Chidzitiro chepamberi chebhampa repamberi
Chidzitiro chepamberi chebhampa repamberi
Kukosha kweUinjiniya: Sei Ansix Tech Inyanzvi yeUnyanzvi neSainzi yeBumper Trim Molding
Mumakwikwi ekugadzira zvikamu zvemotokari, uko mari shoma uye zvinodiwa zvemhando yepamusoro zvakakwana, kugadzirwa kwechikamu chinoita sechiri nyore senge bhampa repamberi idambudziko guru reinjiniya. Kwemakore, vagadziri vanga vachirwisana nekuchinjana pakati pemutengo, kumhanya, uye mashandiro. Ansix Tech, nyanzvi ine nzira yakakwana yekugadzira majekiseni, iri kutanga indasitiri itsva. mitemo.
Purojekiti yazvino yekambani huru yemotokari OEM inoratidza pfungwa iyi. Yakapihwa basa rekugadzira tambo yakaoma uye yakareba, Ansix Tech yakaisa hurongwa hwakazara—kubva pasainzi yezvinhu zvepamusoro uye dhizaini inotungamirwa nesimulation kusvika pakudzora maitiro eAI—kwete kungozadzisa zvinodiwa, asi kuderedza zvakanyanya mutengo wezvikamu zvemutengi. Iyi inyaya yekuti kugadzira majekiseni emazuva ano kunoshandura sei polymer isina kugadzirwa kuita kunaka kwemotokari.
Nheyo: Kugadzira Mazano uye Kuziva Zvinhu
Rwendo rwunotanga kare kare purasitiki yakanyungudutswa isati yabata simbi. Kune simbi yemhando yepamusoro, iyo inofanira kunge yakareruka, yakasimba, isingakuvadzwe nemakemikari emumugwagwa uye kusvibiswa neUV, uye isina runako rwakashata, kusarudza zvinhu ndiyo yekutanga inonyanya kukosha pamutengo. Mainjiniya eAnsix Tech vakapfuura sarudzo dzechinyakare, vachisarudza polypropylene yakagadzirwa netalc (PP-T40).
"Chinangwa hachisi chekusasarudza chinhu 'chakanakisisa' muvacuum, asi chakanyanya kunaka pabasa uye muhupfumi," anotsanangura kudaro mumwe mainjiniya wepamusoro weAnsix Tech. Musanganiswa wePP wakasimbiswa ne40% talc unopa chiyero chakanaka: kuomarara kwakanyanya kudzivirira kudonha pamusoro pehurefu hwebhampa, kugadzikana kwakanaka kwehukuru hwebhampa kuti igare zvakanaka, uye kuramba makemikari zvakanyanya. Chinokosha ndechekuti, sechinhu chinobva pazvinhu, chinopa mutengo wakaderera wezvinhu zvikashandiswa zvichienzaniswa nepurasitiki dzeinjiniya dzekunze, pasina kukanganisa kushanda kwakakosha.
Sarudzo iyi inoumba zvakananga chikamu cheKugadzira (DFM). Hunhu hwekufamba kwemvura uye chimiro chekuderera kwePP-T40 zvakaiswa mukati Mould Yepamusorosoftware ye ex3D simulation. Pano, Ansix Tech inoshandisa nzira yekuongorora nekukurumidza inobvumira mainjiniya kuyedza nzvimbo dzakawanda dzegedhi uye mamiriro ekuzadza pasina kutanga vagadzira masisitimu edhijitari akakwana uye ane ruzivo. Iyi nzira ye "simulation-first" inopfupisa kutenderera kweDFM kusvika ku40%, ichiona matambudziko angangoitika senge weld lines, air traps, uye equal filling isati yachekwa chero simbi. Pakugadzirisa bumper, simulations dzakasimbisa kuti sequal valve-gate hot runner system yaive yakakosha. Iyi sisitimu inonyatso dzora kurongeka uye nguva yekuisa purasitiki panzvimbo dzakawanda padivi, ichivimbisa kuyerera kwakaringana kunoderedza kushushikana kwemukati uye warpage - nzvimbo yakajairika yekukundikana kwezvikamu zvirefu, zvitete.
