Automotive chiridzwa panel bracket chakuvhuvhu
Automotive chiridzwa panel bracket chakuvhuvhu
Hunyanzvi hweUinjiniya: Mukati Ansix Maitiro eTechnology ekushandisa mabhureki epaneru ezvishandiso zvemotokari
Munzvimbo huru yekugadzira mota, uko kuchengetedzeka, mutengo, uye nyaradzo zvinosangana, bracket yepaneru yemidziyo inomira sechinhu chakakosha asi chinowanzo furatirwa. Kupfuura kungova rutsigiro rwechivakwa, chikamu ichi chimwe chete ndicho chinhu chikuru chinosungirirwa dashboard yese - ma airbags, masisitimu e infotainment, kudzora mamiriro ekunze, uye waya dzakakosha -. Kune Ansix Tech, inotungamira mukuumba majekiseni ekugadzira nemazvo, kugona kugadzira ma molds aya akaomarara hakusi dambudziko rehunyanzvi chete; kuzvipira kupa kuvimbika kusingachinji uye kuchengetedza mari yakawanda kune vadyidzani vayo vepasi rose vemotokari. Chinyorwa chino chinotarisa maitiro akangwarira, ane zvikamu zvakawanda anoshandisa Ansix Tech, ichiratidza kuti hunyanzvi hwepamusoro uye kugadzirisa magadzirirwo ehurongwa zvinoshandura sei raw polymer nesimbi kuita chinhu chinosangana nezvinodiwa zvakanyanya zveindasitiri yemotokari.
Kubva paBlueprint kuenda kuPrototype: Chikamu Chekutanga Chekugadzira uye Chekusimbisa
Rwendo rwechiumbwa chebracket yepaneru yemidziyo paAnsix Tech runotanga kare kare purasitiki yakanyungudutswa isati yabata simbi. Runotanga nechikamu chekugadzira pamwe chete chakatarisana neKugadzira Kwekugadzira (DFM). Mainjiniya vanoongorora modhi ye3D yechikamu, vachiongorora kufanana kweukobvu hwemadziro, kuiswa kwembabvu, uye zviratidzo zvekusink zvinogona kuitika. Kune chikamu chakakura uye chakabatana nechimiro sedanda repaipi yemidziyo, kunyangwe zvikanganiso zvidiki zvekugadzira zvinogona kutungamira kukundikana kukuru, senge warpage kana kusakwana kwesimba.
Kugadzira maprototypes ndiyo danho rekutanga rakakosha rekusimbisa. Ansix Tech inoshandisa matekiniki epamusoro, kusanganisira kunyatsoita zvinhu nemazvo. Kudhinda kwe3D uye zvishandiso zvakapfava, kugadzira ma prototype anoshanda. Ma prototype aya anoongororwa zvakasimba, kusanganisira kuongororwa kwekushanda kwechinhu chiri pedyo nechinhu chakaita sedanda remuchina, mabvi anosimbisa, uye masisitimu ekufambisa mafambiro emhepo. Chikamu ichi chinowanzo ratidza matambudziko ekubatanidza kana kusawirirana kwekugadzira zvinhu izvo zvisingadhuri kugadzirisa muchimiro chedhijitari kana che prototype pane musimbi yakaoma.
Chinhu chikuru chechikamu ichi iMold Flow Analysis (MFA). Vachishandisa software yeindasitiri yakafanana neMoldFlow, mainjiniya eAnsix vanotevedzera maitiro ese ekuisa jekiseni. Vanoongorora mapatani ekuzadza kuti vave nechokwadi chekuti kuyerera kwakaringana, vanofanotaura nzvimbo dzeweld line (uye vanozvigadzirisa nenzira yakakodzera kure nenzvimbo dzine kushushikana kwakanyanya), uye vanogadzirisa zvikamu zvekurongedza nekutonhodza kuti vaderedze kushushikana kwemukati kunokonzera warpage. Zvidzidzo, zvakaita seimwe yakatarisana nepaneru yemotokari yakafanana, zvinosimbisa kuti CAE-inotungamirirwa Dhizaini yeFomu uye kugadzirisa mashandiro zvakakosha pakuwana zvigadzirwa zvemhando yepamusoro [citation:]. Uyezve, tsvakiridzo inoratidza kuti MFA inogona kushandiswa kuderedza zvikanganiso zvakakosha senge warpage neinopfuura 17% kuburikidza nekugadzirisa kwakanyatsojeka kwenzvimbo yegedhi uye ma process parameters.
Sainzi Yekusarudza: Zvishandiso neSimbi
Kushanda kwechikamu chepurasitiki chekupedzisira kwakabatana zvisingaparadzaniswi nezvinhu zviviri zvakakosha: polymer nesimbi yemold.
