Tsina ye biopsy yekurapa inongoerekana yaitwa otomatiki

Tsina ye biopsy yekurapa inongoerekana yaitwa otomatiki

 

Kunyatsojeka Pachikero: Sei Ansix Tekinoroji iri kuchinja kugadzirwa kwetsono dzekurapa kuburikidza nekugadzirwa kwejekiseni repamusoro

Musoro wenyaya: Kunyatsoongorora hunyanzvi hweinjiniya uye kugona kwekugadzira zvinhu zvinoita kuti michina inoponesa hupenyu ive nyore kushandisa.

Shenzhen, China] – Munyika ine matambudziko makuru ekugadzira michina yekurapa, uko kunyatsoita zvinhu nemazvo kusingakurukurwi uye mikana yacho iri kuramba ichimanikidzwa, shanduko yakanyarara iri kuitika. Pakati payo pane tsono yekurapa yakangwara, inongoerekana yagadzirwa otomatiki—mudziyo unokosha pakuongorora kenza—uye maitiro akaomarara ekugadzira majekiseni anoita kuti kugadzirwa kwayo kuve nyore uye kuve nyore. Ansix Tech, nyanzvi mukugadzira majekiseni nemajekiseni emajekiseni nemajekiseni emajekiseni, ane purojekiti yake yazvino iri kuisa zviyero zvitsva zveindasitiri. Chinyorwa ichi chinoongorora rwendo kubva pakudiwa kwekiriniki kusvika pakugadzirwa kwehuwandu hwakabvumidzwa, zvichiratidza kuti mainjiniya ehunyanzvi nehunyanzvi hwekuita zvinhu zviri kuderedza mitengo zvakanyanya pasina kukanganisa zvakanyanya. mitemo yekugadzira yepamusoro-soro yekurapa.

 

Zvinodiwa paKliniki: Dhizaini uye Zvinodiwa paMusika

Tsinga ye biopsy yekurapa inongoerekana yaitika chinhu chekuvhiya chisinganyanyi kupinda mumuviri chakagadzirirwa kuwana sampuli dzenyama nekukurumidza, kugara kwenguva refu, uye kukuvara kushoma kwemurwere. Zvinotungamira musika hazvina mubvunzo: kuwedzera kwepasi rose kwekuongorora kenza, mafambiro ekurapwa kunze kwechipatara, uye kudiwa kusingaperi kwekunyaradzwa kwemurwere. Mudziyo uyu unofanirwa kuve wakajeka kune chiremba, uchipa nzira yakavimbika ye "moto-uye-kutora" ine kudzika kwakasimba kwetsono uye kunyatsojeka kwemuenzaniso. Unofanirawo kushandiswa kamwe chete, uchibvisa njodzi dzekusvibiswa. Izvi zvinogadzira nyonganyonga: mudziyo uyu unoda kuoma kwemuchina mudiki asi unofanirwa kugadzirwa nemutengo wakafanana nemutengo wezvinhu kuti ugone kuwanikwa. Basa raAnsix Tech raive rekugadzirisa nyonganyonga iyi.

 

Chimiro Chekusimba: Maitiro Echigadzirwa uye Dhizaini Yemuenzaniso

Giramu imwe chete yeresin isati yanyungudutswa, chirongwa ichi chaitungamirirwa nenheyo dzemitemo: ISO 13485 yemaitiro ekutarisira mhando, ISO 10993 yekushandiswa kwezvinhu zvipenyu, uye nhungamiro dzakananga dzeFDA dzemidziyo yekurapa yeClass II. Chikamu chimwe nechimwe, kunyanya icho chinosangana nenyama kana mushandisi, chaifanira kuratidza kuchengetedzeka uye kugadzikana kwezvinhu.