*Tafura 1: Hunhu Hukuru hwePP-T40 Yakasarudzwa Zvichienzaniswa neZvimwe Zvinhu*
Chinonyanya Kukosha: Kugadzira Mould Yakanyatsogadzirwa
Chiumbwa ichi ndicho chinopa simba guru. Dhizaini yeAnsix Tech yechinhu chinogadzirwa nebumper trim inyanzvi yekugadzira masisitimu akabatana, uko chinhu chega chega chinogadziriswa kuti chigare kwenguva refu, chimhanye, uye chive chemhando yepamusoro.
Simbi Yekuumba Uye Kugara Kwenguva: Kuti ikwanise kutsungirira hunhu hwekukwesha hwe40% yezvinhu zvakazadzwa netalc mukati memwedzi yakawanda yekugadzira, Ansix Tech yakasarudza simbi yekuumba yakaomeswa kare, inoomesa kuburikidza nepakati (semuenzaniso, 1.2738 kana yakaenzana). Sarudzo yacho inopfuura simbi dzechinyakare dzeP20 kuenda kusimbi dzinopa kupenya kwakanyanya, kuoma kwakafanana, uye kuramba kupfeka nekuora zvakanyanya. Nzira dzepamusoro dzekurapa kupisa, kusanganisira kudzimwa kwemvura nemhepo, dzinoita kuti mabhuroko makuru ekuumba awane chimiro chakanaka, chakasimba mukati mese, zvichiwedzera kuoma uye kudzivirira kutadza kushanda nguva isati yakwana.
Kuchinja Kwekutonhodza - Nzira Dzakagadziriswa: Kutonhodza kunowanzo tora nguva inopfuura hafu yenguva yekuumbwa kwejekiseni. Nzira dzekutonhodza dzakacherwa zvakananga kazhinji hadzigone kutevedzera maitiro akaomarara echikamu, zvichikonzera kutonhora kunononoka, kusina kuenzana kunokonzera kudonha uye kuwedzera nguva yekutenderera. Mhinduro yeAnsix Tech inoshamisa: nzira dzekutonhodza dzakagadziriswa ne3D.
Uchishandisa Direct Metal Laser Sintering (DMLS), nzira dzinotonhodza dzinodhindwa zvakananga muzvikamu zvemold nepaburi, zvichibatanidza geometry chaiyo ye trim strip iri kure. "Izvi hazvisi kungovandudza chete; kuchinja kwemaonero," anodaro mumwe mukuru wekugadzira mold kuAnsix Tech. "Tiri kugadzira kuburitsa kupisa padanho rekugadzira mamorekuru." Mugumisiro wacho kudzikira kwe25-30% munguva yekutonhodza uye kutonhora kwakafanana zvakanyanya, izvo zvinoshandura zvakananga mukukura nekukurumidza uye pedyo nekubvisa kukanganiswa kunokonzerwa nekupisa.
Kuburitsa Zvinhu Uye Kuzvigadzira: Zvinhu zvakaoma zvemuchina uyu, zvinosanganisira snap-fits uye mounting bosses, zvinoda system yekubvisa zvinhu yakapfava. Ansix Tech yakagadzira nzira yekubatanidza michina yakawanda inosimudza zvinhu zvakananga, zvinosimudza zvinhu zvine angle ("angle pins"), uye masiraidhi emunharaunda kuti ive nechokwadi chekuti chikamu chisina kusimba chabviswa zvakanaka uye nguva dzose pasina kukuvara. Kuburitsa zvinhu uku kwakavimbika ndiyo nzira yekupedzisira, yakakosha musero rinozvigadzira roga, uko marobhoti anobvisa zvikamu zvakapedzwa pese painenge ichitenderera, zvichiita kuti magetsi adzime uye mari shoma yevashandi ishandiswe.
Kugadzirisa Maitiro uye Kuvimbiswa Kwemhando Yehungwaru
Kana chiumbwa ichi chakaiswa mumuchina wekugadzira wemagetsi unopinza majekiseni nemazvo, chinangwa chinoshanduka kuita kuti chigadziriswe. Ansix Tech inoshandisa nzira yakavharwa, inotungamirirwa nedata kuti igadzire maparameter akakodzera.