- Kusarudzwa Kwezvinhu zvePurasitiki:
Mabhureki epaneru yezviridzwa anoda musanganiswa wakasiyana wesimba guru, kuomarara, kugadzikana kwehukuru, uye kuramba kushanduka-shanduka kwekupisa. Ansix Tech inotungamira vatengi kune chinhu chinodhura zvakanyanya chinosangana nezvinodiwa zvese zvekushanda. Sarudzo dzakajairika dzinosanganisira:
Long Glass Fiber Reinforced Polypropylene (LGF-PP): Sarudzo inodiwa nekuda kwehuwandu hwayo hwakanaka hwekuomarara nehuremu uye mutengo wakaderera. Mafaibha marefu anopa simba rekudzivirira uye kuvimbika kwechimiro, zvakakosha pakusangana nezvinodiwa zvekuchengetedza zvakaita seFMVSS 208 pakudzivirira vanopinda. Nzira ine patent inoratidza kuti kugadzirisa maparamita ekumhanya kwejekiseni kunogona sei kudzora kupararira kwemafaibha aya egirazi, nokudaro zvichivandudza hunhu hwemuchina pasina kuwedzera mutengo wezvinhu.
Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS): Inoshandiswa kana paine kusimba kwakanyanya pakupisa uye kupenya kwepamusoro-soro, kazhinji kune mabhureki anooneka kana ari pedyo nekupisa. Inopa kusimba kwakanaka uye kugadzikana kwezvikamu.
Tafura: Kuenzanisa Zvivakwa Zvinokosha zveKusarudza Zvinhu zveBhuraketi
- Sarudzo yeSimbi yeForoma:
Chiumbwa ichi chinofanira kutsungirira mamiriyoni epurasitiki ine simba guru uye inokwesha, yakazara negirazi. Ansix Tech inosarudza simbi dzemhando yepamusoro dzakaomarara dzakadai seP20 kana simbi dzakaomarara dzakadai seH13 dzezvinhu zvakakosha. Sarudzo iyi inoenzanisa zvinhu zvakaita sekupenya kwegirazi kuti zvikamu zvibude, kuramba ngura kubva pamigero yemvura inotonhorera, uye kufambisa kupisa kuti kupisa kushande zvakanaka. Kuisa mari mugiredhi rakakodzera resimbi pakutanga kunodzivirira nguva inodhura yekushanda, kupukuta, uye kutadza kwechinhu chisina kusimba.
Kugona Mould: Core Systems uye Design Innovation
Chiumbwa ichi pachacho inyanzvi yekugadzira michina. Pfungwa dzekugadzira dzeAnsix Tech dzinobatanidza masisitimu akati wandei anotsigirana:
Sisitimu yeGating & Runner: Kune mabhureki makuru, sisitimu yerunner inopisa inowanzo shandiswa kuderedza marara ezvinhu (hapana sprue yakasimba inotonhora) uye kuvandudza nguva yekutenderera nekuchengetedza purasitiki yakanyunguduka. Nzvimbo yegedhi inonyanya kukosha, yakaiswa zvine hungwaru kuti ive nechokwadi chekuti kuzadza kwakaringana uye kuderedza zvikanganiso zvinooneka. Tsvagiridzo inosimbisa kuti kusarudza sisitimu yegeti yakakodzera kuburikidza nekuongorora kuyerera kwemvura idanho rekutanga rakakosha mukugadzira mold.
Sisitimu Yokutonhodza: Kusvika 80% yenguva yekuumbwa kwejekiseni yakatsaurirwa pakutonhodza. Ansix inogadzira nzira dzekutonhodza dzinotevedzera chimiro chechikamu, zvichiita kuti pave nekubviswa kwekupisa kwakafanana. Kufanana uku kwakakosha kudzivirira kuderera kwakasiyana uye kupwanyika, izvo zvinonyanya kukonzera kusarongeka kwezvikamu zvikuru. Kutonhodza kwakanaka inzira yakananga yekuderedza nguva nemutengo wenguva yekutenderera.
Sisitimu Yokuburitsa Zvinhu: Zvichienderana nehukuru hwechikamu uye hunyanzvi hwacho, sisitimu yekuburitsa zvinhu yakagadzirwa zvakanaka inokosha. Inosanganisira mapini akawanda eejector, maoko, uye ma stripper plates akaiswa kuti ashandise simba rakafanana pasina kukanganisa kana kukuvadza chikamu chepurasitiki chitsva.
Maitiro Ekuumba Jekiseni: Kuitwa Kwakarurama uye Kugadzirisa
Kana chiumbwa chakaiswa mumuchina wekugadzira wejekiseni une tani yakawanda, kurongeka kwakanyatsojeka kwemaitiro acho kunotanga. Mainjiniya eAnsix Tech vanoita hwindo remaitiro rakasimbiswa nesainzi, rinowanzo torwa kubva muMFA simulations.
Kuisa purasitiki uye Kuisa jekiseni: Resin yepurasitiki inonyungudutswa yoiswa mugomba remould. Pazvinhu zvakaita seLGF-PP, ma process parameters anorongwa nokungwarira. Sezvinotsanangurwa mu patent yakakodzera, kushandisa injection speed yakakwira uye screw rotation muchikamu chekutanga kunoita kuti fiber ienderane zvakanaka uye kuzadza gomba, zvichiteverwa nechikamu chinononoka kusvika pakupedzisa kurongedza pasina kuisa stress yakawandisa.
