagadzira sisitimu yekutonhodza yakasanganiswa: nzira dzakatenderedza nzvimbo yacho kuti ibvise kupisa kwakafanana, uye nzira dzakagadzirwa nemadziro (mvura) mukati mezvikamu zvakaoma zvepakati. Kurongeka uku kwakaderedza nguva yekutonhodza inofungidzirwa ne25%.

 

Sisitimu yeRunner neGedhi: Sisitimu yerunner inopisa ine maburi anodziya kunze yakashandiswa kubvisa marara erunner anotonhora, kuchengetedza zvinhu uye kuderedza nguva yekufamba. Magedhi emhando yepamusoro ehorn akaita kuti aonekwe akachena uye otomatiki.

 

Sisitimu Yekuburitsa Maburi: Madziro matete echinobatanidza uye kudhonza kwakadzika kwakaita kuti pave nedambudziko rekuburitsa maburi. Ansix yakashandisa musanganiswa wemapini akatenderera ejector uye maejector eblade akatsetseka munzvimbo dzakamanikana. Izvi zvakaita kuti pave nesimba rakafanana rekuburitsa maburi pasina kukanganisa kana kutara zvikamu. Kukwana kwakakodzera kwemapini aya kwakashandawo senzira yekubatsira kuderedza matambudziko emhepo yakavharirwa.

 

1. Kukunda Matambudziko Ekugadzira Jekiseni

Kugadzirwa kwechinobatanidza kwaive nematambudziko chaiwo:

 

Warpage kubva kuUneven Cooling: Maitiro asina kuenzana uye ukobvu hwakasiyana hwemadziro zvakakonzera kukanganiswa kwezvikamu, izvo zvinogona kukanganisa materminals. Sisitimu yekutonhodza yakagadziriswa uye dhizaini yegedhi yakaenzana kubva muchikamu cheDFM zvaive matanho akananga ekudzivirira.

 

Kutungamira kweGirazi Fiber: Mumbabvu dzakatetepa, magirazi fibers anogona kubatana nenzira inoita kuti anisotropic shrinkage, zvichikonzera warpage. Kudzora kwakanyatsonaka kumhanya kwejekiseni uye kubata ma profiles ekumanikidza kwakabatsira kugadzirisa izvi.

 

Kudzivirira Flash: Maitiro ekuumba, nesimbi dzakaiswa muforoma, akagadzira mitsetse yakaoma yekuparadzanisa. Kunyatsogadzirwa kweforoma kwakanyanya uye simba rakakodzera rekusunga zvaive zvakakosha kudzivirira kupenya kwe micron-level.

 

1. Kugadzirisa Maitiro Ekushanda Nesimba Rakanyanya uye Kudzora Mari

Pfungwa yeAnsix Tech ndeyekuti hunhu uye kudzora mutengo zvinogadzirwa kuti zviite basa iri. Vachishandisa nzira yeDesign of Experiments (DOE), timu yakagadzirisa maparamita emaitiro akakosha.

 

Chinangwa Chekugadzirisa: Deredza kusiyana kwehuwandu hwezvinhu (kuti pave nekugadzikana kwezvikamu) uye kuwedzera kushanda zvakanaka kwekugadzira (nguva pfupi yekutenderera).

 

Mhinduro: Kuburikidza nekuyedza kwakadzokororwa uye simulation, ma parameter akakodzera akawanikwa: tembiricha yekunyunguduka ye228°C, kumanikidzwa kwekubata kwe237.5 MPa, uye nguva yekubata yemasekondi 5.88. Iyi resipi yakaderedza kutsauka kwechiyero che shrinkage ne45.39% uye yakaderedza warpage yepamusoro ne21.30% zvichienzaniswa nezvirongwa zvekutanga.

 

Kubudirira Kwekushanda: Kubatanidzwa kwemuchina unopisa, kutonhora kwakagadziridzwa, uye ma process parameters akakwana zvakaderedza nguva yekutenderera kwese neanopfuura 30%. Kuwedzera uku kukuru kwehuwandu hwemagetsi kunoreva zvakananga kudzikisa mutengo wega wega wemutengi.

 

1. Tsika Yehunhu Hwakanaka: Kudzora Nekuvimbisa

Hunhu paAnsix Tech hausi danho rekuongorora; isystem yakavakirwa mukati. Kugadzirwa kwacho kwakabvumidzwa pasi peIATF 16949, chiyero chekutarisira mhando yemotokari. Maitiro ekudzora mhando anosanganisira:

 

Kuongorora Nyaya Yekutanga (FAI): Kuongororwa kwakazara kweCMM uye kushanda kwemasampuli ekutanga ekugadzira.

