High-kujeka kugadzira chikomboredzo chakuvhuvhu
High-kujeka kugadzira chikomboredzo chakuvhuvhu
Ansix Tekinoroji Inoisa Chiratidzo Chitsva muKugadzira Bracket Injection Molding Yakanyanya Kujeka
Mould Yakanyatsonaka mugadziri uye mugadziri wemajekiseni anopa mhinduro yakakwana yechinhu chakakosha chemaziso, achiratidza kuti mainjiniya akabatanidzwa nesainzi yezvinhu zvinoderedza sei mitengo.
GUANGDONG, China – Munyika yemakwikwi ezvikamu zvepurasitiki zvakanyatsonaka, uko kujeka kwemaziso, kugadzikana kwemativi, uye kushanda zvakanaka kwemari zvinonyanya kukosha, kuburitswa kwakabudirira kwepurojekiti yeAnsix Tech yekugadzirisa zvinhu zvakajeka zvikuru inomira senhanho yakakosha. Chirongwa ichi, chakagadzirirwa mugadziri wezvirongwa zvekuratidza zvinhu muEurope, chinosanganisira zvese zvakakosha zvekugadzira zvinhu zvemhando yepamusoro—kubva pakugadzira zvinhu kusvika pakusimbiswa kwekugadzirwa kwezvinhu zvakawanda. Chinosimbisawo pfungwa huru yepfungwa yeAnsix Tech: kushandisa hunyanzvi hwakadzama hwehunyanzvi kudzikisa zvakanyanya mutengo wekuva muridzi wevatengi pasina kukanganisa mhando kana kuvimbika.
- Chigadzirwa: Zvinodiwa paMusika & Maitiro
Chigadziko chekugadzirisa zvinhu chakajeka zvikuru chinhu chakakosha mumasisitimu emazuva ano ekuratidza uye ekuisa zvinhu. Chinofanira kupa michina yakasimba uye yakavimbika asi chisingaonekwe nemunhu wekupedzisira, chichida hunhu hwakanaka hwemaziso. Musika unoda kujeka kwakakwana (haze 92%), kupedzwa kwepamusoro-soro (Ra
Mutengi weAnsix Tech akataura kuti kutevedzera mitemo yepasi rose inosanganisira ISO 9001 yekutarisira mhando uye IATF 16949 yekutonga maitiro emotokari, kunyangwe chikamu chacho chiri chemagetsi evatengi. Mamwe matanho ekuona, akadai seASTM D1003 ekufambisa chiedza uye mhute, akaiswa sezviyero zvakakosha zvemhando.
- Kubva paPrototype kusvika pakugadzirwa: Maitiro Akarongeka
Chirongwa ichi chakatevera nzira yakabatanidzwa yeAnsix Tech ye "Design-for-Manufacturing (DFM) to Production":
Dhizaini yePrototype: Vachishandisa data reCAD revatengi, mainjiniya vakagadzira maprototypes akadhindwa mu3D ekutarisa kukodzera kwekutanga uye mashandiro. Kudzokorora uku nekukurumidza kwakabvumira kusimbiswa kwekutanga kwema interfaces ekubatanidza uye geometry yemabracket.
Kuongororwa Kwekugadzirwa: Mould yemhando yealuminium yakapfava yakagadzirwa kuti igadzire sampuli dzisina huwandu hwakawanda uchishandisa zvinhu zvaidiwa kugadzira. Samples idzi dzakaedzwa zvizere, zvemakanika, uye zvemaziso.
Chitupa Chekugadzirwa Kwakawanda: Kambani yakazobvumidza kugadzirwa kweforoma yekupedzisira yesimbi yakaoma. Zvikamu zvekutanga kubva muforoma yekugadzira zvakazoongororwa zvakakwana neFirst Article Inspection (FAI) uye Production Part Approval Process (PPAP) kuti vatengi vasaine chibvumirano chekupedzisira.
- Chinonyanya Kukosha: Kusarudza Zvinhu Zvine Hurongwa
Sarudzo yepolymer pamwe ndiyo sarudzo yakakosha zvikuru kune chikamu chakajeka. Chikwata cheinjiniya wezvinhu cheAnsix Tech chakaongorora maresini akawanda akajeka zvikuru vachienzanisa mutengo, mashandiro, uye kugona kushandiswa.
Sarudzo yekupedzisira yaive PMMA ine hydraulic injection molding grade ine low-stress (semuenzaniso, Mitsubishi Chemical's SH-001 series). Sarudzo iyi yoga yakapa kudzikiswa kwemutengo wezvinhu zvakagadzirwa ne15% zvichienzaniswa nepolymer inotevera yepamusoro-soro ye optical-grade, ichiumba musimboti wehurongwa hweAnsix Tech hwekuchengetedza mari.