Kurongedza uye Kubata: Kumanikidzwa kunochengetwa kuti zvinhu zvakawedzerwa zvipinde mugomba kuti zvipindire kana purasitiki yave kutonhora.
Kutonhodza uye Kuburitsa: Chikamu chinotonhorera kusvika chagadzikana zvakakwana kuti chibudiswe. Ansix inoramba ichitarisa uye ichigadzirisa chikamu ichi, sezvo kunyangwe masekondi mashoma akachengetwa padanho rega rega zvichireva kuwedzera kukuru kwekubudirira mukugadzirwa kwemamiriyoni ezvikamu.
Kukunda Matambudziko Makuru: Mabhuraketi epaneru yezviridzwa ane zvipingamupinyi zvakananga. Chimiro chawo chikuru, chine madziro matete chinowanzo kanganiswa uye kudonha. Ansix inodzivirira izvi kuburikidza nekugadzira kwakanaka kwekutonhodza uye ma profiles ekumanikidza ekuisa. Kurongeka kwefiber yegirazi kunofanirwa kudzorwa kuti kuve nechokwadi chekuti simba remuchina rakafanana, rinoitwa kuburikidza nekugadzira gedhi nemazvo uye injection speed profiles. Uyezve, bhuraketi inofanira kunge iine zvinhu zvakabatana - mabhosi ekuisa, snap-fits, uye tambo dzekufambisa - izvo zvinofanirwa kugadzirwa zvakakwana kuti zvive nechokwadi chekuti kuungana kwacho hakuna musono pasi pemvura.
Kutsvaga Hunhu Hwakanaka Uye Kukosha Kusingaperi
Kuzvipira kweAnsix Tech kunopfuura kungoshandiswa nevezvenhau. Hurongwa hwakasimba hweKudzora Hunhu uye Kuvimbisa hwakaiswa mukati mese. Kuongororwa kweChinyorwa Chekutanga (FAI) uchishandisa michina yekuyera yakabatana (CMM) kunosimbisa divi rega rega zvichienderana neCAD model. Process Statistical Control (SPC) inoratidza maparamita akakosha senge saizi yepfuti, kumanikidzwa, uye nguva yekutenderera munguva chaiyo, zvichivimbisa kuenderana. Chikamu chega chega chekugadzira chinogona kuongororwa hunhu hwakakosha senge huremu uye mativi akakosha.
Humbowo hwekupedzisira hwehunyanzvi hweAnsix Tech huri mukukosha kunoonekwa kunopihwa kumutengi. Izvi zvinoonekwa kuburikidza nematanho akati wandei ehurongwa:
Kuderedza Mutengo Wezvinhu: Nekutsigira zvinhu zvakakodzera, kwete zvinodhura chete, - zvakaita seLGF-PP inoshanda zvakanyanya - Ansix inopa kuchengetedza kwakawanda pachikamu chimwe nechimwe pasina kukanganisa kuchengetedzeka kana kushanda zvakanaka.
Kushanda Nesimba Kwemaitiro: Kugadziriswa kwese kwese munguva yekutonhodza, kuderedzwa kwehuwandu hwezvakaraswa, kana kuvandudzwa kwekugadzikana kwese kwese kunoderedza zvakananga mutengo payuniti. Kutarisa kwekambani pakugadzira mold "kekutanga chaipo" kunobvisa kuyedza kunodhura, kugadzirisa patsva, uye kunonoka.
Kuchengetedza Mari Muhurongwa Hwose: Chivharo chakagadzirwa zvakanaka, chakanyatsogadzirwa chinoita kuti zvive nyore kugadzira midziyo yese. Chinokodzera zvakakwana, chinoderedza kushanda kwetambo dzekubatanidza uye chinobvisa kudiwa kwezvishandiso kana matanho ekugadzirisa. Zvidzidzo zvenhoroondo zvinoratidza kuti nzira yekugadzira yakabatana inogona kutungamira mukuderedza mari yekushandisa mumaturusi mumamiriyoni uye kuderedza huremu hwemotokari.
Kubva pakurongedza kunodzivirira kunoita kuti pasave nekukuvara kwekutakurwa kwemotokari kuti zvinhu zvifambe nekukurumidza, Ansix Tech inotarisira zvese zvinodiwa. Kune maOEM emotokari anotarisana nekumanikidzwa kwemagetsi, kurerutsa, uye kudzora mitengo, mubatsiri akaita seAnsix Tech, ane ruzivo rwakadzama mukugadzira musana wemukati memotokari, chinhu chakakosha. Munyika yakaoma yekuisa majekiseni emotokari, maitiro avo anoratidza kuti kuvimbika kwechokwadi uye kukosha zvinogadzirwa, kubva pakugadzirwa kwekutanga kwedhijitari kusvika pakupera.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neMota instrument panel bracket mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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