 

Kuongororwa Mukati Memaitiro: Statistical Process Control (SPC) inoongorora zviyero zvakakosha panguva chaiyo. Masisitimu ekuona anoongorora otomatiki kana paine flash, mashoti mapfupi, uye zvisaririra zvegedhi.

 

Ongororo Yekupedzisira: Kutora sampuro dzemhando yepamusoro dzebvunzo dzakaoma dzemakanika, zvemagetsi, uye zvezvakatipoteredza zvichienderana nezvinodiwa zveGB/T 20234.3.

 

1. Kurongedza Pasina Musono uye Kutumira Nekukurumidza

Ichiziva zvinodiwa nevatengi vemotokari panguva chaiyo, Ansix Tech yakagadzira kurongedza kwakagadzirirwa vatengi vayo. Chinobatanidza chimwe nechimwe chinoiswa muchikamu chinoparadzanisa zvinhu chisina kusimba, chakatsiga mukati mebhokisi rakasimba rinogona kudzokororwa, zvichidzivirira kukuvara uye kuburitswa kwemagetsi panguva yekutakura zvinhu. Maitiro akabatanidzwa ekambani—kubva pakugadzira nekuumba mold kusvika pakuumba nekugadzira majekiseni—anogonesa nzira yekukurumidza kutumirwa. Nekudzora cheni yese yemutengo, Ansix Tech inogona kudzvanya nguva yekutungamira, ichipa kubva pakugadzirwa kweprototype kusvika pahuwandu mumavhiki gumi nemaviri chete.

 

1. Kubatsira kweAnsix Tech: Ruzivo, Kuvimbika, uye Kukosha Kusingaenzaniswi

Iyi purojekiti yekubatanidza yeDC ine mapini mapfumbamwe inosanganisira kukosha kukuru kweAnsix Tech: kushandisa hunyanzvi hwakadzama hwehunyanzvi kuderedza zvakanyanya mutengo wezvikamu zvevatengi.

 

Kuderedza Mutengo kuburikidza neUinjiniya: Mari iyi inochengetedzwa nezvinhu zvakawanda: kudzikiswa kwe15% mumutengo wezvinhu kuburikidza nekusarudza smart polymer; kudzikiswa kwe30% munguva yekufamba nepakati kuburikidza nekugadzirisa mold uye process; uye mitengo yetsvina inosvika zero nekuda kweDFM neSPC yakasimba. Kushanda zvakanaka uku kunopfuudzwa zvakananga kumutengi.

 

Kuvimbika Kwakavakirwa paRuzivo: Nemakore akawanda ehunyanzvi mukugadzira mota, mainjiniya eAnsix Tech vanotarisira matambudziko asati aitika. Hunyanzvi hwavo musoftware yekufananidzira, ruzivo rwemaitiro esimbi nepurasitiki, uye kugona kwavo kugadzira magadzirirwo akaomarara ekuburitsa uye kutonhora zvinoguma nekugadzira mapundu anobereka kubva pazuva rekutanga uye anogara kwenguva refu kwemamiriyoni emitambo.

 

Kudyidzana Kwechokwadi: Ansix Tech inozviratidza kwete semutengesi chete asiwo semubatsiri wekugadzira. Vanoshanda pakutanga kwekugadzira kuti vave nechokwadi chekuti zvigadzirwa zvinogadzirwa zvakanaka, vanopa kupatsanurwa kwemitengo kwakajeka, uye vanozvipira kuramba vachivandudza mukati mehupenyu hwese hwezvigadzirwa.

 

Mhedziso

Kushanduka kweindasitiri yeEV kunoenderana nekuvandudzwa kwete chete mukuchengetedza simba asiwo muzvikamu zvinodzora nekupa simba iroro. Chinobatanidza cheAutomotive DC 9-pin fast charging, chikamu chinoita sechishoma, chinoratidza hunyanzi hwepamusoro hunodiwa munguva ino itsva. Purojekiti yakabudirira yeAnsix Tech inoratidza kuti mumakwikwi ekugadzira mota, kukunda ndekwevaya vanogona kugona kutamba kwakaoma kwesainzi yezvinhu, dhizaini yekuumbwa kwemhando yepamusoro, uye kugadzirisa maitiro. Nekuita izvi, vanopa zvinopfuura chikamu chete - vanopa kuvimbika, kumhanya, uye mabhenefiti emutengo akakosha, vachisimbisa ramangwana rekufamba kwekubatana kwakanyatsojeka panguva.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neAutomotive DC 9-pin fast charging connector, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com

 

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