- Dhijitari Twin: Kuongorora Moldflow (DFM)
Simbi isati yachekwa, dhizaini yechiumbwa ichi yakaedzwa zvakanyanya uchishandisa software yeAnsys Moldflow. Kuongorora uku kweCAE inzira yakajairika yekufanotaura nekubvisa matambudziko ekugadzira nedhijitari. Chikwata chakaedzwa:
Maitiro Ekuzadza: Kuve nechokwadi chekuti mvura inoyerera zvakanaka uye kudzivirira misungo yemhepo.
Kushanda Zvakanaka Kwekutonhodza: Kufanotaura kupararira kwekupisa uye kuderedza nguva yekutenderera.
Kupwanya & Kudzikira: Kufungidzira kutsauka kwehukuru kunokonzerwa nekutonhora kusina kuenzana kana kudzikira kwezvinhu.
Kutevedzera kwakatungamira pakuvandudzwa kwekugadzira kwakakosha, senge kutamisa nzvimbo yegedhi kuti kubviswe mitsetse inooneka yekuyerera uye kugadzirisa kuchinja kwehukobvu hwemadziro kuti kuderedzwa kwezviratidzo zvekunyura. Kusimbiswa uku kwakadzivirira kugadziriswazve kwemold kunodhura uye kwakakurumidzisa nguva yekutengeswa.
- Kugadzira Zvishandiso Zvakakodzera: Kugadzira Mould & Kugadzira
Chiumbwa ichi pachacho ibasa guru rekugadzira zvinhu nemazvo, rakagadzirirwa kugadzira zvikamu zvinosangana nezvinodiwa zvakasimba zvemaoptical.
Kusarudzwa kweSimbi: Pakati nepakati pesimbi zvakagadzirwa nesimbi isina ngura yeS136 ESR (Electro-Slag Remelted). Chinhu ichi chakasarudzwa nekuda kwekusagadzikana kwayo kwengura, izvo zvinodzivirira ngura kuti isatsvedze, uye kugona kwayo kupenya, zvichiita kuti ipedzise segirazi (SPI A1 class) yakakosha kune zvikamu zvinopenya zvakanyanya.
Sisitimu Yokutonhodza: Kuti itonhodze zvakaenzana uye ideredze nguva yekutenderera, mold iyi inoshandisa nzira dzekutonhodza dzakafanana. Kusiyana nenzira dzechinyakare dzakaboorwa zvakananga, idzi dzinotevedzera chimiro che geometry yezvikamu, zvichipa kubviswa kwekupisa kunoshanda zvakanyanya. Tsvagiridzo inosimbisa kuti masisitimu akadaro anotungamira kunguva pfupi yekutonhodza uye kunaka kwezvikamu zviri nani.
Sisitimu yeRunner & Gate: Sisitimu yerunner inodziya ine mageti eneedle-valve anodzorwa ega ega yakasarudzwa. Izvi zvinoita kuti pave nekubuda kwemvura kwakachena, kusingaonekwe, uye zvakakosha kune chikamu icho nzvimbo yegedhi inofanirawo kunge yakajeka. Gedhi rakaiswa panzvimbo isingaonekwe kuti ribvise zvikanganiso zverunako.
Sisitimu Yokuburitsa Maburi: Musanganiswa wemapini ejector akakwenenzverwa zvakanaka uye sisitimu yekufema-mhepo yakagadzirirwa kubvisa zvinyoro nyoro zvikamu zvakapfava, zvinoonekera pasina kusiya mavanga kana kukonzera kushushikana.
- Kukunda Matambudziko Ekugadzira Jekiseni
Kuumba zvikamu zvakajeka zvikuru kune zvipingamupinyi zvakasiyana:
Zvikanganiso Zvinoonekwa: Chero zvikanganiso—mitsetse yekuyerera, mavanga ekunyura, maburi, kana madonhwe—zvinoonekwa pakarepo. Mhinduro yeAnsix Tech yaisanganisira kugadzirisa kwakachena kwazvo: mahosi ekuomesa zvinhu, masisitimu ekutakura zvinhu akavharwa, uye nzira dzakasimba dzekuchenesa imba yekubata chakuvhuvhu.
Warpage & Kushushikana Kwemukati: Kutonhodza kusina kuenzana kana kumanikidzwa kwakanyanya kwejekiseni kunogona kukonzera birefringence (maitiro ekushushikana anoonekwa pasi pechiedza chakapatsanurwa). Kutonhodza kwakanyatsogadziriswa uye jekiseni rakagadziriswa zvakanaka (kumanikidzwa kwakaderera, tembiricha yakakwira yekunyunguduka) zvakaderedza kushushikana kwakasara.
Kugara Kwakafanana: Kuchengetedza kuenderana kwemaziso muzviuru zvemasevhisi kunoda kugadzikana kwakanyanya kwemaitiro. Izvi zvakaitwa nekushandisa michina yekuumba majekiseni emagetsi ese, iyo inopa kugona kudzokorora kwepfuti kubva pakupfura kuenda pakupfura zvichienzaniswa nemashini ehydraulic.