 

Chikwata chemainjiniya cheAnsix Tech chakashanda pamwe chete neR&D yemutengi kubva padanho reprototype. Vachishandisa maCAD models, vakagadzira maprototypes akadhindwa mu3D ekuyedza chimiro chekutanga, kukodzera, uye mashandiro. Zvisinei, danho rakakosha raive rekushandura kuenda kumaprototypes epolycarbonate akagadziriswa kubva ku multi-cavity soft. Zviumbwa zveAruminiyamu. Chikamu ichi che "prototype molding" chaive chakakosha. Chakapa zvikamu hunhu hwechokwadi hwezvinhu uye geometry yakafanana nekugadzirwa, zvichibvumira kuyedzwa kwakasimba kwekushandiswa kwetsono, ergonomics yedzimba, uye simba rechitubu. Kubatanidzwa kwekutanga kweruzivo rwekugadzira kwakadzivirira zvikanganiso zvinodhura zvemagadzirirwo kuti zvisafambira mberi.

 

Chinhu Chikuru: Kusarudza Zvinhu Zvine Hurongwa

Kuunganidzwa kwetsono ye biopsy kunosanganisira zvinhu zvakakosha zvepurasitiki: imba huru (kana mubato), chivharo chekuchengetedza, bhatani re plunger, uye maguides emukati. Kusarudzwa kwezvinhu kwaive chinhu chikuru chekushanda uye kudzora mutengo.

 

Dzimba Huru: Izvi zvaida kuomarara kwakanyanya, kugadzikana kwechimiro, kupedzisa kwakanaka kwekushongedza (kazhinji kwakagadzirwa kuti ubate), uye kugona kuzvigadzira wega kuti ubvise utachiona usati watanga. Polycarbonate (PC), kunyanya giredhi rekurapa, ISO 10993-inoenderana nemazinga ekurapa senge Covestro Makrolon Rx2530 kana SABIC Lexan HPX, yakasarudzwa. Aya maresini anopa simba rinodiwa, kujeka (kune mamwe magadzirirwo), uye kuenderana kwakaratidzwa.

 

Gwaro Remukati & Plunger: Zvikamu izvi zvinoda kukweshana kushoma, kuramba kupfeka zvakanyanya, uye kugona kutsungirira kuroverwa kakawanda. Acetal Copolymer (POM-C), yakadai seDuPont Delrin 500P kana Celanese Hostaform C9021, ndiyo yaive sarudzo yakakodzera. Kunyorova kwayo kwechisikigo, kuomarara, uye kuramba kuneta zvinoita kuti michina ine chitubu ishande zvakanaka panguva yayo yekushandisa kamwe chete.

 

Chivharo Chekuchengetedza & Zvisimbiso: Kune zvinhu zvinochinjika, zvinokwana nyore nyore zvinoda chisimbiso chakavimbika, Thermoplastic Polyurethane (TPU) kana Thermoplastic Elastomer (TPE) zvakaongororwa. TPU yemhando yekurapa yakapa chiyero chakakwana chekuchinjika, kuramba kubvaruka, uye kuvimbika kwechisimbiso.

 

Nyanzvi dzesainzi dzeAnsix Tech hadzina kungogamuchira mapepa edata evatengesi chete. Dzakaita bvunzo dzekuenzanisa pamaresini akakodzera, dzichiongorora maitiro ekuzadza, simba reweld line (rakakosha pazvikamu zvechimiro), uye shrinkage mushure mekuumbwa kuti dzive nechokwadi chekuti saizi yacho yakavimbika muchimiro chekupedzisira.

 

Iyo Dhijitari Crucible: Kuongorora Kuyerera Kwemould (DFM)

Nemagadzirirwo nezvinhu zvakakiyiwa, mainjiniya eAnsix Tech akaita Design for Manufacturability (DFM) uye Mold Flow Analysis (MFA). Vachishandisa software yakaita seAutodesk Moldflow, vakatevedzera kupinza kwepurasitiki mumakomba emold aifungidzirwa. Maitiro aya epaindaneti akaona nekugadzirisa matambudziko simbi isati yachekwa:

 

Kufanotaura Mitsetse Yekunamira: Software iyi yakaratidza paizosangana mapuranga epurasitiki anoyerera, zvichiita kuti pave nenzvimbo dzisina kusimba. Nzvimbo dzegedhi uye chimiro chezvikamu zvakagadziriswa kuti zvifambise mitsetse iyi kunzvimbo dzisina kukosha.