Kutarisira Maparamita Akangwara: Kushandisa tekinoroji yakafanana nehurongwa hwekugadzira zvinhu hwakangwara, maitiro acho anotanga ne "rationalized parameter module" iyo inoverenga nzvimbo yakasimba yekutanga yekumhanyisa jekiseni, kumanikidzwa, uye tembiricha zvichibva pane zvinhu uye data rechikamu—zvichideredza zvakanyanya kuedza-nekukanganisa kwechinyakare. Munguva yekugadzira, masensa anoongorora zvinhu zvakakosha munguva chaiyo. Chinonyanya kukosha ndechekuti, Ansix Tech inobatanidza masisitimu ekufanotaura mhando akavakirwa paAI. Masisitimu aya anoongorora data remaitiro (maprofayili ekumanikidza, tembiricha) kuti afanotaura hunhu hwemhando (huremu, saizi) uye kuita ongororo yemidzi yechikonzero chero chipi zvacho chekutsauka. Kana maitiro achiratidza kuti chikamu chingangobuda muspec, sisitimu inogona kugadzirisa otomatiki maparameter kana kuratidza kupindira, kudzivirira marara.
Kushanda Nesimba uye Kudzora Mari: Sekondi yega yega inochengetwa pasekondi yega yega inochengetedza mari yakawanda pagore. Nzira dzekugadzirisa dzeAnsix Tech dzinosanganisira:
Kuderedza Nguva Yekufamba Kwemhepo: Zvinonyanya kukonzerwa nekutonhorera kwemuviri, kubvisa masekondi ekudzikamisa kufamba kwemhepo kwega kwega.
Kugadzirisa Kubudirira Kwezvinhu: Nekunyatso gadzira gating uye kugadzira runner, kucheka (kugaya) kunoderedzwa.
Kushanda Nesimba: Kushandisa michina inoshandisa magetsi ese inoshandisa simba shoma pane michina ye hydraulic panguva yekushanda.
Kutarisa Zvisina Kukanganisika: Kudzivirira kunotungamirirwa neAI kunoderedza zvakanyanya mari inobva muzvinhu zvakaraswa, kugadzirisa patsva, uye kudzoka kwevatengi.
Mhedziso: Kupa Kuvimbika uye Kukosha Kunooneka
Chigadzirwa chekupedzisira—chinogadzirwa zvakanaka, chine saizi yakafanana—chinoiswa otomatiki mumachira ekudzivirira akagadzirwa kuti chitumirwe nekukurumidza uye chisina kukuvara. Asi chinogadzirwa neAnsix Tech chinopfuura chikamu chemuviri.
Kubatanidzwa kwakadzika kwekambani, kubva pakugadzira mold nekugadzira kusvika pakugadzirwa kwapera, kunoita kuti vatengi vave nepfungwa imwe chete uye vawedzere nguva yekutenga mota. Ruzivo rwakakura rwekugadzira mota dzekunze runovapa kunzwisisa kwezvinodiwa zvisingataurwi: kudiwa kweClass-A surface finishes pamipendero inooneka, kukosha kwekugara kwenguva refu, uye kudiwa kwekubatana kwebatch-to-batch kuti pave nekubatanidzwa kwemusanganiswa wemitsetse yekubatanidza isina musono.
Pakupedzisira, Ansix Tech inotsanangura patsva kukosha kwekugadzira majekiseni. Hazviwanikwe mumutengo wekutanga wakachipa, asi mumutengo wakaderera wekuva muridzi. Nekusarudza zvinhu zvinodhura zvishoma, kuisa mari muhunyanzvi hwekugadzira mafekitori anowedzera simba rekugadzira, uye kushandisa masisitimu akangwara anovimbisa mhando, Ansix Tech inobvisa mari yakawanda kubva muchikamu ichi kune vatengi vayo. Muindasitiri umo sendi yega yega inokosha, nzira iyi yekugadzira inoshanda uye yakavimbika haisi kungoshanda chete - ibatsiro rine simba kune vagadziri vemotokari vavanopa.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neFront bumper lower trim strip, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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