- Kugadzirisa Maitiro: Kutungamira Kushanda Nesimba & Kudzora Mutengo
Chikwata cheinjiniya chekugadzira cheAnsix Tech chakaona maitiro ekuumba senzira inofanira kugadziriswa.
Kuderedzwa Kwenguva Yekutenderera: Kuburikidza nekutonhodza kwakafanana uye kugadzirisa ma process parameters, nguva yekutenderera yakaderedzwa ne20% (kubva pamasekonzi makumi matanhatu kusvika makumi mana nemasere), zvichiwedzera zvakananga kugona kwekubuda.
Kuderedzwa Kwemari Yakachekwa: Kuongororwa kwakazara kwemaitiro uye SPC (Statistical Process Control) zvakaderedza mari yakachekwa kubva pa5% yekutanga kusvika pasi pe2%, zvichichengetedza mari yakawanda yezvinhu.
Kushanda Nesimba: Kushandiswa kwemichina inoshandisa magetsi ese uye ma "heater band profiles" akagadziridzwa kwakaderedza kushandiswa kwesimba pachikamu chimwe nechimwe neinenge 15%.
- Kuvimbisa Hunhu Hwakanaka Kubva Kumagumo Kusvika Kumagumo
Hunhu hunoongororwa padanho rega rega. Kuongororwa kuri kuitwa kunosanganisira 100% kuongororwa kwemaziso pasi pechiedza che LED chakasimba kuti chionekwe zvakajeka uye kuti panenge pasina kunaka pamusoro. Zviyero zvakakosha zvinoongororwa uchishandisa michina yekuyera (CMM). Kuburitswa kwekupedzisira kwebatch kunoda kuyedzwa kwespectrophotometer kuti ive nechokwadi chekuti kutumirwa kwechiedza uye huremu hwemhute zviri mukati mezvinodiwa.
- Kurongedza & Kutumira Nekukurumidza
Mabhureki apera anoiswa mumabhegi emakamuri akachena, asingachinji mukati memakatoni akaomarara kudzivirira kukwenya kana kusvibiswa panguva yekutumira. "Kukurumidza Kuendesa" kweAnsix Tech kunoenderana neinjiniya panguva imwe chete—apo dhizaini, kuwanikwa kwezvinhu, uye kuronga maturusi zvinoitika panguva imwe chete—uye kubatana nevanopa zvinhu vanovimbwa navo, vachiona kuti chirongwa chose, kubva paodha kusvika pakugadzirwa kwekutanga, chapedzwa mumavhiki asingasviki gumi nemana.
- Kuzvipira kwaAnsix Tech: Kuvimbika & Kukosha
"Chirongwa ichi chinoratidza basa redu: kuva mubatsiri wechokwadi weinjiniya, kwete kungova mutengesi chete," akadaro Dr. Lisa Wang, Maneja weChirongwa kuAnsix Tech. "Tinonzwisisa kuti kuderedza mari yese hakusi kwekuderedza mitengo. Zvakakosha kuita sarudzo dzakangwara pakutanga - mune zvesainzi yezvinhu, mukugadzira zvinhu zvinoenderana nemuenzaniso, uye mukushanda zvakanaka kwemaitiro - kupa mhando isingachinji pamutengo unokwikwidzana."
CEO Zhang Wei akawedzera kuti, "Ruzivo rwedu mukugadzira zvinhu nemazvo, zvine mwero uye zvinopenya zvinotibvumira kubvisa njodzi kumapurojekiti akaomarara evatengi vedu. Tinoisa mari muhunyanzvi hwepamusoro uye hunyanzvi kuitira kuti vasazviite. Mugumisiro wacho unova wekutengesa zvinhu zvakavimbika uye mukana uri nani kwavari."
Mhedziso
Kubudirira kwechirongwa chekugadzira mold chekugadzirisa zvinhu zviri pachena neAnsix Tech chidzidzo chemazuva ano, chinotungamirirwa nemutengo. Nekusarudza PMMA inodhura zvine mwero, kushandisa simulation yepamusoro kuti igadzirise dhizaini yemold, kuisa conformal cooling kuti ishande zvakanaka, uye kuchengetedza kudzora kwakasimba kwemaitiro, Ansix Tech yakawana kudzikiswa kwemutengo wezvikamu ne25% kune mutengi wayo. Muindasitiri umo kunyatsoita zvinhu nemazvo nemutengo zvinopesana nguva dzose, Ansix Tech yakaratidza kuti kuburikidza nehunyanzvi hwakabatanidzwa uye mainjiniya matsva, unogona kuva nezvose zviri zviviri.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neHigh-transparency fixing bracket mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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