 

Kugadzirisa Kudzvanywa Kwekuzadza Nenguva: Ongororo iyi yakaratidza kumhanya kwakakodzera kwekuisa jekiseni uye kudzvanywa kuti zvizadzwe zvakakwana pasina kukonzera kushushikana kwakanyanya kana kupenya.

 

Kufanotaura Warpage: Nekutevedzera kutonhora, timu yakafanotaura shrinkage yakasiyana-siyana inogona kukanganisa zvikamu zvemagadzirirwo chaiwo. Kurongeka kwechiteshi chekutonhodza uye maparamita ekushanda zvakagadziriswa munzvimbo yedhijitari kuti zvidzivirire izvi.

 

Kugadzirisa Gedhi: Saizi, rudzi (pin-point, submarine, kana vharuvhu gedhi), uye nzvimbo yemagedhi—apo purasitiki inopinda mugomba—zvakagadzirwa zvine hungwaru kuti zvive nechokwadi chekuti kuzadza kwakaringana uye kusaita zvakanaka kwerunako.

 

Kugadzira Chishandiso: Zvinhu Zvikuru zveKugadzira & Kugadzira Mould

Chiumbwa ichi ndicho chinhu chikuru pabasa iri. Pamuchina wekurapa une simba guru, Ansix Tech yakagadzira chiumbwa chinodziya chine 32-cavity hot runner mold kuti ishande zvakanaka.

 

Kusarudzwa kweSimbi yeChinomera: Kugara kwenguva refu kwaikosha zvikuru. Zvishandiso zvepakati nepakati zvakagadzirwa neStavax ESR yepamusoro (simbi isina ngura inopenya negirazi) kana Uddeholm Unimax kuti irambe yakasimba mukuora, zvichidikanwa kuti chinomera chigare kwenguva refu uye kudzivirira njodzi yekusvibiswa nengura. Kuomesa kusvika pa48-52 HRC kwakaita kuti ikwanise kumira mamiriyoni emaseketi.

 

Sisitimu Yokutonhodza: ​​Sisitimu yekutonhodza inoshanda zvakanaka uye yakafanana yakagadzirwa. Migero yakatevera miganhu yezvikamu zvakanyanya sezvinobvira kuti ive nechokwadi chekuti kupisa kwakafanana uye nekukurumidza kubviswa, zvakakosha pakuderedza nguva yekutenderera (zvinova zvinoderedza mari zvakananga) uye kuderedza warpage.

 

Sisitimu yeRunner & Gating: Sisitimu yerunner yegedhi rinopisa rakatevedzana yakashandiswa. Sisitimu iyi, ine ma nozzles akadzorwa ega ega, inobvumira kuzadza maburi ese makumi matatu nemaviri zvakaenzana uye inobvisa marara erunner akasimba (zvichideredza mutengo wezvinhu ne5-8%), zvichichengetedza zvakanyanya masisitimu erunner anotonhora.

 

Sisitimu Yokuburitsa Zvinhu: Zvichienderana nehunyanzvi hwezvikamu izvi, nzira yekuburitsa zvinhu ine masisitimu akawanda yakashandiswa. Yakabatanidza mapini ejector akajairwa nema ejector emasleeve nemavharuvhu emhepo kuti ive nechokwadi chekuti zvikamu hazvikuvadzi uye zvakavimbika mushure mekutenderera kwega kwega.

 

Matambudziko Mukugadzira Mould: Kuwana kutsungirira kunodiwa (kazhinji mukati me ±0.02mm) pamakomba makumi matatu nemaviri akafanana ibasa guru. Ansix Tech yakashandisa michina yeCNC inokurumidza, EDM (Electrical Discharge Machining) kuti iwane zvinhu zvakaoma, uye kukuya nemazvo. Danho rekupedzisira raive rekupukuta nemaoko nenyanzvi kuti vapedzise zvakakwana pamusoro, zvakakosha pakuburitsa chikamu uye runako. Kurongeka kwezvikamu zvepakati nepamakomba zvemould ine makomba akawanda kwaida kunyatsojeka kudzivirira kupenya uye kuona kuti zvikamu zvakafanana.

 

Unyanzvi hweMaitiro: Matambudziko eKugadzira Jekiseni & Kugadzirisa

Kugadzira chimiro ichi mumapepanhau kwakaunza zvipingamupinyi zvaro.

 

Matambudziko: Kuchengetedza kugadzikana kwehukuru hwechinhu mumigero 32; kugadzirisa kuenzana kwakasimba kwekubata kumanikidzwa nenguva yekutonhodza kudzivirira mavanga ekunyura pazvikamu zvakakora kana kupwanyika pambabvu dzakatetepa; kuve nechokwadi chekuti chikamu chehuremu chakafanana, izvo zvinoenderana zvakananga nemabasa akakosha emakanika senge simba rekupfura.

 

Kugadzirisa Maitiro Ekushanda Nesimba Uye Kudzora Mutengo:

 

Kuderedza Nguva Yekutenderera: Mainjiniya eAnsix Tech vakaedza nguva pfupi. Nekugadzirisa kutonhora kwakafanana, vakaderedza nguva yekutonhora ne15%. Kugadzirisa kumhanya kwekuisa jekiseni uye nzvimbo yekuchinja-chinja kwakaderedza nguva yekurongedza pasina kukanganisa kunaka kwechikamu.

 

Kuderedza Zvimedu: Kuburikidza neStatistical Process Control (SPC), vakagadzira "hwindo regoridhe" rema process parameters (tembiricha yekunyunguduka, kumanikidzwa kwejekiseni, nguva yekubata). Izvi zvakaderedza ma short shots, flash, nezvimwe zvikanganiso, zvichisundira First Pass Yield (FPY) pamusoro pe99.5%.

 

Kushanda Nesimba: Kushandiswa kwemichina yekuumba majekiseni emagetsi chete pachirongwa ichi, zvichienzaniswa nemichina yedhirairi yechinyakare, kushandiswa kwesimba kwakaderera kusvika ku60%, zvichideredza mutengo weyuniti.

 

Saini Isina Kuputsika: Kudzora Hunhu, Kuvimbisa, uye Kurongedza

Hunhu hahuongororwi mukati; hwakavakirwa mukati. Nzvimbo yekugadzira yeAnsix Tech inopupurira izvi. Kuchinja kwega kwega kunotanga neDetailed Inspection Report (DIR) pazvikamu zvemuenzaniso kubva mugomba rega rega, kutarisa zviyero zvakakosha nemashini ekuyera akarongeka (CMM). Kuongorora mukati mekuita kunotarisa huremu hwezvikamu, zvikanganiso zvekuona, uye mashandiro ekuunganidza. Ruzivo rwese rwunonyorwa kuti runyatso teverwa—chinodiwa chisingachinjiki chekuongorora michina yekurapa.

 

Mushure mekuumbwa, zvikamu zvinocheneswa munzvimbo inodzorwa yekuchenesa uye zvinoiswa mumachira uchishandisa masisitimu ega. Kurongedza kunosimbiswa kuchengetedza kusimba kwekusabereka panguva yekuvhiyiwa kwegamma kana ETO panzvimbo yemutengi.

 

Injini Yekutumira Nekukurumidza: Kubva Pakufunga Kusvika Pakugadzirwa Kwakasimbiswa

Ruzivo rweAnsix Tech muindasitiri rwunoonekwa mukushanda kwayo kwakarongeka. Chirongwa ichi chakatevera purogiramu inopindirana zvishoma nezvishoma:

 

Chikamu 1 (Panguva imwe chete): DFM/MFA uye dhizaini yeforoma.

 

Danho rechipiri: Kugadzira chakuvhuvhu nemazvo.

 

Chikamu chechitatu (Chakafanana): Kutora sampuro yekutanga yemhando yeforoma (T1) uye kugadzwa kwemagwaro eQuality Management System (QMS).

 

Chikamu chechina: Kusimbiswa kweMaitiro (Kuisa, Kushanda, uye Zvikwaniriso zveKushanda - IQ/OQ/PQ), zvichigadzira mishumo yakawanda inodiwa kuti mutengi atumire mitemo.

 

Danho rechishanu: Kukwidziridzwa kusvika pakugadzirwa kukuru kwakabvumidzwa uye kunoongororwa.

 

Maitiro aya akareruka, asi akangwarira, akagonesa Ansix Tech kuendesa zvikamu zvekugadzira zvakasimbiswa zvizere mukati memavhiki asingasviki gumi nemasere kubva pakamiswa dhizaini - nguva inovasiyanisa nevamwe muindasitiri.

 

Kubatsira kweAnsix Tech: Kuvimbika, Kukosha, uye Kuderedza Mutengo Wakakura

Kutarisa kwemakumi maviri emakore kweAnsix Tech pakugadzira zviumbwa zvemhando yepamusoro zvekushandisa pakurapa uye pakuona ndiyo hwaro hwekubudirira kwechirongwa ichi. Kukosha kwavo kwakajeka: kuva mubatsiri wechokwadi weinjiniya, kwete kungova mutengesi wezvikamu chete.

 

Zvisinei, zvavanotaura zvinonyanya kukosha ndezvechokwadi. Ansix Tech inoderedza zvakanyanya mutengo wezvinhu zvakabiwa kuburikidza nehurongwa hutatu:

 

Uchenjeri hwezvinhu: Ruzivo rwavo rwakadzama rwesainzi yepolymer runodzivirira mainjiniya akawandisa. Vanotaura giredhi chairo rinoenderana nechiyero vasingabhadhare zvivakwa zvepamusoro zvisina basa, uye masisitimu avo ekupisa anobvisa marara ezvinhu zvisina kuchena.

 

Kugona Kugadzira Maitiro: Nekudzikisa nguva yebhasikoro uye kuwedzera simba, mutengo pachikamu chimwe nechimwe unodzikira. Michina isingashandise simba zvakanyanya inoderedza mari inoshandiswa pamudziyo wega wega.

 

Kubatanidzwa Kwemagadzirirwo: Kubata matambudziko anogona kuitika muchikamu cheDFM kunobvisa kudzokororwa kwezvimedu zvinodhura uye matambudziko ekugadzirwa kwezvinhu. Dhizaini inoumba zvinobudirira idhizaini inodhura zvishoma kugadzira.

 

Kune mutengi, izvi zvaireva kuti mutengo wezvikamu zvakawanda zvepurasitiki muchikamu chetsono ye biopsy wakadzikira ne20-30% zvichienzaniswa nemitengo kubva kumakambani asina hunyanzvi. Mumusika umo kunzwisiswa kwemitengo kunogona kusarudza mukana wevarwere, izvi hazvisi kungobatsira kukwikwidzana chete - mupiro kune hutano hwepasi rose.

 

Mhedziso: Kunyatsojeka kwechinangwa

Nyaya yetsono ye biopsy yekurapa inozvigadzira yoga haisi nyaya yekungodzidza mukugadzirwa kwepamusoro. Inyaya yekuti kugona kweinjiniya, kana kukashandiswa nepfungwa dzemberi, kunogona kuderedza kuomarara uye mutengo panguva imwe chete. Chirongwa cheAnsix Tech chinoratidza kuti munyika yemazuva ano yekurapa, kugona kugadzira michina inoponesa hupenyu nenzira yakavimbika, yakakura, uye inodhura zvishoma ndiyo tekinoroji inoponesa hupenyu. Sezvo zvinodiwa pakuongorora zvichikura, kusanganiswa kwekugadzira kwekurapa uye kugadzira jekiseni nemazvo, sezvakataurwa pano, kucharamba kuri mbiru yakakosha muhutano, kuve nechokwadi chekuti hunyanzvi mukiriniki hunogona kushandurwa nekukurumidza uye nenzira inochengetedza hupenyu.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita netsono yekuongorora zvokurapa inonzi Fully automatic medical biopsy, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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